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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death, or property
damage.
-Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
-What to do if you smell gas:
•
Do not try to light the appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
-Installation and service must be performed by a
qualified installer, service agency, or the gas supplier.
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall be installed
for the protection of children and other at-risk individuals.
INSTALLER GUIDE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
DIRECT VENT ZERO CLEARANCE
GAS FIREPLACE HEATER MODELS:
DVLXB55BP90N-1 / DVLXB55SP90N-1
This fireplace is design certified in accordance
with American National Standard/CSA Standard
ANSI Z21.88/CSA 2.33 and by Underwriters
Laboratories as a Direct Vent Gas Fireplace
Heater and shall be installed according to these
instructions.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or
mobile home, where not prohibited by
local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases, unless a certified kit is
used.
www.nficertified.org
MH63830
We suggest that our gas hearth
products be installed and serviced
by professionals who are certified
in the U.S. by the National
Fireplace Institute (NFI) as NFI
Gas Specialists.
630537_1
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Table of Contents
Related Manuals for Empire Comfort Systems DVLXB55BP90N-1
Summary of Contents for Empire Comfort Systems DVLXB55BP90N-1
- Page 1 INSTALLER GUIDE INSTALLER: DIRECT VENT ZERO CLEARANCE Leave this manual with the appliance. GAS FIREPLACE HEATER MODELS: DVLXB55BP90N-1 / DVLXB55SP90N-1 CONSUMER: Retain this manual for future reference. FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE Important Safety Information Introduction Before You Start Carton Contents and Hardware Pack Specifications Fireplace Dimensions DVLXB55BP90N (SINGLE SIDED) Fireplace Dimensions DVLXB55SP90N (DOUBLE SIDED) Locating Fireplace Clearances Vent Termination Clearances Gas Supply Electrical Connections Installation Vent Framing and Finishing Venting Fireplace Vent System Identification - Vertical Vent System Identification - Horizontal... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING WARNING CARBON MONOXIDE POISONING HAZARD CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. - Page 4 IMPORTANT SAFETY INFORMATION Maintenance Precautions For Installer Installation and repair should be done by a qualified service Annual Inspection person. The fireplace should be inspected before use and at least • Have the fireplace inspected annually before use. annually by a qualified service person. More frequent cleaning •...
- Page 5 IMPORTANT SAFETY INFORMATION • DO NOT put anything around the fireplace that will WARNING obstruct the flow of ventilation air. Read and follow these safety precautions prior to operating this • DO NOT use this fireplace if any part has been under fireplace.
- Page 6 SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explosions. Propane gas may stratify in a closed area, and the odor intensity In its natural state, propane is odorless and colorless. You may could vary at different levels.
- Page 7 REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed INSPECTION. in every dwelling, building or structure used in whole or in part for The state or local gas inspector of the side wall residential purposes, including those owned or operated by the horizontally vented gas fueled equipment shall not Commonwealth and where the side wall exhaust vent termination approve the installation unless, upon inspection, the...
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Page 8: Introduction
Comfort Systems for proper orifice size identification. Canadian High Altitude Altitude: 0-4500 feet (0-1370 m) When installing this fireplace at an elevation above 4500 feet (in Canada), check with Empire Comfort Systems for assistance in determining the proper orifice for location. - Page 9 ATTENTION INSTALLER: Fireplace Installation Checklist Use this checklist in conjunction with the instructions in this manual. Customer: Date Installed: Lot/Address: Fireplace Location: Installer: Model: Dealer Phone #: Serial #: FIREPLACE INSTALLATION □ Comments □ Verified clearances to combustibles ..................□ Fireplace is leveled and secured....................
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Page 10: Before You Start
• Installation and/or use of any component part not manufactured or approved by Empire Comfort Systems. All correspondence should refer to complete Model Number, Before enclosing the vent pipe assembly, operate the appliance Serial Number and type of gas. Fill out the Homeowner to ensure it is venting properly. - Page 11 BEFORE YOU START (CONT’D) INSTALLATION CONSIDERATIONS ACCESSORIES • Gas supply piping – See page 20. Accessories for this appliance may be installed prior to or after • Electrical supply and connections 120V, 60Hz, 4 Amp, fitting the fireplace into the framed opening. right, left or both side entrances - See page 22.
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Page 12: Carton Contents And Hardware Pack
CARTON CONTENTS AND HARDWARE PACK Index Number Description Part Number Quantity Supplied Product Registration Card LED Remote ESC838024 SIT Remote Transmitter ESC838004... -
Page 13: Specifications
SPECIFICATIONS DVLXB55BP90N/DVLXB55SP90N Natural Propane 45,000 42,000 Input BTU/Hr Maximum 33,000 32,000 Input BTU/Hr Minimum 13.19 12.3 KWH (Maximum) 9.36 9.36 KWH (Minimum) 2.3mm 1.2mm Orifice Center 1.95mm 1.05mm Orifice Sides Fully Closed Fully Open Air Shutter Opening Center Burner Fully Closed Fully Open Air Shutter Opening Side Burners 1/2-in BSPP female... -
Page 14: Fireplace Dimensions Dvlxb55Bp90N (Single Sided)
FIREPLACE DIMENSIONS DVLXB55BP90N (SINGLE SIDED) INDEX DVLXB55BP90N DIMENSION DESCRIPTION LETTER (Dimensions in inches) The maximum height of the firebox face (including standoffs) 39-1/4 The maximum width of the firebox face (excluding nailing flanges) 66-5/8 The maximum depth of the fireplace 15-1/8 The height of the firebox opening 24-15/16... -
Page 15: Fireplace Dimensions Dvlxb55Sp90N (Double Sided)
FIREPLACE DIMENSIONS DVLXB55SP90N (DOUBLE SIDED) INDEX DVLXB55SP90N DIMENSION DESCRIPTION LETTER (Dimensions in inches) The maximum height of the firebox face (including standoffs) 39-1/4 The maximum width of the firebox face (excluding nailing flanges) 66-5/8 The maximum depth of the fireplace 15-5/16 The height of the firebox opening 24-15/16... -
Page 16: Locating Fireplace
LOCATING FIREPLACE DVLXB55B Single Sided DVLXB55S Double Sided NOTICE: For room divider installation, the horizontal portion of A peninsula room divider installation requires a minimum of 6 the vent system must not exceed 50 feet. See details in Venting inches of clearance from the perpendicular wall to the front Section. -
Page 17: Clearances
CLEARANCES Mantel and TV Clearances The minimum mantel and TV clearances are shown in the Clearance to Combustibles diagrams below. Back ZERO Side ZERO Floor ZERO Top Stand-Off Bracket ZERO Top Framing Edge ZERO 1” Minimum COMBUSTIBLE MANTELS & TVs CAN BE INSTALLED ANYWHERE IN THIS ZONE NOTE: COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREA 40°... -
Page 18: Vent Termination Clearances
Clearances are to heat resistant material (i.e. wood, metal). This Information on Various Venting Routes and Components does not include vinyl. Empire Comfort Systems Inc. will not be Important! It is always best to locate the fireplace in such a way held responsible for heat damage caused from terminating under that minimizes the number of offsets and horizontal vent length. - Page 19 6 ft Clearances are to heat resistant material (i.e. wood, metal). This does not service regulator vent include vinyl. Empire Comfort Systems Inc. will not be held responsible outlet for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.
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Page 20: Gas Supply
GAS SUPPLY The gas pipeline can be brought in through the right side of the A gas valve and ground joint union should be installed in the gas fireplace. Consult the current National Fuel Gas Code, ANSI line upstream of the gas control to aid in servicing. It is required Z223.1 CAN/CGA-B149 (.1 or .2) installation code. - Page 21 GAS SUPPLY (CONT’D) Checking Manifold Pressures Test For Leaks On Unexposed Connections Both propane and natural gas valves have a built-in pressure Perform a pressure test on all unexposed connections. Never regulator in the gas valve. Natural gas models will have a manifold pressure test with fireplace connected;...
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Page 22: Electrical Connections
ELECTRICAL CONNECTIONS JUNCTION BOX CONNECTIONS CAUTION The electrical connection plate can be accessed on the side of All wiring should be done by a qualified electrician and shall be the appliance. in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. -
Page 23: Installation
INSTALLATION Framing Construction of a Fireplace Chase This fireplace can be elevated off the floor provided that the A chase is a vertical box-like structure built to enclose the gas fireplace is properly supported by framing materials and the fireplace and/or its vent system. In cooler climates the vent ceiling clearances are maintained. - Page 24 INSTALLATION (CONT’D) Framing and Finishing 1. Choose fireplace location. See page “Locating Fireplace” on page 16. 2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the fireplace. NOTE: MIN Clearances for gas connection and exhaust venting.
- Page 25 INSTALLATION (CONT’D) Finishing Methods ATTENTION: Cold climate installation recommendation: When installing this fireplace against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Finished Wall (Combustible) 2” x 4” Header -installed to top of fireplace opening 1”...
- Page 26 INSTALLATION (CONT’D) Vertical, 90- degree elbow with horizontal termination Corner Installation - Vertical, 90 degree elbow to 45 degree horizontal out the wall (12 in minimum rise before elbow) Vertical, 90 degree elbow to horizontal out the wall (12 in mini- mum rise before elbow) NOTICE: Corner installation will require more vertical vent pipe depending on wall thickness and horizontal dimension.
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Page 27: Vent Framing And Finishing
VENT FRAMING AND FINISHING Installing Support Brackets Installing Firestops Install a horizontal pipe support for each 3 feet of horizontal run Firestops are required for safety whenever the vent system to framing members. Allow a 1 inch clearance to combustibles passes through an interior wall, an exterior wall, or a ceiling. - Page 28 VENT FRAMING AND FINISHING Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
- Page 29 VENT FRAMING AND FINISHING Installing the Power Vent The supplied conduit and wires are common across other Empire models . The pressure switch wires are not required for this 1. Attach the Dura-Vent adapter with the 4 #10 x 1/2 inch screws. model.
- Page 30 VENT FRAMING AND FINISHING ELECTRICAL CONNECTIONS ON FIREPLACE Insert the straight side of the main harness through the 7/8 When connecting to the fireplace See illustrations below and also inch hole in the rear panel of the Power-Vent and secure on pg22 for clarity.
- Page 31 VENT FRAMING AND FINISHING INSTALLATION Framing 1. Once termination location has been determined build a frame with material that has the same dimensions as the current wall, as shown in the figure below. GASKET HORIZONTAL FASCIA NOTE: Sealant must be rated for 300° F continuous exposure at minimum.
- Page 32 VENTING FIREPLACE TYPICAL BASEMENT INSTALLATION VENT INFORMATION Begin the vent system installation by identifying the path the vent will take from the fireplace to the power-vent. Verify clearances are met throughout the entire path of the venting system. COMBUSTIBLE PROJECTION Determine how the vent system will be terminated, 18”...
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Page 33: Venting Fireplace
VENTING FIREPLACE EFFECTIVE LENGTH IS CALCULATED FOLLOWING BY THE EQUATION: Equation 1 Effective length=Vertical Run Up + (2 × Vertical Run Down) + Horizontal Run + (3 × # of 90° elbows) +(1.5 × # of 45°elbows) TO BOTTOM UNIT EXAMPLE 2 Fireplace Elbows... -
Page 34: Vent System Identification - Vertical
When selecting a vent system for use with the fireplace, refer to the see Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. Check all clearances and venting components. Identify if any problems exist in the vent system. -
Page 35: Vent System Identification - Horizontal
When selecting a vent system for use with the fireplace, refer to the see Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. Check all clearances and venting components. Identify if any problems exist in the vent system. - Page 36 VERTICAL TERMINATION Locate and mark the center point of the vent pipe on the CAUTION underside of the roof. Drive a nail through the center point. Mark the outline of the roof hole around this center point. Treatment of firestop spacers and construction of the chase may vary with the type of building.
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Page 37: Decorative Crushed Glass Placement
DECORATIVE CRUSHED GLASS PLACEMENT With the fireplace fully assembled, spread the crushed glass in a single layer along the entire bottom of the firebox. Use just enough crushed glass to mask the burner and infill; excessive glass can cause sooting. Ensure that the glass covers the entire infill and all the burners. -
Page 38: Log Placement
LOG PLACEMENT Log Identification CENTER LOG - FRONT LARGE LOG 2 - FRONT TUNNEL LOG - FRONT LARGE LOG 1 - FRONT TUNNEL LOG - TOP CENTER LOG - TOP LARGE LOG 1 - TOP LARGE LOG 2 - TOP LARGE LOG 2 - FRONT LARGE LOG 1 - FRONT SMALL LOG - FRONT... - Page 39 LOG PLACEMENT (CONT’D) Before placing the logs and embers, remove the infill by unscrewing the 4 screws that secure it. Fold all the log locating tabs up 90° as seen in the images below. Fold ALL tabs 90° Place all logs as shown in the three steps on the next page. Place the embers around the logs in a single layer.
- Page 40 LOG PLACEMENT (CONT’D) Step 1 - Small Log Tunnel Log Center Log Tunnel Log Small Log Step 2 - Large Log 2 Medium Log 1 Large Log 1 Large Log 1 Step 3 - Medium Log 2 Large Log 2 Medium Log 1 Medium Log 2 Completed Log Set with Bed of Embers...
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Page 41: Lighting Instructions
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. A. This appliance must be lighted with the remote control. C. -
Page 42: Multifunction Remote Operating Instructions
MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Low Battery Alarm Key Lock Transmission Thermostat OFF/ Room Temperature ON/SMART CPI Mode (not used) Set Point Temperature/Level/State Aux On (not used) Flame On Split Flow (not used) Dimmer On (not used) Room Fan ON/OFF Key Thermostat Key UP/DOWN Arrow Key Mode Key... - Page 43 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Initializing the System for the First Time Temperature Indication Display °C or °F 1. Ensure that the fireplace has power. With the system in the OFF position, press the thermostat button and the mode button at the same time. Look at the LCD 2.
- Page 44 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Turn On the Fireplace Flame Level 1 With the system OFF, press the ON/OFF Button on the transmitter. The transmitter display will show some other active icons on the screen. At the same time the receiver will activate the fireplace.
- Page 45 Room Temperature MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS The Thermostat Feature may be disabled if desired. Smart Thermostat (Transmitter Operation) With all the (3) AAA type batteries installed: The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature 1.
- Page 46 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection Button Lock With the system in OFF position press the Mode Button to index This function will lock the Buttons to avoid unsupervised Room Temperature to the IPI mode icon. Pressing the down arrow button will return operation.
- Page 47 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Lockout State Definition A lockout state is reached when an ignition error occurs. The lockout state will remain set in memory as long as the power supplies are applied. This could mean both an anomalous flame detection and/or too many unsuccessful ignition tries.
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Page 48: Led Remote Operating Instructions
LED REMOTE OPERATING INSTRUCTIONS Speed/Saturation Mode Scene Color Wheel On/O Bright - Bright + R/G/B/W+/- Pairing a New Remote Turning the LEDs on Plug the LEDs in. Press the On/Off button to turn the LEDs on. Ensure a battery (CR2032) is installed in the remote. The LED on the remote will illuminate when any button is Note: If the remote is left inactive for more than 1 minute, the touched. - Page 49 LED REMOTE OPERATING INSTRUCTIONS Speed/Saturation Mode Scene Color Wheel On/O Bright - Bright + R/G/B/W+/- • On/Off : Turn On/Off * When LEDs are on, touch the color wheel, the indicator will • Dynamic Mode : Turn on using Mode button. display red.
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Page 50: Intermittent Control System Troubleshooting
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The controls are designed to be used with either Propane or Natural Gas and can be converted by use of an OEM supplied conversion kit. The Intermittent Fireplace Control (IFC) is an automatic gas ignition system based on a single micro-controller core. - Page 51 CONTROL SYSTEM TROUBLESHOOTING Problem Observed Possible Cause Corrective Measure Gas odor during setup Gas leak WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch Gas odor before first ignition Gas leak any electrical switch; do not use any phone in your building.
- Page 52 CONTROL SYSTEM TROUBLESHOOTING (CONT’D) Problem Observed Possible Cause Corrective Measure Burner and pilot light but will Flame sensor dirty Clean pilot sensor not stay lit Low gas pressure Check gas supply pressure Not enough fresh air for pilot Open door or window -ventilate the room Clogged or dirty burner ports Clean burner ports Room temperature is higher than...
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Page 53: Ipi Electronic System Wiring Diagram
IPI ELECTRONIC SYSTEM WIRING DIAGRAM GREEN PILOT COMBUSTION FAN RUN INTERUPT (GREEN) RUN INTERUPT (GREEN) PRESSURE DVLXB SERIES GREEN (NC) SWITCH REMOTE “LEARN” (BLACK) PURPLE YELLOW (NO) 4A 250V FUSE COMFORT FANS 6µF (BAYONET HOUSING) BELLEVILLE, ILLINOIS 620531_1 284°F (140°C) VENT OUTLET THERMAL CUTOUTS (NC) 140°F (60°C) LH ROOM FAN MAINS... -
Page 54: Accessories
ACCESSORIES Gas Conversion Kits Kit Number Conversion Type Used on Valve Type CKZ01 Natural to Propane, MF DVLXG55B/DVLXG55S SIT Proflame II DVLXB55B/DVLXB55S CKZ02 Propane to Natural, MF DVLXG55B/DVLXG55S SIT Proflame II DVLXB55B/DVLXB55S Venting Kits Description DVKPMP Horizontal Power Vent Termination for use on 90 Series DV Fireplaces (Req. Wire Harness and SD58DVAX46 Vent Adaptor) DVKCVP Vertical Conversion Kit (fits Power Vent Module DVKPMP) -
Page 55: Parts List
PARTS LIST INDEX DVLXB55BP90N & DESCRIPTION DVLXB55SP90N ESC804104 Pilot Orifice #27 (Propane) ESC806046 Pilot Orifice #37 (NG) ESC806053 Pilot Assembly ESC838002 Middle Burner ESC838003 Side Burner ESC838005 DVLX Series Reflective Side Panels ESC838033 LH SideTrim ESC838034 RH Side Trim ESC838010 DVLX Electronics Tray Assembly ESC838011 SIT Proflame 2 IFC Controller (Non-Standard —... -
Page 56: Parts View
PARTS VIEW 1 & 2 WARNING Failure to use parts specifically approved for this appliance may result in property damage or personal injury... -
Page 57: Maintenance And Service
MAINTENANCE AND SERVICE Important: Annual Service Procedure: • This appliance should be serviced every 12 months, Have a qualified service person perform the following preferably at the start of each heating season. More (inspections) at the beginning of each heating season: frequent inspection may be required if the fireplace is installed in an area exposed to pet hair or dust, or to •... - Page 58 Loosen the four (4) 1/4 turn fasteners and remove the damaged glass and gasket using materials specified by glass retainer. Empire Comfort Systems. Do not abuse or strike the glass. The use of substitute glass will void all product warranties.
- Page 59 Both propane and natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a be ordered from any Empire Comfort Systems Dealer. When manifold pressure of approximately 3.5-in w.c. (.871 kPa) you have the new remote, the following procedure needs to be at the valve outlet with the inlet pressure to the valve from followed to pair the remote with the fireplace.
- Page 60 MAINTENANCE AND SERVICE Serial Number Replacing the Pressure Switch or Exhaust Thermal Cut Out The serial number is located on the date plate beneath the (TCO 140°C/284 engine of the fireplace. With the glass, infill, and burners removed, remove the three screws from the panel shown in the diagram below.
- Page 61 MAINTENANCE AND SERVICE Wiring If any of the original wire supplied with this unit must be replaced, order from an Empire dealer. Pressure Switch For the Pressure Switch: Remove the two silicone tubes from the pressure switch (making note of which tube goes on each spigot). Disconnect the two wires from the pressure switch and remove the two screws on either side of the pressure switch to remove it from the bracket.
- Page 62 MAINTENANCE AND SERVICE...
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Page 63: How To Order Repair Parts
HOW TO ORDER REPAIR PARTS Parts Not Under Warranty Order parts through your service person, or dealer. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer. Warranty Parts Warranty parts will need a proof of purchase and can be ordered by your service person or dealer. -
Page 64: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. - Page 65 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes...
- Page 66 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@ empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com...