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EMPIRE
EMPIRE
Comfort Systems
LOFT FIREPLACE
WARNING
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explo-
sion may result causing property damage,
personal injury or loss of life.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
INSTALLATION INSTRUCTIONS
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
AND
OWNER'S MANUAL
UL FILE NO. MH30033
Installer:
Consumer: Retain this manual for future reference.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
DIRECT VENT
GAS FIREPLACE
MODEL SERIES
DVL25FP32(N,P)-1
DVL33FP32(N,P)-1
DVL25FP72(N,P)-1
DVL33FP72(N,P)-1
GAS-FIRED
Leave this manual with the appliance.
Page 1
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Table of Contents
Troubleshooting
Related Manuals for Empire Comfort Systems DVL25FP32-1
Summary of Contents for Empire Comfort Systems DVL25FP32-1
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Page 1: Direct Vent
INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems LOFT FIREPLACE DIRECT VENT GAS FIREPLACE MODEL SERIES DVL25FP32(N,P)-1 DVL33FP32(N,P)-1 DVL25FP72(N,P)-1 DVL33FP72(N,P)-1 GAS-FIRED WARNING UL FILE NO. MH30033 HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS Installer: Leave this manual with the appliance. UNTIL COOLED. Consumer: Retain this manual for future reference. NEVER ALLOW CHILDREN TO TOUCH GLASS. -
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE Important Safety Information ....................3 Safety Information for Users of LP Gas ................4 Introduction ........................5 Specifications ........................6 Fireplace Dimensions ......................7 Clearances ......................... 8 Locating Fireplace ......................9 Gas Supply ........................10 Installation ......................... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • Adequate accessibility clearances for servicing and DANGER: Indicates a hazardous situation which, if not proper operation should be maintained. avoided, will result in death or serious injury. • This appliance must not share or be connected WARNING: Indicates a hazardous situation which, if to a flue serving a separate solid-fuel burning not avoided, could result in death or serious injury. -
Page 4: Safety Information For Users Of Lp Gas
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires by point with the members of your household. Someday and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone’s safety colorless. You may not know all the following safety precau- will depend on knowing exactly what to do. If, after read- tions which can protect both you and your family from an ing the following information, you feel you still need more accident. Read them carefully now, then review them point information, please contact your gas supplier. LP-GAS WARNING ODOR If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. That’s your signal to go into immediate action! • Do not operate electric switches, light matches, use your phone. person and the fire department. -
Page 5: Introduction
• Installation of any damaged fireplace or vent system component. • Modification of the fireplace or direct vent system. • Installation other than as instructed by Empire Comfort Systems, State of Massachusetts: The installation must be made by Inc. a licensed plumber or gas fitter in the Commonwealth of •... -
Page 6: Specifications
SPECIFICATIONS DVL25FP(3,7)2L MODELS Remote Control Op- Description tions & Accessories Input Btu/hr Maximum 19,000 18,000 FRBC Millivolt Battery Remote ON/OFF Btu/hr Minimum 15,000 13,000 FWS-1 Millivolt Wall Switch KWH (Maximum) (Minimum) Orifice #55 (.052) 2.10mm Venting Options Description Air Shutter Opening 1/4” CLOSED DVVK-4TSP Top vent kit (horizontal) - 4 1/2” to 6” (114.3mm to 152mm) wall thickness DVL33FP(3,7)2L MODELS DVVK-4TP... -
Page 7: Fireplace Dimensions
FIREPLACE DIMENSIONS • Whether optional accessories - devices such as a wall When planning a fireplace installation, it’s necessary to deter- switch, blower or remote control - are desired. mine: • Electrical supply requirements for optional blower. • The vent system configuration to be used. •... -
Page 8: Clearances
CLEARANCES TOP VIEW NON-COMBUSTIBLE AREA TO SIDES AND BACK OF FIREPLACE 3" 3" MIN. CLEARANCE ABOVE VENT SYSTEM 3" 3" 25" MIN. DISTANCE FROM TOP OF FIREPLACE TO CEILING OR COMBUSTIBLE MANTEL 1" MIN. CLEARANCE FROM FRAMING TO VENT SYSTEM 6 1/2"... -
Page 9: Locating Fireplace
LOCATING FIREPLACE CABINET CORNER INSTALLATION INSTALLATION ISLAND FLUSH WALL INSTALLATION INSTALLATION ANGLED CORNER INSTALLATION ROOM DIVIDER INSTALLATION Note: Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed 20 feet with a minimum vertical run of 8 feet. -
Page 10: Gas Supply
GAS SUPPLY The gas pipeline can be brought in through the right or left side of the Installing the Main Gas Cock appliance. The fireplace has a Flexline with shutoff valve attached Each appliance should have its own manual gas cock. to the right side of the valve when facing the unit. See Figures 7 A manual main gas cock should be located in the vicinity of the unit. -
Page 11: Installation
INSTALLATION To begin, remove the glass door by releasing the 2 spring latches at the top, and 2 spring latches at the bottom of the door frame. Check to make sure there is no hidden damage to the unit. Take a moment to plan out the gas, venting and electrical route. - Page 12 INSTALLATION (continued) 10. The finished wall surface materials must be non-combustible 1” MINIUM AIR SPACE for a distance of at least 12” above the top of the fireplace CLEARANCE AROUND outer cabinet. VENT PIPE 11. It is recommended that the Junction Box be installed and properly wired whether or not the optional blower accessory is installed.
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Page 13: Installation
INSTALLATION (continued) VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL WALL FIRESTOP/ “A” 90º ELBOW THIMBLE PIPE LENGTH “A” “B” 6” (152mm) MINIMUM “C” VENT 1” (25.4mm) “D” MINIMUM 9” (229mm) MINIMUM VENT CAP WALL FIRESTOP/... -
Page 14: Vent Systems
VENT SYSTEMS The following vent systems are acceptable for use with the DVL(25,33)FP series fireplaces: Simpson Duravent® GS 4" - 6 ⅝", refer to page 23. American Metal Products 4" - 6 ⅝" Selkirk Direct-Temp® 4" - 6 ⅝" Security Secure Vent® 4" - 6 ⅝" Empire Horizontal Round Termination Kit DVVK-4RE. See Page 17 for termination venting information. Refer to the vent kit instruction for additional installation requirements. Empire Flexvent Kit DVVK-4F Empire Flexvent Kit DVVK-4FV Installing the Vent System Vent System Installation Precautions Before starting installation of vent kits, the installer should read these instructions and the Vent Kit Instructions to ensure that a proper vent installation is completed. -
Page 15: Vertical Termination
VERTICAL TERMINATION Determining Minimum Vent Height Above the Roof. Vertical Through the Roof Applications The Gas Fireplace has been approved for: WARNING a) Vertical installations up to 40 feet in height (bottom of fireplace to cap). Major U.S. building codes specify minimum chimney and/or b) Two sets of 45 degree elbow offsets (bends in flexvent) within vent height above the roof top. These minimum heights are the vertical installation. -
Page 16: Venting Fireplace - Top
VENTING FIREPLACE - TOP Venting Graph (Dimensions in Feet) To Use the Vent Graph (Figure 17) 1. Determine the height of the center of the horizontal vent TOP EXIT- VERTICAL AND HORIZONTAL TERMINATION pipe. Using this dimension on the Sidewall Vent Graph, (DIMENSIONS IN FEET) locate the point it intersects with the slanted graph line. 2. - Page 17 VENTING FIREPLACE - TOP (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
- Page 18 VENTING FIREPLACE - TOP (continued) 10” (254mm) VENT CAP 11” (279mm) SEE CHART FOR PERMISSIBLE “H” AND “V” DIMENSIONS 9” (229mm) minimum TO SIDE WALL CENTER OF ELBOW 2 FOOT MIN. STRAIGHT OUT VERTICAL PIPE (MINIMUM) Figure 22 4’ (1.2MM) MAXIMUM HORIZONTAL RUN WITH NO VERTICAL FIREPLACE HARD ELBOW DIMENSIONS RISE AND 90°...
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Page 19: Examples - Top Vent Run
EXAMPLES - TOP VENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES 2’ MIN. VERTICAL PIPE 3 ft (914 mm) H3- 1 ft (305mm) = 4 ft (122mm) 6 ft (1.83M) 21 ft (6.4M) 10 ft (3M) V =21ft (6.4M) Figure 25 Example H2= 2ft 2 - (90°... -
Page 20: Termination Clearances
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 27 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76 mm) on top, and (1") (25 mm) on bottom and sides. Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or beyond the outcrop siding. -
Page 21: Vent Clearances
VENT CLEARANCES Figure 28 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (305 mm) minimum] the combustion air inlet to any other appliance [*12 inches (305 mm) minimum for appliances ≤ 100,000 BTU/Hr (30 clearance to window or door that may be opened [*12 inches (305 mm) minimum for appliances <... -
Page 22: Vent System Indentification
TWO 90 ELBOWS 45° ELBOW ROOF FLASHING 90° ELBOW Special Venting Components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. CEILING FIRE STOP Special DV Vent Kits WALL STRAP Available from Empire Comfort Systems, Inc. dealers DVVK-4FV Vertical Flex Vent Kit 4"... -
Page 23: Framing And Finishing
FRAMING AND FINISHING Installing Support Brackets (Figure 30) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8 inch pipe to combustibles on all horizontal pipe sections and elbows. - Page 24 FRAMING AND FINISHING (continued) Vertical Firestops (Figures 32, 33 and 34) Vertical runs of this system which pass through ceilings require the use of ONE (1) ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
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Page 25: Horizontal Termination
HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided. -
Page 26: Vertical Termination
VERTICAL TERMINATION fittings. It may be caused by having excessive lateral runs, too Locate and mark the center point of the vent pipe using a nail on many elbows and exterior portions of the system being exposed the underside of the roof. Drive the nail through the center point. to cold weather. -
Page 27: Vertical Termination
Vertical Inlet baffle, DVF-139 for damage. All damaged gaskets on the glass frame assembly and from your Empire Comfort Systems, Inc. distributor or dealer for combustion chamber must be replaced by a qualified service person. -
Page 28: Alternate On/Off Switch Installation
ALTERNATE ON/OFF SWITCH INSTALLATION WIRING THE FIREPLACE NOTICE: Electrical wiring must be installed by a licensed electrician. CAUTION DISCONNECT REMOTE CONTROLS IF YOU ARE ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT AC- CIDENTAL FIREPLACE OPERATION. Installation of Alternate Surround Panel ON/OFF Switch An ON/OFF switch and wire assembly are provided. They are in- cluded in the instruction packet. -
Page 29: Surround Panel Installation
SURROUND PANEL INSTALLATION INSTALLING THE SURROUNDS WARNING Follow the assembly instructions for surround panels packed with each surround panel kit. WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET LOUVERS ON THE FIRE- PLACE IN ANY MANNER. INSTALL TOP SUPPORT BRACKET Figure 41 NOTE: INSTALL SURROUND ASSEMBLY SO THAT... -
Page 30: Optional Blower Accessory Information
OPTIONAL BLOWER ACCESSORY INFORMATION The appliance, when installed must be electrically con- FBB8 BLOWER ASSEMBLY nected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code. JUNCTION BOX U.S. Installations, follow local codes and the National FAN CONTROL SWITCH Electrical Code, ANSI/NFPA No. 70. Should this blower require servicing, the power supply must be disconnected. For rewiring of any replacement components, refer to Figures 43 and 44 and the parts list included with the blower assembly instructions. -
Page 31: Optional Decorative Glass Placement
OPTIONAL DECORATIVE GLASS PLACEMENT WARNING: Failure to position the parts in accordance with To install the Decorative Glass, cut off a corner of the plastic the diagrams and instructions below or failure bag and proceed to apply the glass to the rear shelf on the to use only parts specifically approved for use Loft burner cover (area behind the burner). See Figure 45. Ap- with this heater may result in property damage ply only enough glass to cover the black metal surfaces. -
Page 32: Operating Instructions
OPERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning pilot. instructions at all times. Lower the door assembly to view the gas The pilot remains ON even when the main burner is OFF. controls for the fireplace. -
Page 33: Standing Pilot Lighting Instructions
STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When •... -
Page 34: Standing Pilot Wiring
STANDING PILOT WIRING Optional Wall Switch For Standing Pilot Ignition Wiring Position the wall switch in the desired position on a wall. Run a Appliance Requirements maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace valve pigtails. WARNING DO NOT CONNECT 110-120 VAC TO THE GAS CONTROL WARNING... -
Page 35: Standing Pilot Troubleshooting
—Check and adjust glass positioning. See Page 32. Contact —Check REMOTE/OFF/ON switch and wires for proper Empire Comfort Systems, Inc. connections. Place jumper wires across terminal at switch. Debris around throat of main burner. If burner comes on, replace defective switch. If OK, place —Inspect the opening at the base of the main burner. -
Page 36: Ipi Electronic System Operating Instructions
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS Attention: For shipping purposes, the Electronic Control Follow the SAFETY and LIGHTING INSTRUCTIONS for In- Module and Receiver Plate assembly is loosely packaged termittent Pilot controls found in this manual, and on labels near the left side of the appliance. It is necessary that the re- found in the control compartment located in the lower cavity ceiver plate assembly be secured to the left front flange of the of the appliance. -
Page 37: Ipi Electronic System Wiring Diagram
IPI ELECTRONIC SYSTEM WIRING DIAGRAM BLUE BLUE GREEN WHITE WHITE ORANGE CPI/IPI SWITCH ON/OFF REMOTE RECEIVER PILOT SWITCH (OPTIONAL) YELLOW + ON REMOTE - OFF ORANGE WHITE GAS CONTROL VALVE (GND) WHITE GREEN BLACK AC/DC POWER ADAPTOR BLACK ELECTRONIC CONTROL MODULE BATTERY HOLDER If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. -
Page 38: Intermittent Pilot Lighting Instructions
INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When C. -
Page 39: Intermittent Control System Troubleshooting
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either LPG or Natural Gas and can be converted by use of an OEM supplied conversion kit. - Page 40 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
- Page 41 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
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Page 42: Maintenance And Service
MAINTENANCE AND SERVICE Although the frequency of servicing and maintenance will depend Cleaning on use and the type of installation, you should have a qualified Use a soft brush attachment on a vacuum cleaner to gently remove service technician perform an appliance checkup at the beginning dust or soot deposits from liners and burner. -
Page 43: Accessories
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220. 37 1/2” (25) 40 1/2”... -
Page 44: Parts View
PARTS VIEW 24 25 26 PARTS LIST PART NO. INDEX DESCRIPTION DVL25FP32(N,P) DVL33FP32(N,P) DVL25FP72(N,P) DVL33FP72(N,P) 28076 28076 28076 28076 TOP STANDOFF R7566 R7566 R7566 R7566 INLET VENT ADAPTOR R7573 R7573 R7573 R7573 INLET VENT GASKET 17155 17155 17155 17155 FLUE OUTLET ASSEMBLY M163 M163 M163... - Page 45 PARTS LIST PART NO. INDEX DESCRIPTION DVL25FP32(N,P) DVL33FP32(N,P) DVL25FP72(N,P) DVL33FP72(N,P) R3490 R3490 R3490 R3490 JUNCTION BOX 27730 27730 27730 27730 JUNCTION BOX MOUNTING BRACKET R7571 R7571 R7571 R7571 3/8” ROMEX CONNECTOR 27666 27691 27666 27691 LOG SHELF 27726 28070 27726 28070 BURNER COVER, PORCELAIN 27668...
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Page 46: Master Parts Distributor List
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort. com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing 1401 Willow Lake Boulevard... -
Page 47: Appliance Service History
APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 29210-0-0911 Page 47... - Page 48 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...
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