User Manuals: Thermo King V-300 Refrigeration System

Manuals and User Guides for Thermo King V-300 Refrigeration System. We have 3 Thermo King V-300 Refrigeration System manuals available for free PDF download: Diagnostic Manual, Manual, Operator's Manual

Thermo King V-300 Diagnostic Manual (223 pages)

Direct Drive Truck Units ESA, Direct Smart Reefer Microprocessor Control System

Brand: Thermo King | Category: Automobile Accessories | Size: 4 MB

Table of Contents
5
List of Figures
9
Safety Precautions
11
General Practices
13
Refrigerant
13
- First Aid
  13
Electrical Hazards
14
- Handling the Batteries
  14
- Refrigeratin Oil
  14
List of Figures

14
Safety Precautions

14
- First Aid
  14
- Microprocessor Service
  14
- Welding
  14
- High Voltage
  14
- First Aid
  15
- Low Voltage
  15
- Typical Safety Decals
  16
- Direct Smart Reefer Microprocessor Notes
  17
System Description

19
- Block Diagram
  21
- General Description
  23
- Electronic Control System Components
  26
  - Microprocessors
    26
  - PCB 1 and PCB 2
    27
  - Printed Circuit Board I/O Connectors
    28
  - System Fuses
    37
  - System Relays
    38
  - System Inputs
    39
  - System Outputs
    39
- Unit Power
  40
- External Devices
  40
  - Sensors
    40
  - Switches and Transducers
    40
  - Valves
    41
  - Relays
    42
  - Motors and Motor Protectors
    42
  - Clutches
    42
  - Contactors
    43
  - Power Sources
    43
  - Heaters
    43
- Systems and Equipment Covered
  43
Software Description

45
- Software Revisions and Changes
  45
- Unit Operation
  45
- Software Operation
  47
Table of Contents

49
Operation

67
- In-Cab Control Box Features
  69
  - Keypad
    69
  - Display
    69
  - Keypad Keys and Buzzer
    70
- Understanding the Display
  70
  - Display Icons
    71
  - Reading a Typical Display
    71
- The Standard Display
  72
- Manual Start after an Alarm
  72
- Auto Start after an Alarm
  73
- Buzzers
  74
- Changing the Setpoint
  75
- Initiating a Manual Defrost Cycle
  77
- Checking the Software Revision
  78
- Viewing and Clearing Alarm Codes
  79
  - To View Alarm Codes
    79
  - To Clear Alarm Codes
    79
  - DSR Μp Controller Alarm Codes
    80
Diagnostics

81
Service Procedures

125
DSR Μp Controller Information

157
Schematics and Wiring Diagrams

161

Thermo King V-300 Manual (118 pages)

Brand: Thermo King | Category: Refrigerator | Size: 10 MB

Table of Contents
5
List of Figures

9
Safety Precautions

11
- General Practices
  11
- Refrigerant
  11
- Refrigeration Oil
  11
- Electrical Hazards
  11
  - High Voltage
    11
  - Low Voltage
    12
Specifications

13
- General
  13
- R-134A Refrigeration System
  13
- R-404A Refrigeration System
  14
- Electrical System
  15
Maintenance Inspection Schedule

17
Unit Description

19
- Introduction
  19
- Condenser
  19
- Evaporator
  19
- Compressor
  19
- Control Circuits
  20
- In-Cab Control Box
  20
- Oil Separator
  20
- Refrigerant
  20
- Liquid Injection System
  20
- Evaporator Drain Tube Heaters
  20
- Electric Standby Operation
  20
- Unit Features
  21
- Protection Features
  21
- Control Box
  22
  - P.C. Board
    22
  - Connectors
    22
- Fuses
  22
- Figure 1: Typical P.C. Board
  22
- Figure 2: P.C. Board Fuses
  22
- Common Relays
  23
- Standby Relays
  23
- Multi-Temp Relays
  23
- Figure 3: Fuse 4/1
  23
- Defrost Timer
  24
- Clutch Timer
  24
- EFR Selector
  24
- Unit Operation
  24
- Thermostat Operation
  24
- Figure 4: Thermostat Algorithm
  24
- Serial Number Locations
  25
- Figure 5: Condenser
  26
- Figure 6: Evaporator
  26
- Figure 7: Control Box Side of Model 20 Condenser
  27
- Figure 8: Refrigeration Component Side of Model 20 Condenser
  28
Operating Instructions

29
- Introduction
  29
- Description
  29
- Figure 9: M13 & 16 In-Cab Control Box
  29
- Figure 10: M-17 In-Cab Control Box
  29
- Figure 11: On/Off Key & LED
  29
- Figure 12: Celsius/Fahrenheit LED
  29
- Figure 13: Setpoint Key & Dial
  30
- Figure 14: Misc. Led's
  30
- Figure 15: Defrost Key & LED
  30
- In-Cab Control Box Operating Instructions (M-13, M-16, M-17)
  31
- Unit Operation
  32
  - Weekly Pretrip Inspection
    32
  - Starting the Unit
    32
  - After Start Inspection
    32
  - Loading Procedure
    32
  - Post Load Procedure
    33
Tabl E of C Onten Ts

35
Electrical Maintenance

35
Refrigeration Maintenance

43
Refrigeration Service Operations

49
Structural Maintenance

59
- Unit Inspection
  59
- Evaporator Coil
  59
- Condenser Coil
  59
- Unit Mounting Bolts
  59
- Figure 38: Condenser
  59
- Figure 39: Evaporator
  59
Clutch Maintenance

61
Over-The-Road Mechanical Diagnosis

71
Electric Standby Mechanical Diagnosis

73
- Electric Standby Service Checks
  76
Refrigeration Diagnosis Chart

77
Index

79
Diagram Index

81

Thermo King V-300 Operator's Manual (60 pages)

with Direct Smart Reefer

Brand: Thermo King | Category: Automobile Accessories | Size: 10 MB

Table of Contents
6
Safety Precautions

9
- Danger, Warning, Caution, and Notice
  9
- General Safety Practices
  10
- Automatic Start/Stop Operation
  11
- Battery Installation and Cable Routing
  11
- Refrigerant
  13
- Refrigerant Oil
  14
- First Aid
  14
- Safety Decals
  16
  - Service
    16
  - Operation
    17
  - High Voltage
    17
  - Condenser and Evaporator Fans
    18
  - Remote Start of the Unit
    18
  - Refrigerant
    19
  - Type Certification
    20
Unit Description

21
- Standard Unit Features
  22
- Options
  22
- System Components
  22
  - Compressor(S)
    22
  - Condenser
    23
  - Evaporator
    23
  - Electronic Control System
    24
  - Description
    24
  - Unit Controls
    26
- Standby Operation (Models 20 and 50 Only)
  27
- Electrical System
  28
  - Fuses
    28
- Pharma
  29
Operating Instructions

30
- General Operation
  30
- Starting the Unit
  31
  - Engine Operation
    31
  - Electric Standby Operation
    31
- Standard Display
  32
  - Single Temperature Units
    32
  - Multi-Temperature Units
    32
- Entering Setpoint Temperature
  33
  - Single Temperature Units
    33
  - Multi-Temperature Units
    33
  - Compartment Selection
    35
- Initiating the Evaporator Manual Defrost Cycle
  37
- Initiating the Condenser Manual Defrost Cycle
  38
- Units Only)
  38
- Alarms
  40
  - Manual Start
    40
  - Auto Start
    40
  - Buzzers
    41
- Alarm Code Descriptions DSR
  42
- Clearing Alarm Codes
  43
- Viewing Information Screens
  43
  - Main Menu
    43
  - Hourmeter Menu
    43
Loading and Inspection Procedures

44
- Post-Start Inspection
  44
- Loading Procedure
  44
- Post Load Procedure
  44
Specifications

46
- Refrigeration System
  46
  - Compressor
    46
- Electrical Control System
  46
- Electric Motor (Model 50)
  50
- Tracking
  50
Warranty

52
Inspection and Service Intervals

53
- Weekly Pre-Trip Checks
  53
  - Weekly Pretrip Inspection
    53
- Weekly Post-Trip Checks
  54
- Inspection and Service Schedules
  54
  - Service Record
    55
  - Warranty Inspection
    55
  - Preventive Maintenance
    55
Serial Number Locations

56
Recover Refrigerant

57

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User Manuals: Thermo King V-300 Refrigeration System

Thermo King V-300 Diagnostic Manual (223 pages)

Table of Contents

List of Figures

Safety Precautions

System Description

Software Description

Table of Contents

Operation

Diagnostics

Service Procedures

DSR Μp Controller Information

Schematics and Wiring Diagrams

Thermo King V-300 Manual (118 pages)

Table of Contents

List of Figures

Safety Precautions

Specifications

Maintenance Inspection Schedule

Unit Description

Operating Instructions

Tabl E of C Onten Ts

Electrical Maintenance

Refrigeration Maintenance

Refrigeration Service Operations

Structural Maintenance

Clutch Maintenance

List of Figures

Over-The-Road Mechanical Diagnosis

Electric Standby Mechanical Diagnosis

Refrigeration Diagnosis Chart

Index

Diagram Index

Thermo King V-300 Operator's Manual (60 pages)

Table of Contents

Safety Precautions

Unit Description

Operating Instructions

Loading and Inspection Procedures

Specifications

Warranty

Inspection and Service Intervals

Serial Number Locations

Recover Refrigerant

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Thermo King Categories