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V-320 20
Maintenance manual
Thermo King V-320 20 Maintenance Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Maintenance Inspection Schedule
Electronic Control System
Defrost System
Defrost Termination Switch
Replacement
Removal
Installation
Liquid Injection System
Only)
Testing Liquid Injection Solenoid Valve and Metering Orifice
Testing Liquid Injection Switch
Lisw
Liquid Injection Switch (LISW)
Condenser Fan Motor
Condenser Fan Motor Removal and Installation
Removal
Evaporator Fan Motors
Evaporator Fan Motor Removal and Installation
Drain Line Heaters - DH1 and DH2
Drain Line Heater Replacement
Removal
Installation
Fuses
Relays
Relay Testing
Relay Replacement
Diode Assemblies
LIS Diode Assembly
Only)
BYPS Diode Assembly (Model 30 and Model 50 Units Only)
Diode Assembly Testing
Units Only
Electrical Contactors
CMC
Replacement
Electric Heat Contactor - HC
Option Only)
Electric Heat Contactor
Compressor Motor Overload Relay
Transformer - T1
Transformer Testing
Transformer Replacement
Bridge Rectifier - BR
Capacitors
Capacitor Testing
Capacitor Replacement
Start Relay - SR
Start Relay Testing
Start Relay Replacement
Compressor Motor
Testing 115/1/60 Units
Testing 208-230/1/60 Units
Compressor Motor Replacement
Electric Standby Circuits
Heat Option - Truck Engine Coolant
Heat Option - Truck Engine Coolant and Electric Standby Heater Strip
Maintenance Inspection Schedule
Evacuating and Charging the Refrigeration System
Checking the Refrigerant Charge
An Empty Box
Loaded Box
Charging
Checking Compressor Oil Charge
Refrigeration System Checks
Cleanup Procedure for Small Truck
Units
Tools Required
Clean-Up Procedure
Putting the Unit Back into
Operation
R R E E F F R R I I G G E E R R a a T T I I O O N N S S E E R R V V I I C C E E O O P P E E R R a a T T I I O O N N S
Engine Driven Compressor
Removal
Installation
Electric Standby Compressor
Removal
Installation
Condenser Coil
Drier
Discharge Pressure Transducer
(Dpt)
Hot Gas Solenoid (HGS) Test
Liquid Injection Solenoid (LIS) Test
Condenser Inlet Solenoid (CIS) Test
CPR Bypass Solenoid Test
Solenoid Valve Replacement
Removal
Installation
Oil Separator
Splice Fitting
Liquid Injection Metering Orifice
Valve
Only)
Discharge Check Valve
Replacement
Removal
Installation
Expansion Valve Assembly
Checking Superheat
Expansion Valve Replacement
Removal
Low Pressure Cutout Switch (LPCO)
Low Pressure Cutout Switch
Test
Low Pressure Cutout Switch
Replacement
Removal
Installation
Suction Pressure Regulator Valve
MAX Only)
(Model 30 and 50 Only)
Compressor Pressure Regulator Valve
Valve Test
Valve Replacement
Removal
Installation
Accumulator
Only)
Liquid Line Check Valve
Liquid Line Check Valve Test
Replacement
Removal
Installation
Replacing Refrigerant Hoses
Clip System)
Compressor Failures
Compressor Test
Belt Tensions
Engine Driven Compressor Belt and Pulleys
Electric Standby Compressor
Maintenance Inspection Schedule
Condenser and Evaporator Coils
Recommendations
Cleaning Intervals
Cleaning Methods
Unit Mounting Bolts
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Table of Contents
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Electronic Control System
3
Fuses
Download this manual
Maintenance Manual
Truck Edition
V-220/V-320 Series
Revision B
T T K K 5 5 6 6 3 3 4 4 2 2 - - 1 1 8 8 - - M M M M - - E E N N
September 2018
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Summarization of Contents
Safety Precautions
General Practices
Covers hazards like explosion, toxic gases, and personal injury risks from rotating parts.
Electrical Hazards
Warns about high voltage, proper switch use, and capacitor discharge risks to prevent shock or damage.
First Aid
Provides emergency procedures for refrigerant, oil, electrical shock, and asphyxiation exposure.
Specifications
Electrical System
Details specifications for fuses, motors, solenoids, relays, transformers, and capacitors.
Refrigeration System
Outlines refrigerant charge, defrost termination, and pressure switch settings for various models.
Compressors
Lists compressor types, oil capacity, clutch specs, defrost methods, and motor ratings.
Unit Description
Introduction
Introduces V-220/V-320 series models, system components, and control systems.
Unit Operation
Explains unit operation modes (Cool, Null, Heat, Defrost) and thermostat control logic.
Cool Mode Model 10
Details the refrigerant flow and component operation during Cool Mode for Model 10 units.
Maintenance Inspection Schedule
Electrical
Lists daily, weekly, and periodic inspection tasks for electrical components like alarms, wiring, and grounds.
Refrigeration/Heating
Details inspection tasks for refrigerant systems, hoses, and pressure settings.
Electrical Maintenance
Defrost System
Explains defrost initiation, termination, and the role of timers and switches.
Fuses
Identifies controller, control box, and harness fuses with their locations and amperage ratings.
Compressor Motor
Covers testing and replacement procedures for compressor motors and associated components.
Refrigeration Maintenance
Evacuating and Charging the Refrigeration System
Provides procedures for safe refrigerant removal, system evacuation, and proper charging.
Checking Compressor Oil Charge
Outlines the process for verifying and adjusting compressor oil levels after system service.
Refrigeration Service Operations
Checking Superheat
Describes how to measure and calculate superheat for optimal cooling performance.
Low Pressure Cutout Switch (LPCO)
Explains the LPCO switch's function in protecting the compressor from low suction pressure.
Compressor Pressure Regulator Valve (Model 30 and 50 Only)
Details the CPR valve's role in regulating suction pressure and procedures for testing and adjustment.
Compressor Maintenance
Compressor Test
Step-by-step guide to test compressor rotation, clutch air gap, and discharge pressure capabilities.
Belt Tensions
Emphasizes the importance of correct belt tension and alignment for compressor installation and longevity.
Electric Standby Mechanical Diagnosis
Refrigeration Diagnosis
Diagram Index
Table of Contents
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