Related Manuals for ESAB CIGWELD BLUE VENOM MG130
Summary of Contents for ESAB CIGWELD BLUE VENOM MG130
- Page 1 GASLESS MIG SYNERGIC MIG PLATE THICKNESS GASLESS MIG WELDER OPERATING MANUAL BLUEVENOM MG130, P/N: W1202130 SYNERGIC MIG 230/240V 10A 2 YEAR 130A WITH PLATE THICKNESS SELECTION PLUG & PLAY WARRANTY POWER...
- Page 2 PART NUMBER W1202130 Where Purchased: product is backed by our extensive warranty and world-wide for ESAB. We are a mainline supplier to major welding industry service network. sectors in the Asia Pacific and emerging global markets This Operating Manual has been designed to instruct you on including;...
- Page 3 BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 BE SURE THIS INFORMATION REACHES THE OPERATOR. YOU CAN GET EXTRA COPIES FOR FREE BY DOWNLOADING FROM THE CIGWELD WEBSITE. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,”...
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Page 4: Table Of Contents
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 TABLE OF CONTENTS SECTION 1: SECTION 3: SECTION 6: ARC WELDING SAFETY INSTALLATION ROUTINE SERVICE INSTRUCTIONS AND REQUIREMENTS, RESTORE 3.01 ENVIRONMENT WARNINGS FACTORY DEFAULT SETTINGS 3.02 LOCATION AND ERROR CODES 1.01 ARC WELDING HAZARDS 3.03 VENTILATION 6.01... -
Page 5: Arc Welding Safety Instructions And Warnings
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 WARNING ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. SECTION 1: In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. - Page 6 BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 FUMES AND GASES WELDING RECOMMENDED PROTECTIVE FILTERS FOR ELECTRIC WELDING Approximate Range of Welding Minimum Shade WARNING WARNING Description of Process Current in Amps Number of Filter(s) FUMES & GASES CAN BE HAZARDOUS WELDING CAN CAUSE FIRE OR EXPLOSION.
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Page 7: Principal Safety Standards
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 FLYING SPARKS AND HOT METAL 1.02 PRINCIPAL SAFETY STANDARDS WARNING WARNING The procedures below are among those also Safety in welding and allied processes Part 1: Fire Precautions, normally recommended for pacemaker wearers. FLYING SPARKS &... -
Page 8: Introduction
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 2.04 SYMBOL CHART Note that only some of these symbols will appear on your model. SINGLE PHASE WIRE FEED FUNCTION WIRE FEED TOWARDS THREE PHASE WORKPIECE WITH OUTPUT VOLTAGE OFF SECTION 2: THREE PHASE STATIC DANGEROUS VOLTAGE FREQUENCY CONVERTER-... -
Page 9: Description
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 2.05 DESCRIPTION 2.07 WHAT’S IN THE BOX 2.09 DUTY CYCLE Sometimes all you need to get your job done is a basic, user BlueVENOM MG130 (Part No. W1202130) The rated duty cycle of a Welding Power Source, is a statement of the time it may be operated at its rated welding current output friendly, yet intuitive welding machine that you simply plug in without exceeding the temperature limits of the insulation of the component parts. -
Page 10: Optional Accessories
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 2.11 OPTIONAL ACCESSORIES 2.12 RELATED PRODUCTS We recommend genuine CIGWELD products. The biggest range and best quality with guaranteed performance. PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION WeldSkill Heavy Duty Auto Darkening Welding Helmet 646766 WHAMXC120 PART NUMBER... -
Page 11: Installation
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 B. ASSESSMENT OF AREA WARNING Before installing welding equipment, the user shall Any electrical work must be carried out by a make an assessment of potential electromagnetic qualified Electrical Tradesperson problems in the surrounding area. The following shall be taken into account Other supply cables, control cables, signalling and 3.05 GENERATORS... -
Page 12: Operation
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 Maintenance of Welding Equipment Earthing of the Workpiece The welding equipment should be routinely maintained Where the workpiece is not bonded to earth for according to the manufacturer’ s recommendations. electrical safety, nor connected to earth because All access and service doors and covers should be of it’... -
Page 13: Power Source Controls
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 MIG GUN (DIRECT CONNECT) NEGATIVE POLARITY GASLESS 4.01 POWER SOURCE CONTROLS, INDICATORS AND FEATURES Direct Connect MIG Gun, Gasless will only be connected to the Negative (-) Polarity output. CAUTION Loose welding terminal connections can cause overheating and result in the male plug being fused in the DINSE terminal. POSITIVE OUTPUT WELDING TERMINAL The positive (+) welding terminal is used to connect the welding output of the power source to the work lead with clamp. -
Page 14: Mig Gasless (Fcaw) Welding
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 5.02 INSERTING WIRE INTO THE WIRE FEED MECHANISM Release the tension from the pressure roller by turning the WARNING adjustable wire drive tension screw (3) in an anticlockwise direction. Pull the pressure roller arm tension screw outward Keep hands clear of the contact tip holder while to release the pressure roller arm (1). -
Page 15: Feed Roll Pressure Adjustment
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 5.03 FEED ROLL PRESSURE ADJUSTMENT 5.04 CHANGING THE FEED ROLL 5.05 MIG GASLESS (FCAW) OPERATION AND SETUP The pressure (top) roller applies pressure to the grooved feed To change the feed roll, release the Wire Drive Tension Screw roll via an adjustable pressure screw. -
Page 16: Quickset (Syn) And Manual Modes (Man)
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 Wire Feed Speed Control (M/min) (MAN Mode) C. Select Gasless MIG Wire Diameter NOTE Wire Feed Speed adjustment is only available in Manual Mode (MAN). If in Amps (A) mode then hold Control Knob The Pre-set functionality provided on this power QuickSet Mode (SYN) depressed for 3 seconds to change to M/min mode. -
Page 17: Setup For Mig (Fcaw) Welding With
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 SETTING OF THE POWER SOURCE ELECTRODE WIRE SIZE SELECTION 5.07 SETUP FOR MIG (FCAW) WELDING WITH GASLESS MIG WIRE The choice of Electrode wire size and shielding gas used Power source setting requires some practice by the operator, depends on thew following: (however with the QuickSet feature of the BlueVENOM MG130, Ensure that the Power Source ON/OFF switch located on... -
Page 18: Cigweld Mig Wire Selection Chart
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 5.08 CIGWELD MIG WIRE SELECTION CHART 5.09 MIG (FCAW) WELDING TROUBLESHOOTING SOLVING PROBLEMS BEYOND THE WELDING TERMINALS - INCONSISTENT WIRE FEED BLUEVENOM MG130 MIG WELDING WIRE SELECTION CHART Wire feeding problems can be reduced by checking the following points CLASS. - Page 19 BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 Direction of Gun Travel THE IMPORTANCE OF A CORRECT STICKOUT Stickout refers to the length of wire that extends beyond the contact tip of the welding gun during welding. The Stickout is a critical parameter in gasless welding and plays a significant role in determining the quality and overall result of the weld.
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Page 20: Mig (Fcaw) Welding Problems
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 BASIC MIG GASLESS (FCAW) WELDING TROUBLESHOOTING 5.10 MIG (FCAW) WELDING PROBLEMS FAULT CAUSE REMEDY 1 Undercut A Welding arc voltage too high A Decrease voltage or increase the Wire Feed Speed. NOTE B Incorrect gun angle B Adjust angle. -
Page 21: Routine Service
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 PROBLEM CAUSE REMEDY 5 The Power Source will not feed A Incorrect wire size on Feed Roll A Select the correct MIG wire size on feed roll SECTION 6: MIG wire. selected for MIG wire being used. to match the MIG wire being used. -
Page 22: Basic Troubleshooting
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 6.04 BASIC TROUBLESHOOTING 6.05 RESTORE FACTORY DEFAULT 6.06 BLUEVENOM MG130 ERROR CODES SETTINGS ELECTRICAL WARNING ERROR CODE CAUSE REMEDY A Duty cycle of the Power Source has been There are extremely dangerous voltage and power Over _P_E2 exceeded. -
Page 23: Key Spare Parts
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 ERROR CODE CAUSE REMEDY A Turn the power source OFF then turn the Output Over _P_E6 power source back ON. Current B Set the output current according to the SECTION 7: rating label located on bottom panel of the Power Source. -
Page 24: Appendix 1
APPENDIX 1: BLUEVENOM MG130 CIRCUIT DIAGRAM LIMITED WARRANTY TERMS LIMITED WARRANTY: CIGWELD Pty Ltd, An ESAB Brand, The warranty is effective for the time stated below beginning hereafter, “CIGWELD” warrants to customers of its authorized on the date that the authorized distributor delivers the distributors hereafter “Purchaser”... -
Page 25: Cigweld - Limited Warranty Terms
BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 WARRANTY SCHEDULE – CIGWELD LIMITED WARRANTY This Page Intentionally Blank BLUEVENOM MG130 INVERTER DOES NOT APPLY TO; • Obsolete goods sold at auction, second-hand goods and WARRANTY WARRANTY prototype goods. PERIOD • Consumable Parts for MIG, Plasma welding, Plasma cutting (PARTS AND and Oxy fuel torches, O-rings, fuses, filters or other parts... - Page 26 BLUEVENOM MG130 OPERATING MANUAL OPERATING MANUAL BLUEVENOM MG130 This Page Intentionally Blank This Page Intentionally Blank CIGWELD.COM.AU CIGWELD.COM.AU...
- Page 27 71 Gower Street, Preston VIC 3072 Australia CUSTOMER CARE: Tel: 1300 654 674 | Intl Tel: +61 9474 7400 In the interest of continuous improvements, CIGWELD Pty Ltd ABN 56 007 226 815 (An ESAB Brand) Email: enquiries@cigweld.com.au reserves the right to change specifications or design on any of its products without prior notice.
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