Related Manuals for ESAB Warrior 500
Summary of Contents for ESAB Warrior 500
- Page 1 500 PSI Operating instructions (ENG) MODELS: WARRIOR 500 WARRIOR 500-10 WARRIOR 500-05 Read these instructions before using the machine. 760-173...
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Page 2: Machine Data Log / Overview
Machine Data Log / Overview Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative: OVERVIEW The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. -
Page 3: Table Of Contents
Table of Contents PARTS Control Panel ......19 Machine Data Log / Overview....2 Control Panel with Heat . -
Page 4: How To Use This Manual
How to Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a . -
Page 6: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Grounding Instructions
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. -
Page 8: Operations
Operations Technical Specifications M O D E L I T E M M E A S U R E Electrical 115Volt, 60HZ, 15A Solution Pump 500PSI Solution capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 Inches Vacuum Motor... -
Page 9: Controls
Operations Controls 7. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 8. Heater Temperature Light (Units w/Heat Only) 2. Solution Pump Switch 9. Breaker for Vacuum 2 3. Vacuum 1 Switch 10. Breaker for Vacuum 1 4. Vacuum 2 Switch 11. -
Page 10: Machine Operation
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the Care must be exercised in the use of all chemicals. warranty. Carefully read ingredients on manufacturer’s Chemicals are poisonous and can pose a health risk. -
Page 11: Pre-Run Inspection
Operations Pre-Run Inspection Heater Operation 1. Check all fittings and connectors for proper NOTE: Units with Heat Only assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become 3. Check power cord(s) for any damage. If damaged, extremely hot during operation. -
Page 12: Cleaning
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. -
Page 13: Maintenance
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the Periodically inspect all hoses, electrical cables and electrical source. -
Page 14: Vacuum Motor Replacement
Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to End Cap perform the following repairs. Vacuum Motor Replacement Carbon 1. Turn off all switches and unplug machine. Brushes 2. Remove hardware under front of machine to access component compartment. WARNING: The green ground wire 3. -
Page 15: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Pump Replacement Kits 500 psi Cam & Bearing Kit 512-565 Valve & O-Rings Kit (both sides) 512-560 Plunger & Seals Kit 512-555... -
Page 16: Pressure Regulator
Maintenance Only qualified maintenance personnel are to perform the following repairs. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. -
Page 17: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem... -
Page 18: Parts
PARTS... -
Page 19: Control Panel
Control Panel... - Page 20 Control Panel PART NO DESCRIPTION NOTE 415-155 FW, 1/2 SS 415-156 FW, 1/2 SS (Stand/Max OD) 580-010 Q.C. 1/4 FEM (Close) 555-184 Elbow 45,Street 1/4 410-205 MS, 10-32 x 1/2 Panphil SS 305-075 Switch, SPST 2-Position Rocker 340-180 Boot, Seal Breaker 845-084 Control Panel 475-040...
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Page 21: Control Panel With Heat
Control Panel with Heat... - Page 22 Control Panel with Heat PART NO DESCRIPTION NOTE 415-155 FW, 1/2 SS 415-156 FW, 1/2 SS (Stand/Max OD) 580-010 Q.C. 1/4 FEM (Close) 555-184 Elbow 45,Street 1/4 410-205 MS, 10-32 x 1/2 Panphil SS 305-075 Switch, SPST 2-Position Rocker 340-180 Boot, Seal Breaker 845-085 Control Panel...
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Page 23: Electrical With 2 Stage Vacuum
Electrical with 2 Stage Vacuum... - Page 24 Electrical with 2 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 405-615 Bolt, 1/4 x 1/2 Hex Head 335-005 Stain Relief, 12 Gauge 325-015 Connector, 5 Position, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
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Page 25: Electrical With Heat / 3 Stage Vacuum
Electrical with Heat / 3 Stage Vacuum... - Page 26 Electrical with Heat / 3 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 405-615 Bolt, 1/4 x 1/2 Hex Head 335-005 Stain Relief, 12 Gauge 325-015 Connector, 5 Position, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
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Page 27: Frame
Frame... - Page 28 Frame PART NO DESCRIPTION NOTE 455-075 Caster, Swivel 4” 455-090 Hubcap, 5/8 Shaft 400-010 Hex Nut, 1/4 x 20 Zinc 415-120 FW, 1/4 zinc 415-165 FW, 5/8 SS 455-085 Hubcap, 9.5 Wheel 455-080 Wheel, 12 x 2.25 845-090 Frame, Base, Warrior 405-088 Bolt, 1/4 x 3/4 Carr Zinc...
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Page 29: Heater
Heater TO REGULATOR TO QUICK CONNECT FROM PUMP... - Page 30 Heater PART NO DESCRIPTION NOTE 572-042 Blue Neptune 1/4 572-125 Pulse Hose 3/8 581-015 Crimp FTNG, 1/4 HP Hose - 1/4 MPT SVL 581-065 Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL 550-035 Check valve, 1/4 FM x FM 490-005 Foamed Casing, Round 1850W 425-040...
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Page 31: Labels
Labels... - Page 32 Labels PART NO DESCRIPTION NOTE 703-006 Decal Warrior LH 703-007 Decal Warrior RH 703-008 Decal Warrior W/Heat 703-009 Decal Warrior WO /Heat...
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Page 33: Pump
Pump TO PRESSURE GAUGE TO SOLUTION TANK (By Pass) FROM SOLUTION TANK (W/O Heat)To Quick Connect (W/Heat) To Heater... - Page 34 Pump PART DESCRIPTION NOTES: 555-456 Plug 3/8 MPT (countersunk) 581-065 Crimp FTNG, 3/8 x 1/4 MPT SVL 572-125 Pulse Hose 3/8” x 45” W/Heat &W/O Heat 572-125 Pulse Hose 3/8” x 50” W/O Heat 572-125 Pulse Hose 3/8” x 9” W/Heat 530-025 Regulator, 500 PSI...
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Page 35: Recovery
Recovery... - Page 36 Recovery PART NO. DESCRIPTION NOTES: 545-100 Dump Valve, 1 1/2” 585-210 Clear Cover, 6” C/W Ring 590-020 PVC ELB 1 1/2” 90, S x FIPT 475-125 Gasket 6” Access Cover Clear 400-116 Locknut, 5/16 x18 Nylon SS 405-026 Bolt, 1/4 x 1-1/2 Zinc 405-615 CS, 1/4 x 1/2 SS (Hex HD) 410-125...
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Page 37: Solution
Solution... - Page 38 Solution PART NO. DESCRIPTION NOTES: 555-705 Terminal Bolt 3/8 x 3/8 425-005 Clamp, #6 350-115 Hook ,Strap 585-110 Nylon 90 Barb, 1/2 x 3/8 NPT 400-005 Hex Nut 1/4 SS 410-226 MS, 14-20 x 3/4 Allan 410-205 MS, 10-32 x 1/2 SS 560-034 Strainer Acorn 415-120...
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Page 39: Vacuum, 2-Stage / 3-Stage
Vacuum, 2-Stage / 3-Stage... - Page 40 Vacuum, 2-Stage / 3-Stage PART NO. DESCRIPTION NOTES: 400-135 Locknut, 1/4 x 20 Nylon Zinc 410-221 MS, 10-32 1-1/2 RH Soc 425-020 Clamp, #32 415-120 FW, 1/4 Zinc 415-115 FW, #10 SS 355-220 Manifold, Dual Vacuum 475-072 Gasket, Vacuum Manifold 405-065 6”...
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Page 41: Wiring - 2 Stage Vacuum
Wiring - 2 Stage Vacuum -VACUUM-VACUUM-PUMP SWITCHSWITCHSWITCH -POWER CORD 13AMP 13AMP BROWN ORANGE BLUE 5AMP FUSE -RECTIFIER RED FROM PUMP -VACUUM -VACUUM -PUMP BLK FROM PUMP... -
Page 42: Wiring - 3 Stage Vacuum
Wiring - 3 Stage Vacuum -POWER CORD -PANEL -VACUUM-VACUUM-PUMP SWITCHSWITCHSWITCH -POWER CORD FUSE BLUE BROWN ORANGE 5 AMP MOTOR MOTOR MOTOR... -
Page 43: Wiring With Heat
Wiring with Heat -POWER CORD -PANEL -VACUUM-VACUUM-PUMP -HEAT -THERMO LIGHT SWITCHSWITCHSWITCH SWITCH -POWER CORD WHITE 13AMP 13AMP BLUE BROWN ORANGE YELLOW BLACK FUSE 5 AMP YELLOW WHITE BLACK -RECTIFIER BLACK M M M HEATER -PUMP -VACUUM -VACUUM MOTOR MOTOR MOTOR...