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BendPak LR-10000 Installation And Operation Manual

Low-rise scissor lift
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Installation and Operation Manual
Manual P/N 5900075 — Manual Revision A1 — April 2019
Models:
• LR-10000
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
⚠
DANGER
Low-Rise Scissor Lift
entire
Read the
product. Failure to follow the instructions and safety precautions in
this manual can result in serious injury or death. Make sure all other
operators also read this manual. Keep the manual near the product
for future reference. By proceeding with setup and operation, you
agree that you fully understand the contents of this manual.
contents of this manual
1645 Lemonwood Dr.
Santa Paula, CA, 93060 USA
Toll Free (800) 253-2363
Tel: (805) 933-9970
bendpak.com
before
using this

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  • Page 1 Low-Rise Scissor Lift Installation and Operation Manual Manual P/N 5900075 — Manual Revision A1 — April 2019 Models: • LR-10000 Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ entire contents of this manual before...
  • Page 2 Copyright. Copyright © 2019 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.

  • Page 3: Table Of Contents

    The LR-10000 is ALI certified. Search Lift Type: Low/Mid Rise Frame Engaging Lifts and Participant: BendPak, Inc. on autolift.org. More information about the full line of BendPak products is available at bendpak.com. This manual is mandatory reading for all LR-10000 users, including anyone who sets up, operates, maintains, or repairs it. ⚠...

  • Page 4: Shipping Information

    Make a thorough inspection of the product at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. • BendPak recommends referring to the ANSI/ALI ALIS Standard (R2015) Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift. LR-10000 Low-Rise Scissor Lift...
  • Page 5 BendPak Inc. assumes no liability for damages resulting from: • Use of the product for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak Inc. • Damage to the equipment from external influences. •...

  • Page 6: Components

    Hydraulic Cylinders. Push the Platforms up to raise a Vehicle, move down to lower a Vehicle. • Safety Locks. Hold the Platforms in place while they are raised. The LR-10000 has three Safety Lock positions, which lets you select the right Platform height for your needs.

  • Page 7: Faqs

    Q: Anything else I should be aware of? A: One thing. Do not remove all four of a Vehicle’s tires while it is on the LR-10000 and then lower the Vehicle all the way to the ground. It will go down, but it will have a hard time coming back up again.

  • Page 8: Specifications

    Specifications LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 9 83.5" / 2,124 mm Overall length Maximum hydraulic pressure 2,650 PSI Lifting time ~35 seconds Motor 208 – 240 VAC, 50/60 Hz, 1 Ph Specifications subject to change without notice. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 10: Installation Checklist

    Installation Checklist Following are the steps needed to install your LR-10000 Lift. Perform them in the order shown. ☐ 1. Review the installation Safety Rules. ☐ 2. Plan for Electrical Work. ☐ 3. Make sure you have the necessary Tools.

  • Page 11: Installation

    Installation This section describes how to install your LR-10000. Perform the steps in the order listed. ⚠ Only use the factory-supplied parts that came with your Lift WARNING . If you use parts from a different source, you void your warranty and compromise the safety of everyone who installs or uses the Lift.
  • Page 12 Radial Shift. When you raise the Lift, the geometry of the scissor arms moves the Platforms up at an angle, towards the Hinged Ramp end of the Lift. The amount of radial shift for the LR-10000 is approximately 12 inches. Note that radial shift is always the same direction, towards the Hinged Ramp end of the Lift, no matter which way the Vehicle is facing.
  • Page 13 Vehicles you will be raising. Be sure to Do not install the check for low-hanging obstructions such as hanging lights, beams, and so on. Lift under low-hanging obstructions LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 14 Power. The Power Unit Stand must also be positioned near an appropriate power source, as that is where the Power Unit is going to be. • Set up Chalk Line Guides. Create Chalk Line Guides to make sure the LR-10000 is positioned correctly. To add Chalk Line Guides : 1.
  • Page 15 Make the Alignment Chalk Line longer than the Overall width of the LR-10000. Refer to Specifications for exact measurements. 3. Create two Side Chalk Lines, one on each side of the Lift. These Side Chalk Lines both need to be at 90 degree angles to the Alignment Chalk Line and parallel to each other.
  • Page 16 Anchor the Bases The LR-10000 has eight holes for anchoring it. Anchoring provides stability to hold the Vehicles you raise firmly in place. Anchor Bolt specifications are: • Length: 4.75 inches • Diameter: ¾ inch • Effective embedment depth: 2.75 inches, minimum •...
  • Page 17 To anchor your LR-10000: 1. Make sure the Lift is in the correct location. Once the Anchor Bolts are torqued into position, they are not easily removed. BendPak strongly before recommends making sure the Lift is in the correct location anchoring it into place.
  • Page 18 Anchor Bolts. Important: Wrenching the Nut forces the wedge up, pushing out the Expansion Sleeve and pressing it tightly against the Concrete. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 19 10. Move the Red Handle of the Safety Lock Release Handle up and back to make sure it is working. 11. Use appropriate tools to fully tighten the Nut and the Nut Caps. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 20 Set Up the Power Unit Stand The LR-10000 comes with a Power Unit Stand to hold the supplied Power Unit. The Power Unit Stand can be on the left or right side of the Lift (looking at the Short Ramp end). Refer...
  • Page 21 Note: do not need an Electrician. Later, when you connect the Power Unit to a power source, then an Electrician is required. BendPak recommends having two people for the following procedure. must The Power Unit Stand be anchored in place before performing the following procedure.
  • Page 22 Hydraulic Lines provide Hydraulic Fluid to the Hydraulic Cylinders, where it is used to raise the Platforms. The LR-10000 comes with one Long Hydraulic Line (black rubber) and one Short Hydraulic Line (silver metal). The Long Hydraulic Line goes from the Power Unit to the closest Hydraulic Cylinder. The Short Hydraulic Line goes from the first Hydraulic Cylinder to the other Hydraulic Cylinder.
  • Page 23 7. Switching to the Short Hydraulic Line, make sure it is in position and that both ends are connected to the Hydraulic Fittings that are connected to the Hydraulic Cylinders. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 24 Drawing not to scale. Some components not shown, other components exaggerated for clarity. Fittings shown not connected for clarity. securely 9. Make sure both Hydraulic Lines are correctly routed, then use appropriate tools to tighten the finger-tightened connections. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 25 Unit), connect it to a power source, and fill the Hydraulic Fluid Reservoir with Hydraulic Fluid. The Power Unit for the LR-10000 is 208–240 VAC, 50/60 Hz, 1 phase. The Hydraulic Fluid Reservoir holds about 5.65 liters (1.5 gallons) of Hydraulic Fluid.
  • Page 26 If you are not clear where to put the Power Disconnect Switch, consult with your Electrician. ⚠ Installing a Thermal Disconnect Switch must be performed by a licensed, certified DANGER Electrician. UL-listed Have your Electrician select a Power Disconnect Switch. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 27 ⚠ WARNING The motor on the LR-10000 Power Unit has no thermal overload protection. Have an Electrician connect a motor Thermal Disconnect Switch or overload device that will make sure the equipment shuts down in the event of an overload or an overheated motor.
  • Page 28 If the Lift was shaking, moving erratically, or squeaking, raise and lower the Lift again to help bleed the Hydraulic System. If you continue to have issues, refer to for assistance. Troubleshooting LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 29 Leave the Manual with the Owner/Operator Make sure to leave the Installation and Operation Manual with the owner/operator so that it is available for anyone who needs to read it. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 30: Operation

    Lift Operation Safety BendPak recommends referring to the ANSI/ALI ALIS Standard (R2015) Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift. Before you raise or lower a Vehicle using your Lift, do the following each time: •...
  • Page 31 The following diagram is a side view of various Safety Lock conditions. Not necessarily to scale. Not all components shown. Some components shown exaggerated for clarity. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 32 12. Rock the Vehicle to make sure the Vehicle is stable and balanced. If the Vehicle is stable and balanced, lower the Lift back to the ground and start over. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 33 5. Release the Lowering Handle when the Lift is fully lowered. 6. Move the Safety Lock Release Handle back to the Lowered position. 7. Carefully drive the Vehicle off. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 34: Maintenance

    DANGER cannot from power and be re-energized until all maintenance is complete. BendPak strongly recommends using your Power Disconnect Switch during maintenance. If your organization has Lockout/Tagout policies, make sure to implement them during all maintenance. To maintain your Lift: •...

  • Page 35: Troubleshooting

    Vehicle with No Tires Fully Lowered The issue is that there is too much weight on the LR-10000 Frames with no room to get upward force started. You need to reduce the weight by at least half or raise the Vehicle off the Frames some other way.

  • Page 36: Wiring Diagram

    All electrical work, such as hard-wiring the unit or attaching a Plug to the Power must be done by a licensed, certified Electrician Cord, in accordance with all applicable local electrical codes. Damage caused by improper electrical installation may void your warranty. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 37: Labels

    Labels LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 38 LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 39: Parts Diagrams

    Parts Diagrams LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 40 LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 41 LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 42: Ali Store

    The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely: http://www.autolift.org/ali-store/. LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...

  • Page 43: Maintenance Log

    Maintenance Log LR-10000 Low-Rise Scissor Lift P/N 5900075 — Rev. A1 — April 2019...
  • Page 44 1645 Lemonwood Drive Santa Paula, CA 93060 USA © 2019 by BendPak Inc. All rights reserved. bendpak.com...

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