BendPak SP-7XE Installation And Operation Manual

Full-rise scissor lift
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Installation and Operation Manual
Manual P/N 5900010 — Manual Revision B — June 2022
Models
:
• SP-7XE
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
DANGER
Full-Rise Scissor Lift
• SP-7XEF
IMPORTANT Safety Instructions, save these
instructions! Read the
before
using this product. Failure to follow the instructions and
safety precautions in this manual can result in serious injury or
death. Make sure all other operators also read this manual. Keep
the manual near the product for future reference.
with installation and operation, you agree that you fully
understand the contents of this manual and assume
full responsibility for product use.
Santa Paula, CA, 93060 USA
Telephone: (805) 933-9970
entire
contents of this manual
1645 Lemonwood Dr.
Toll Free: (800) 253-2363
bendpak.com
Model SP-7XE shown.
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Summary of Contents for BendPak SP-7XE

  • Page 1 Manual P/N 5900010 — Manual Revision B — June 2022 Models • SP-7XE • SP-7XEF Model SP-7XE shown. Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ IMPORTANT Safety Instructions, save these entire contents of this manual...
  • Page 2 Copyright. Copyright © 2022 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
  • Page 3 Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture: SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 4: Table Of Contents

    Installation Introduction This manual describes the SP-7XE and SP-7XEF, which are full-rise, frame-engaging, lifts that feature an open-center design that provides full under-Vehicle access. They can be installed at ground level or recessed (SP-7XEF “flush mount”), frequently over a service pit. Flush mount models do not use Drive- up Ramps, but they do require a recessed surface.
  • Page 5: Shipping Information

    6. Always unplug the equipment from the electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp the plug and pull to disconnect. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 6 Vehicle. 24. Make a thorough inspection of the product at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. Replace worn or damaged parts with BendPak or BendPak approved parts and assemblies only.
  • Page 7 Instead, take it out of service, then contact an authorized repair facility, your dealer, or BendPak at (877) 432-6627 or support@BendPak.com. 33. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
  • Page 8: Components

    Components SP-7XE Model shown. SP-7EXF does not include Drive-up Ramps or Hose Covers. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 9 Safety Locks. Hold the Platforms in place and consist of a latching mechanism and welded blocks on each Lift Platform assembly. The SP-7XE/F has eight Safety Lock positions, which allow you to select the right Platform height for your needs.
  • Page 10: Faqs

    Q: The SP-7XE/F is called a “Full-Rise” Lift, what does that mean? A: It means that the SP-7XE/F can raise a Vehicle almost six feet off the ground, which is higher than most other Scissor Lifts. Additionally, the SP-7XE/F has eight Safety Lock positions, which means you can lock the Lift at the height most convenient for what you are doing.
  • Page 11: Specifications

    Specifications SP-7XE shown. The SP-7XE does not have Ramps or Hose Covers. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 12 Lifting time ~45 seconds Motor** 220 VAC, 50/60 Hz, 1 Ph * With the supplied Hydraulic Hoses. **Special voltages available upon request. Specifications subject to change without notice. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 13: Installation Checklist

    Installation Checklist Following are the steps needed to install a SP-7XE/F Lift. Perform them in the order shown. Important: If you are installing a SP-7XEF Flush-Mount Lift, consult a Concrete Specialist about creating the Concrete Cutouts well before starting the installation ☐...
  • Page 14: Installation

    Installation This section describes how to install your SP-7XE/F. Perform the steps in the order listed. ⚠ Use only the factory-supplied parts that came with your lift WARNING . If you use parts from a different source, you void your warranty and compromise the safety of everyone who installs or uses the Lift.
  • Page 15 • Console. The Console must be positioned near the Lift; the Hydraulic Hoses that are supplied with the SP-7XE models support up to 40 inches between the Lift and the Console. • Concrete specifications. Do not install the Lift on cracked or defective Concrete. Make sure the Concrete is at least 4.25 inches thick, 3,000 psi, and cured for at least 28 days (if newly...
  • Page 16 Second floor installs. Do not install the Lift on a second floor or elevated floor without first consulting the building architect and getting their permission. • Set up Chalk Line Guides. Create Chalk Line Guides to make sure the SP-7XE is set up correctly. Create a Floor Plan Make sure to plan out, in advance, where the Lift and Console are going to go: •...
  • Page 17 Clearances around and above the Lift For safety purposes, a reasonable amount of clear space around and above the Lift is required , as depicted below. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 18 28 days, and a surface slope not exceeding 3°. • New Concrete Slabs must have a minimum thickness of 4.25 in. SP-7XE (11 in. SP-7XEF ) . • New Concrete Slabs must be fully surrounded by and flush with the existing Concrete Floor.
  • Page 19 Prepare the Concrete Cutouts: SP-7XEF Only BendPak strongly recommends working with a Concrete Specialist to plan and create Important: the Concrete Cutouts for your Flush-Mount Lift. before It is important to understand the following creating the Concrete Cutouts for your Lift: before •...
  • Page 20 If you create your Concrete Cutouts and then change your mind about the Distance Between or find out you made a mistake with one of the dimensions, it is very difficult BendPak strongly recommends double checking your plans to fix.
  • Page 21 The following drawing shows the Alignment Chalk Lines to create for your Lift. To add Chalk Line Guides: 1. Decide where you want to locate the Lift. 2. Create an Alignment Chalk Line where you want one end of the SP-7XE. longer Make the Alignment Chalk Line than the Overall Width and the space between them.
  • Page 22 Lift the Platforms Off the Bases You need to raise the Platforms off the Bases in order to route and connect the Hydraulic and Air When you raise the SP-7XE, make sure to leave it engaged on a Safety Lock. Lines.
  • Page 23 Lift. The following drawing shows the locations of the Anchor Bolt locations in each SP-7XE/F Base. To anchor your SP-7XE Bases: 1.
  • Page 24 Anchor Bolts. Wrenching the Nut forces the wedge up, pushing out the Expansion Sleeve and pressing it tightly against the Concrete. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 25 If you choose to change the Hydraulic Hose lengths, 5% of each other . The SP-7XE/F Lift is a Hydraulically Balanced Lift. If the hose lengths vary by more than 5% there is a risk of the Platforms rising unevenly. Choose a certified Hydraulic Hose fabrication facility to assemble the replacement hoses.
  • Page 26 Nuts and Bolts. ⚠ CAUTION The Power Unit is heavy. BendPak recommends having one person hold the Power Unit in place while another person bolts it into place. Important: Do not connect the Power Unit to the power source at this point.
  • Page 27 Lift Base used for routing the Hydraulic and Air Lines. When you are ready to anchor the Console into place, return to this section and follow the instructions. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 28 The Anchor Bolts go into these holes. Important: BendPak recommends marking the holes with the Drill through the Console Base, then move the Base out of the way to finish drilling the holes to the 3 in. depth. 3. Using the holes in the Console Base as a guide, drill the holes 3/8 in. wide by 3 in. deep into the Concrete.
  • Page 29 If you choose to change the Hydraulic Hose lengths, be within 5% of each other . The SP-7XE/F Lift is a Hydraulically Balanced Lift. If the hose lengths vary by more than 5% there is a risk that the Platforms will rise unevenly.
  • Page 30 Hydraulic Hoses and Fittings on the Lift, making your new Lift inoperable and unusable. Your Lift is shipped with clean components; however, BendPak strongly recommends that you take secondary precautions and clean all Hydraulic Hoses and Fittings prior to making connections. It is better and less costly to take these extra steps now so that you do not need to take your Lift out of service later to fix issues that could have been prevented at the time of installation.
  • Page 31 If you put too much, the excess liquid will be pushed out when the Fitting is tightened; use a rag to wipe the excess. 3. Tighten the Fitting into the connector; do over tighten the Fitting. 4. Allow the 24 hour manufacturer-recommended curing time before pressurizing the system. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 32 Connect the Hydraulic Hoses The SP-7XE Lifts come with two Hydraulic Hoses , both of which go from one of the two Hydraulic Power Ports on the Power Unit to one of the Hydraulic Cylinders. The two Hydraulic Hoses are the same length, so it does not matter which Lift Frame they attach to.
  • Page 33 Finger tighten the connections. 7. Make sure both Hydraulic Hoses are correctly routed and do not have any kinks, then use appropriate tools to securely tighten the connections. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 34 The Ferrule goes around the Rod and under the Threads. The Nut goes onto the Threads. 6. Tighten the Nut. Remember that the Ferrule can only be used once; do not tighten the Nut until everything is ready. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 35 Connect the Air Line The SP-7XE Lifts use air pressure to move the Platforms off their Safety Locks, so that the Platforms can be lowered. NOTICE It is the owner’s responsibility to provide an air pressure supply (minimum 30 psi / 3 CFM, regulated to a maximum of 125 psi).
  • Page 36 6. On the underside of the Console Top, attach the male end of a Straight Pipe Fitting to the IN connector on the underside of the Pushbutton Air Valve, then connect the customer-supplied air pressure to the other end of the Straight Pipe Fitting. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 37 Hydraulic Hoses and Air Line, and then secure it to the Console Base and Frame Base using four more M6 Hex Head Bolts, M6 Washers, and M6 Nuts. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 38 6. Protect each circuit with a time-delay fuse or circuit breaker. For a 115 VAC, single phase circuit, use a 15 amp or greater fuse. For a 230 VAC, single phase circuit, use a 25 amp or greater fuse. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 39 Hydraulic Hoses will take up a considerable amount of fluid. If you have installed longer Hydraulic Hoses, then more than the specified typical amount will be required. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 40 High electrical current that exceeds the motor’s full load amps (FLA) rating may result in permanent Do not exceed the rated duty cycle of the motor. damage to the motor. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 41 If the Lift is shaking, moving erratically, or squeaking, repeat the procedure one more time. If you continue to have issues, refer to Troubleshooting for assistance. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 42 Ramp Extension from underneath using a M8 Hex Head Bolt. 3. Repeat the same steps for the other Ramp Extension on the other end of other Platform. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 43 Add the Drive-up Ramps: SP–7XE only The SP-7XE comes with four Drive-up Ramps: two per Frame. The SP-7XEF does not come with any Drive-up Ramps, as it is flush mount. You can attach the Drive-up Ramps in any configuration you want; they are all the same, so it does not matter where you put them.
  • Page 44: Operation

    Lift Operation Safety BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift. Before you raise or lower a Vehicle using your Lift, do the following: •...
  • Page 45 The Lifting it Right: A Safety Manual from the Automotive Lift Institute is also provided with your Lift and includes a wide variety of information about Lifts and how to use them safely. Typical Lifting Points: SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 46 Your lift comes with multiple Safety Lock positions; they serve two important functions: • Safety. Safety Locks hold the SP-7XE Platforms in place. Once your SP-7XE is engaged on the desired Safety Lock, the weight of the Vehicle holds the Platforms in place. If the power goes out, the Safety Lock holds the SP-7XE Platforms, and anything on them, in place.
  • Page 47 Additional Operation Safety Information Read and understand the following instructions before operating your SP-7XE Series Lift: • Never exceed the rated capacity of the Lift, 7,000 lbs. / 3,175 kg. Never • exceed the maximum load of 3,500 lbs. / 1,587 kg per each Platform.
  • Page 48 Do not lower a Vehicle all the way to the floor with the wheels removed. Failure WARNING to comply with these instructions will void the product warranty. BendPak will assume no liability for loss or damage of any kind, expressed or implied resulting from improper installation or use of this product. ⚠ WARNING Never raise a Vehicle with the center of Gravity shifted off the Platforms.
  • Page 49 If you miss the desired Safety Lock, press and hold Raise again and go somewhat further past the desired Safety Lock. Release Raise, then hold Lower again to lower the Platforms onto the desired Safety Lock. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 50 If one of the Safety Locks inadvertently engages on descent, the Lift and Vehicle may become unbalanced and can cause serious injury or death. 4. Carefully drive the Vehicle off the Platforms. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 51 Important: If you are going to be raising Vehicles with construction (compared to unibody construction), BendPak recommends purchasing 35 mm Frame Cradle Pads for safer lifting. These are available on the BendPak website in the Car Lift Accessories section. Make sure to order the 35 mm Pin Diameter option.
  • Page 52: Maintenance

    DANGER cannot from power and be re-energized until all maintenance is complete. BendPak strongly recommends using your Power Disconnect Switch during maintenance. To maintain your Lift: • Daily: Keep the Lift clean. Wipe up any oil spills, clean any dirt.
  • Page 53: Troubleshooting

    Vehicles with No Tires – Fully Lowered When the SP-7XE Series Lift is completely flat with a vehicle directly on the Platforms, there is no room to develop any mechanical upward force. The weight on the Lift must be reduced by at least half or raise the Vehicle off the Lift Platform or Lift Pads in some other manner.
  • Page 54 All electrical work must be performed by a licensed, certified Electrician in WARNING Damage accordance with all applicable local and national electrical codes. caused by improper electrical installation may void your warranty 5585442 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 55 All electrical work must be performed by a licensed, certified Electrician in accordance with all applicable local and national electrical codes. Damage caused by improper electrical installation may void your warranty 5585022 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 56: Labels

    Labels SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 57 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 58: Parts Diagrams

    Parts Diagrams SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 59 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 60 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 61 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 62 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 63 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 64 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 65 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 66: Maintenance Log

    Maintenance Log SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 67: Ali Store

    The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely: www.autolift.org/ali-store/. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B — June 2022...
  • Page 68 1645 Lemonwood Drive Santa Paula, CA 93060 USA © 2022 by BendPak Inc. All rights reserved. bendpak.com...

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