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BendPak SP-7XE Installation And Operation Manual

Full-rise scissor lift
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Installation and Operation Manual
Model
:
• SP-7XE
• SP-7XEF
Original Instructions in
the English Language.
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
IMPORTANT Safety Instructions, save these instructions! Read the entire contents of
this manual before using this product. Failure to follow the instructions and safety precautions in this
manual can result in severe injury or death. Make sure all other operators also read this manual. Keep
the manual near the product for future reference. By proceeding with installation and
operation, you agree that you fully understand the contents of this manual and
assume full responsibility for product use.
Full-Rise Scissor Lift
Manual P/N 5900010 — Manual Revision B3 — September 2023
⚠
Model SP-7XE shown above
DANGER
1645 Lemonwood Dr.
Santa Paula, CA, 93060 USA
Toll Free: (800) 253-2363
Telephone: (805) 933-9970
bendpak.com

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Summary of Contents for BendPak SP-7XE

  • Page 1 • SP-7XEF Model SP-7XE shown above Original Instructions in the English Language. Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ DANGER IMPORTANT Safety Instructions, save these instructions! Read the entire contents of this manual before using this product. Failure to follow the instructions and safety precautions in this manual can result in severe injury or death.
  • Page 2 Copyright . Copyright © 2023 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
  • Page 3 Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture: Model SP-7XE shown above.

  • Page 4: Table Of Contents

    Make sure to read and follow the instructions on the labels on the unit. This manual is mandatory reading for all users of SP-7XE/F Series Lifts, inc luding anyone who installs, operates, maintains, or repairs them. Always keep this manual on or near the equipment.

  • Page 5: Shipping Information

    6. Always unplug the equipment from the electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp the plug and pull to disconnect. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 6 Installation and Service for more information about safely installing, using, and servicing your Lift. 26. The SP-7XE and SP-7XEF are full-rise, frame-engaging, Scissor Lifts for servicing Vehicles. Use it only for its intended purpose. Improper use of this Lift could cause severe injury or death.
  • Page 7 Instead, take it out of service, then contact an authorized repair facility, your dealer, or BendPak at (877) 432-6627 or support@BendPak.com. 33. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.

  • Page 8: Components

    Components SP-7XE Model shown. SP-7EXF does not include Drive-up Ramps or Hose Covers. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 9 Safety Locks — Hold the Platforms in place and consist of a latching mechanism and welded blocks on each Lift Platform assembly. The SP-7XE/F has eight Safety Lock positions, which allow selection of the ideal Platform height for your use.

  • Page 10: Faqs

    Q: The SP-7XE/F is called a “Full-Rise” Lift, what does that mean? A: It means that the SP-7XE/F can raise a Vehicle almost six feet off the ground, which is higher than most other Scissor Lifts. Additionally, the SP-7XE/F incorporates eight Safety Lock positions, which means the Lift may be locked at the height most convenient for the work.

  • Page 11: Specifications

    Specifications SP-7XE shown. The SP-7XEF does not have Ramps or Hose Covers. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 12 220 VAC, 50/60 Hz, 1 Ph Operating Pressure at Max. Load 3,060 psi * With the supplied Hydraulic Hoses. **Special voltages available upon request. Specifications subject to change without notice. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...

  • Page 13: Installation Checklist

    Installation Checklist SP-7XE Following are the steps needed to install a SP-7XE Lift. Perform them in the order shown. ☐ 1. Review the installation Safety Rules. ☐ 2. Plan for Electrical Work. ☐ 3. Make sure you have the necessary Tools.
  • Page 14 21. Install a Power Disconnect Switch and Thermal Disconnect Switch (Electrician required). ☐ 22. Perform an Operational Test. ☐ 23. Add the Ramp Extensions. ☐ 25. Review the Final Checklist. ☐ 26. Leave the Manual for the owner/operator. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...

  • Page 15: Installation

    Installation This section describes how to install your SP-7XE/F. Perform the steps in the order listed. ⚠ WARNING Use only the factory-supplied parts that came with your lift. If you use parts from a different source, you void your warranty and compromise the safety of everyone who installs or uses the Lift.
  • Page 16 No overhead obstructions. The site must be free of overhead obstructions. • Operator. The operator at the Console must have a full, unobstructed view of the SP-7XE. • Console. The Console must be positioned near the Lift; the Hydraulic Hoses that are supplied with the SP-7XE models support up to 40 inches between the Lift and the Console.
  • Page 17 Set up Chalk Line Guides. Create Chalk Line Guides or tape lines to verify the Lift will function in your chosen location. BendPak strongly suggests a dry run using a vehicle to verify the Lift approach and exit will be safe and efficient in this location.
  • Page 18 Clearances around and above the Lift For safety purposes, a reasonable amount of clear space around and above the Lift is required, as depicted in the figure below. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 19 28 days, and a surface slope not exceeding 3°. • New Concrete Slabs must have a minimum thickness of 4.25 in. SP-7XE (11 in. SP-7XEF ) . • New Concrete Slabs must be fully surrounded by and flush with the existing Concrete Floor.
  • Page 20 Prepare the Concrete Cutouts: SP-7XEF Only BendPak strongly recommends working with a Concrete Specialist to plan and create Important: the Concrete Cutouts for your Flush-Mount Lift. It is important to understand the following before creating the Concrete Cutouts for your Lift: •...
  • Page 21 If you create your Concrete Cutouts and then change your mind about the Distance Between or find out you made a mistake with one of the dimensions, it is very difficult to fix. BendPak strongly recommends checking your plans several times before cutting and pouring your Concrete Cutouts.
  • Page 22 1. Decide where the Lift is to be located. 2. Refer to the figure above. Create an Alignment Chalk Line for one end of the SP-7XE. Make the Alignment Chalk Line longer than the Overall Width and the space between them.
  • Page 23 Platforms make sure to leave it engaged on a Safety Lock. NOTICE BendPak strongly recommends raising the Platforms to the Top Safety Lock, to provide enough room under the Platform to install the Anchor Bolts and make the Hydraulic and pneumatic connections.
  • Page 24 Lift. The figure below details the locations of the Anchor Bolt locations in each SP-7XE/F Base. SP-7XE/F Full-Rise Scissor Lift...
  • Page 25 ¾ inch diameter drill bit. Check the diameter of the drill bit before you begin! Note: BendPak recommends drilling a pilot hole first. If the final hole size is to be Ø.75 in. / Ø19 mm, drill a Ø.375 in. to Ø.5 in. (Ø9.5 mm Ø12.7 mm) pilot hole first.
  • Page 26 The Lift Platforms must be parallel and square to each other before leveling and shimming can be effective. 4. SP-7XE only: Verify the Frame Assemblies are still within the chalk lines and parallel to each other by measuring the A and B dimensions from the chalk lines procedure. Drilling may have moved the bases.
  • Page 27 Use slotted Shims around each Anchor Bolt location to help prevent the concrete from cracking near the Anchor Bolts. Refer to the figures on the right. Level both Lift platforms. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 28 4. Once the Ramp Assemblies are level front to back, level each Lift Platform laterally across the inside and outside of the Ramp Assemblies. 5. Then verify the level condition across the platforms and correct with shims as required. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 29 Quikrete® Fast Set® non-shrink grout is one such option. Allow the material to cure to the manufacturer’s specifications before applying weight to the Lift. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 30 If the Hydraulic Hose lengths are changed, the new hose lengths must be within 5% of each other . The SP-7XE/F Lift is a Hydraulically Balanced Lift. If the hose lengths vary by more than 5% there is a risk of the Platforms rising unevenly.
  • Page 31 Nuts and Bolts. ⚠ CAUTION The Power Unit is heavy. BendPak recommends having one person hold the Power Unit in place while another person bolts it into place. Important: Do not connect the Power Unit to the power source at this point.
  • Page 32 Lift Base used for routing the Hydraulic and Air Lines. When you are ready to anchor the Console into place, return to this section and follow the instructions. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 33 The Anchor Bolts go into these holes. Important: BendPak recommends marking the holes with the Drill through the Console Base, then moving the Base out of the way to finish drilling the holes to the 3 in. depth. 3. Using the holes in the Console Base as a guide, drill the holes Ø3/8 in. diameter by 3 in. deep into the Concrete.
  • Page 34 If you choose to change the Hydraulic Hose lengths, the two hose lengths must be within 5% of each other . The SP-7XE/F Lift is a Hydraulically Balanced Lift. If the hose lengths vary by more than 5% there is a risk that the Platforms will rise unevenly.
  • Page 35 Hydraulic Hoses and Fittings on the Lift, making your new Lift inoperable and unusable. The Lift is shipped with clean components; however, BendPak strongly recommends that you take secondary precautions and clean all Hydraulic Hoses and Fittings prior to making connections. It is better and less costly to take these extra steps now so that you do not need to take your Lift out of service later to fix issues that could have been prevented at the time of installation.
  • Page 36 If you put too much, the excess liquid will be pushed out when the Fitting is tightened; use a rag to wipe the excess. 3. Tighten the Fitting into the connector; do not over tighten the Fitting. 4. Allow the 24-hour manufacturer-recommended curing time before pressurizing the system. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 37 Connect the Hydraulic Hoses The SP-7XE Lifts come with two Hydraulic Hoses, both of which are routed from one of the two Hydraulic Power Ports on the Power Unit to one of the Hydraulic Cylinders. The two Hydraulic Hoses are the same length, so it does not matter which Lift Frame they attach to.
  • Page 38 Finger tighten the connections. 7. Make sure both Hydraulic Hoses are correctly routed and do not have any kinks, then use appropriate tools to securely tighten the connections. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 39 The Ferrule goes around the Rod and under the Threads. The Nut rotates onto the Threads. 6. Tighten the Nut. Remember that the Ferrule can only be used once; do not tighten the Nut until everything is ready. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 40 Connect the Air Line The SP-7XE Lifts use hydraulic pressure to move the platforms off the Safety Locks. Air Pressure is used to raise and lower the Safety Latch Weldments away from the Safety Lock Blocks freeing the Platform to be raised or lowered.
  • Page 41 CYL connector on the Pushbutton Air Valve, then connect the final Air Line tubing section to the compression end of the Elbow Compression Fitting you just installed. Use Thread Sealant on NPT Threads only. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 42 Hoses and Air Line, and then secure it to the Frame Bases using four M6 Hex Head Bolts, M6 Washers, and M6 Nuts. ⚠ CAUTION Use care to not crush or pierce the Hydraulic Hoses and Air Line underneath the Hose Covers. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 43 3. For the Control Buttons on the Console, the wiring is connected to the appropriate Button at the factory. Simply connect them mechanically to the Console Top. 4. The Electrician will install a Power Disconnect Switch. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 44 High electrical current that exceeds the motor’s full load amps (FLA) rating may result in permanent damage to the motor. Do not exceed the rated duty cycle of the motor. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 45 Use a small amount of White Lithium Grease or similar on each Lubrication Area before you use the Lift and monthly after putting the Lift into service. Refer to the figures below for the Lubrication areas. Drawing not to scale. Not all components shown. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 46 Hydraulic Hoses will take up a considerable amount of fluid. If you have installed longer Hydraulic Hoses, then more than the specified typical amount will be required. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 47 If the Lift is shaking, moving erratically, or squeaking, repeat the procedure one more time. If you continue to have issues, refer to Troubleshooting for assistance. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 48 Ramp Extension from underneath using a M8 Hex Head Bolt. 3. Repeat the same steps for the other Ramp Extension on the other end of other Platform. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 49 Add the Drive-up Ramps: SP–7XE only The SP-7XE includes four Drive-up Ramps: two per Frame. The SP-7XEF does not include Drive-up Ramps, as it is flush mount. You can attach the Drive-up Ramps in any configuration you want; they are all the same, so it does not matter where you put them.

  • Page 50: Operation

    Use care around the Lift. When the Lift is moving, keep everyone at least 30 feet away from it. Lift Operation Safety BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation for more information about safely installing, using, and servicing the and Service available from ALI Lift.
  • Page 51 Safety Manual from the Automotive Lift Institute is also available from ALI (pg. 75) and includes a wide variety of information about Lifts and how to use them safely Typical Lifting Points: SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 52 The Lift is supplied with multiple Safety Lock positions; they serve two important functions: • Safety. Safety Locks hold the SP-7XE/F Platforms in place. Once your Lift is engaged on the desired Safety Lock, the weight of the Vehicle holds the Platforms in place.
  • Page 53 Do not lower a Vehicle all the way to the floor with the wheels removed. Failure WARNING to comply with these instructions will void the product warranty. BendPak will assume no liability for loss or damage of any kind, expressed or implied resulting from improper installation or use of this product. SP-7XE/F Full-Rise Scissor Lift...
  • Page 54 8. When the Platforms are just past the desired height, release the Raise button. 9. Press the Lower button briefly to move the Platforms back down, which engages them on the most recently passed Safety Lock. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 55 If one of the Safety Locks inadvertently engages on descent, the Lift and Vehicle may become unbalanced and can cause severe injury or death. 4. Carefully drive the Vehicle off the Platforms. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 56 Lift Arm Kit. When raising Vehicles with body-on-frame construction (compared to unibody Important: construction), BendPak recommends purchasing 35 mm Frame Cradle Pads for safer lifting. These are available on the BendPak website in the Car Lift Accessories section.
  • Page 57 Optional Extended Drive-Up Ramp Kit Extended Drive-Up Ramps (5210306) are available for the SP-7XE. The extended Ramps are 12.87 in. / 327 mm longer and a drop-in replacement for the standard ramps delivered with the SP-7XE. The Extended Drive-Up Ramp Kit includes four Ramps.

  • Page 58: Maintenance

    Do not operate your Lift if you find issues; instead, take the lift out of service, then contact your dealer, email support@bendpak.com, visit bendpak.com/support, or call (800) 253-2363, select option 7 then 4 Disposing of Used Hydraulic Fluid Used Hydraulic Fluid cannot be disposed of by dropping it into the trash or dumping into the street.
  • Page 59 SP-7XE and SP-7XEF Lift Disposal - End of Service Life Once your Lift has reached the end of its service life it must be disposed of properly. Metal recyclers will be able to advise on methods and costs to remove the Lift and will reuse the materials, diverting them from landfills.

  • Page 60: Troubleshooting

    Vehicles with No Tires – Fully Lowered When the SP-7XE Series Lift is completely flat with a vehicle directly on the Platforms, there is no room to develop any mechanical upward force. The weight on the Lift must be reduced by at least half or raise the Vehicle off the Lift Platform or Lift Pads in some other manner.
  • Page 61 SP-7XE and SP-7XEF Lift Disposal - End of Service Life Once your Lift has reached the end of its service life it must be disposed of properly. Metal recyclers will be able to advise on methods and costs to remove the Lift and will reuse the materials, diverting them from landfills.

  • Page 62: Wiring Diagram

    All electrical work must be performed by a licensed Electrician in accordance with WARNING all applicable local and national electrical codes. Damage caused by improper electrical installation may void your warranty. 5585442 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 63 All electrical work must be performed by a licensed Electrician in accordance with all applicable local and national electrical codes. Damage caused by improper electrical installation may void your warranty. 5585022 208-240VAC 1 Ph., 50/60Hz. 3HP SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...

  • Page 64: Labels

    Labels SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 65 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...

  • Page 66: Parts Diagram

    Parts Diagrams SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 67 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 68 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 69 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 70 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 71 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 72 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 73 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 74 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 75 SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...

  • Page 76: Ali Store

    The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely: www.autolift.org/ali-store/. SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...

  • Page 77: Maintenance Log

    Maintenance Log SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 78 Maintenance Log SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 79 Maintenance Log SP-7XE/F Full-Rise Scissor Lift P/N 5900010 — Rev. B3 — September 2023...
  • Page 80 1645 Lemonwood Drive Santa Paula, CA 93060 USA bendpak.com ©2023 by BendPak Inc. All rights reserved.

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