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Table Of Contents - Polaris RZR XP TURBO S 2019 Owner's Manual For Maintenance And Safety

Table Of Contents

Table of Contents

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Table of Contents

Safety Symbols And Signal Words6

Table Of Contents7

Vehicle Identification Numbers10

Safety Training11

Safe Riding Gear12

Eye Protection12

Rider Comfort13

Safety Labels And Locations14

Proper Use Warning14

Riders Warning14

Drive Responsibly Warning15

Drive Responsibly15

Seat Belt Warning15

Load / Passenger / Tire Pressure Warning16

Fuel Transport Warning17

Belt Debris Warning17

Air Box Caution17

International Warning Labels19

General Alert19

Clutch Cover Alert19

Fuel / Load / Passenger / Tire Pressure Alerts20

Safety Warnings21

Operating Without Instruction21

Operator Restrictions / Age Restrictions21

Using Alcohol Or Drugs22

Failure To Inspect Before Operating22

Protective Apparel23

Carrying Multiple Passengers (Rzr 2-Seat)23

Carrying Multiple Passengers (Rzr 4-Seat)24

Operating With A Load On The Vehicle24

Passengers In The Cargo Box25

Operating On Pavement25

Operating On Public Roads25

Operating At Excessive Speeds25

Turning Improperly26

Jumps And Stunts26

Improper Hill Climbing26

Descending Hills Improperly26

Stalling While Climbing A Hill27

Operating In Unfamiliar Terrain27

Operating Improperly In Reverse27

Improper Tire Maintenance27

Skidding Or Sliding28

Operating Over Obstacles28

Operating Through Water28

Operating On Frozen Bodies Of Water29

Operating A Damaged Vehicle29

Improper Cargo Loading30

Exposure To Exhaust30

Hot Exhaust Systems31

Unauthorized Use Of The Vehicle31

Equipment Modifications31

Features And Controls33

Component Locations33

Steering Wheel33

Ignition Switch34

Headlight Switch35

All Wheel Drive (Awd) Switch35

Auxiliary Outlets35

Electronic Power Steering (Eps)36

Suspension Mode Switch37

Seat Adjustments38

Passenger Hand Hold39

Fuel Recommendations41

Static 4-Point Seat Belt43

Seat Belt Inspection43

Service Access Panels44

Engine Access Panel44

Cargo Box Access Panel44

Gear Selector45

Brake And Throttle Pedals46

Using Low Range46

Throttle Pedal46

Rollover Protective Structure (Rops)47

All Wheel Drive (Awd) System49

Instrument Cluster50

Mode And Toggle Buttons51

Indicator Lamps52

Rider Information Center53

Mode Information Displays54

Accessing Menus And Options55

Gauge Settings Menu55

Backlight Color55

Backlight Brightness56

Display Units (Standard/Metric)57

Programmable Service Interval58

Engine Error Codes59

Diagnostic Display Code Definitions60

Diagnostic Codes61

Engine And Drivetrain Break-In82

Brake System Break-In82

Pvt Break-In (Clutches / Belt)82

Standard Break-In82

Pre-Ride Inspection83

Safe Operation Practices85

Starting The Engine86

Stopping The Engine86

Parking The Vehicle87

Know Your Riding Area / Tread Lightly87

New Operator Driving Procedures88

Trail Etiquette89

Driving With Passengers90

Driving On Slippery Surfaces91

Driving Uphill92

Driving On A Sidehill (Sidehilling)93

Driving Downhill94

Driving Through Water95

Driving Over Obstacles96

Driving In Reverse97

Parking On An Incline98

Hauling Cargo99

Towing A Rzr102

Winch Safety Precautions103

Winch Operation105

Winch Cable Care110

Shock Loading111

Winch Maintenance And Service Safety112

Emission Control Systems113

Noise Emission Control System113

Operation On Public Lands In The U.s.a.113

Crankcase Emission Control System113

Periodic Maintenance Chart115

Severe Use Definition115

Maintenance Chart Tables116

25 Hour / 250 Mile (400 Km) Service116

50 Hour / 500 Mile (800 Km) Service117

75 Hour / 750 Mile (1200 Km)Service118

100 Hour / 1000 Mile (1600 Km) Service119

125 Hour / 1250 Mile (2000 Km) Service121

150 Hour / 1500 Mile (2400 Km) Service122

175 Hour / 1750 Mile (2800 Km) Service123

200 Hour / 2000 Mile (3200 Km) Service124

225 Hour / 2250 Mile (3600 Km) Service126

250 Hour / 2500 Mile (4000 Km) Service127

275 Hour / 2750 Mile (4400 Km) Service128

300 Hour / 3000 Mile (4800 Km) Service129

325 Hour / 3250 Mile (5200 Km) Service131

350 Hour / 3500 Mile (5600 Km) Service132

375 Hour / 3750 Mile (6000 Km) Service133

400 Hour / 4000 Mile (6400 Km) Service134

425 Hour / 4250 Mile (6800 Km) Service136

450 Hour / 4500 Mile (7200 Km) Service137

475 Hour / 4750 Mile (7600 Km) Service138

500 Hour / 5000 Mile (8000 Km) Service139

Lubrication Recommendations141

Middle Prop Shaft Grease Fitting142

Rear Stabilizer Bar Bushings (One On Each Side Of Vehicle)142

Oil Recommendations143

Ambient Temperature Range143

Oil And Filter Change145

Transmission (Main Gearcase)148

Demand Drive Unit (Front Gearcase)150

Fill Plug Location150

Drain Plug Location150

Demand Drive Fluid Check151

Demand Drive Fluid Change151

Gearcase Specification Chart152

Spark Plug Gap / Torque153

Spark Plug Removal And Replacement153

Spark Plug Condition154

Wet Fouled Plug154

Fuse / Relay Center155

Cooling System157

Adding Or Changing Coolant157

Radiators And Cooling Fan157

Radiator Coolant Level / Changing Coolant158

Pressure Tank Coolant Level159

Polaris Variable Transmission (Pvt) System160

Belt Replacement / Debris Removal161

Filter Systems164

Intake Pre-Filters164

Spark Arrester166

Brake Inspection169

Suspension System171

Shock Adjustment Recommendations171

Front / Rear Spring Preload Adjustment172

Dynamix Shocks172

Factory Default Preload Settings173

Front / Rear Shock Compression Adjustment174

Tire Tread Depth175

Tire Rotation176

Axle And Wheel Nut Torque Specifications176

Wheel Removal176

Wheel Installation177

Taillight / Brake Light Replacement178

Headlight Replacement178

Headlight Beam Adjustment179

Vehicle Immersion180

Steering Wheel Inspection180

Battery Removal181

Battery Installation181

Battery Storage182

Battery Charging182

Cleaning And Storage184

Washing The Vehicle184

Polishing The Vehicle185

Washing Tips185

Polishing Tips185

Storage Tips186

Clean The Exterior186

Stabilize The Fuel186

Fluid Levels186

Fog The Engine187

Storage Area / Covers188

Removal From Storage188

Transporting The Vehicle188

Rear Tie-Down190

Front Tow Loop Tie-Down190

Specifications191

Output Gear Ratios193

Polaris Products195

Engine Lubricant195

Additives / Miscellaneous196

Troubleshooting197

Drive Belt Wear / Burn197

Engine Doesn't Turn over199

Engine Turns Over, Fails To Start199

Engine Backfires200

Engine Pings Or Knocks200

Engine Runs Irregularly, Stalls Or Misfires201

Possible Lean Fuel Cause201

Engine Stops Or Loses Power202

Maintenance Log215

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