Related Manuals for UEi K9206
Summary of Contents for UEi K9206
- Page 1 K9206 Quintox Flue Gas Analyzer INSTRUCTION MANUAL ENGLISH 1-800-547-5740 • Fax: (503) 643-6322 www.ueitest.com • Email: info@ueitest.com...
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Page 2: Table Of Contents
Electrochemical sensors ....................6 Other options ........................6 Probe options ........................6 Spare parts list ....................... 6 K9206 WITH KANE LIVE PC SOFTWARE ................7 ANALYZER LAYOUT AND FEATURES .................. 8 Handset features ......................8 Analyzer layout ....................... 9 Analyzer layout with KMDM220 gas conditioning Module fitted ........................ - Page 3 TABLE OF CONTENTS CO ALARM ..........................22 CO alarm set ......................... 22 CO alarm level ......................22 SCREEN ........................... 22 Contrast ........................22 Back light timer ......................22 Mode ..........................22 Lines ..........................23 REPORTS: CONFIGURES REPORTS ..................23 View reports ......................... 24 Delete all reports ......................
- Page 4 TABLE OF CONTENTS BATTERY DISPOSAL ......................35 ANNUAL RECERTIFICATION ....................35 RETURNING YOUR ANALYZER ................... 35 Packing your analyzer ....................36 Sending your analyzer ....................36 When we receive your analyzer .................. 36 PRODUCT SPECIFICATION ....................37 Unit ..........................37 Optional IR module .......................
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Page 5: K9206 Overview
K9206 OVERVIEW The K9206 is broadly based on the KM9106 and while retaining many of its core features has been significantly enhanced. The most visible difference is the large graphical display on the handset. Up to 15 lines of text/data can be displayed. The handset links to the main analyzer unit using Bluetooth or the normal cable. -
Page 6: Options
OPTIONS: ELECTROCHEMICAL SENSORS : (UP TO 5 SENSORS) CHOOSE FROM: • KCO1/Q carbon monoxide (H2 compensated) • KNO1L/Q Nitric oxide (low range) • KNO1H/Q Nitric oxide (high Range) • KNO2/Q Nitrogen dioxide • KSO2L/Q Sulphur dioxide (low range) • KSO2H/Q Sulphur dioxide (high range) •... -
Page 7: K9206 With Kanelive Pc Software
• Once this has been selected, go to the PC and select MY BLUETOOTH PLACES. • Click ADD A BLUETOOTH DEVICE. • All Bluetooth devices within range will be displayed in icon form. The K9206 handset will be displayed as: K9206HS •... -
Page 8: Analyzer Layout And Features
ANALYZER LAYOUT AND FEATURES HANDSET FEATURES PROTECTIVE COVER REMOTE LEAD SOCKET (8 PIN DIN) INFRARED LED GRAPHICAL DISPLAY PUMP ON/OFF KEY PRINT KEY BATTERY COMPARTMENT (BACK) ENTER KEY MENU KEY STORE KEY ON/OFF KEY SCROLL UP KEY SCROLL DOWN KEY SERIAL USB CONNECTION... -
Page 9: Analyzer Layout
ANALYZER LAYOUT AND FEATURES ANALYZER LAYOUT CONNECTION LEAD OXYGEN SENSOR FOR OXYGEN SENSOR FILTER BRIDGE OR SULPHUR FILTER CONNECTION LEAD FOR OXYGEN SENSOR PARTICLE FILTER PRESSURE / DRAFT PORTS BATTERY ENCLOSURE PRINTER UNIT HANDSET (STORED IN POCKET) WATERTRAP LOCATED ON SIDE OF INSTRUMENT INSTRUMENT CASE ACCESSORY STORAGE SPACE... -
Page 10: Analyzer Layout With Kmdm220 Gas Conditioning Module Fitted
ANALYZER LAYOUT WITH KMDM220 GAS CONDITIONING MODULE FITTED PRINTER UNIT PARTICLE FILTER HEATED LINE CONNECTION OXYGEN SENSOR GAS DRYER ASSEMBLY INSTRUMENT CASE DUAL PRESSURE PORTS WATERTRAP CONNECTION FLUE SOCKET INLET SOCKET OXYGEN SENSOR AUX CONNECTOR CONNECTOR (25 PIN ‘D’) BATTERY ENCLOSURE WATER TRAP... -
Page 11: Typical Probe Configuration (Kmcsp6)
TYPICAL PROBE CONFIGURATION (KMCP6) THERMOCOUPLE CONNECTION (FLUE) SOCKET FOR OPTIONAL AIR INLET TEMPERATURE PROBE DEPTH STOP CONE WATERTRAP LOCATED ON SPIGOT IN CASE PROBE GAS CONNECTION TO WATERTRAP PROBE HANDLE... -
Page 12: Analyzer Connections
ANALYZER CONNECTIONS AUX CONNECTOR (25 PIN ‘D’) ANALYSER ‘ON’ SWITCH INLET TEMPERATURE SOCKET REMOTE HANDSET CONNECTION (8 PIN DIN) FLUE TEMPERATURE SOCKET RED POWER LED OXYGEN SENSOR CHARGER INPUT SOCKET CONNECTOR BATTERY ENCLOSURE WATER TRAP PRESSURE PRESSURE PRINTER UNIT DUAL PRESSURE PORTS HANDSET REMOTE CONNECTION (8 PIN DIN) -
Page 13: Menu: All The Options
BEFORE TAKING READINGS You need to establish the current set up of the analyzer and then you can customize to suit your testing needs. Press the MENU key and then select STATUS as described below. MENU: ALL THE OPTIONS • Press the MENU key. The >... -
Page 14: Status: Establishing The Analyzer's Set-Up
STATUS: ESTABLISHING THE ANALYZER’S SET-UP Press MENU and then select STATUS by pressing ENTER. This screen lists : • the software version in the handset • the handset serial number • the analyzer unit software version number • the analyzer unit serial number •... - Page 15 Press DOWN to move to the next screen. • Press DOWN to move to the next screen. • Press DOWN to move back to the first screen. • Press PRINT to print this status on the analyzer’s printer. • Press MENU to EXIT.
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Page 16: Setup: Configuring The Analyzer's Setup
SETUP: CONFIGURING THE ANALYZER’S SETUP LANGUAGE: • Align cursor using UP or DOWN keys, then press ENTER. • Use UP or DOWN keys to scroll through the selection. • Press ENTER to select. -
Page 17: Main Purge
MAIN PURGE: • AUTO PURGE: Set YES or NO • AUTO PURGE DURATION TIME: Set fresh air purge duration to between 2 and 30 minutes. • MAIN PURGE INTERVAL TIME : Set the interval between fresh air purges to between 10 and 120 minutes. -
Page 18: Auto Set Time
AUTO SET TIME: This function is locked if reports have been stored. To allow the function to operate, delete the reports. This allows the time to be set automatically from the GPS signals. Select NO to maintain manual setting. Use UP or DOWN keys to scroll through the selection. Press ENTER to select, SET TIME: This function is locked off if “AUTO SET TIME”... -
Page 19: Set Date
SET DATE: This function can only be set manually, not by GPS. If this function is locked, delete the reports. If manual setting is enabled use UP or DOWN keys to change values. Press ENTER to select. HEATER STATUS: Switch off heaters or operate automatically. Use UP or DOWN keys to scroll through the selection. -
Page 20: Analyzer Units: Configures All The Data Sources And Settings
ANALYZER UNITS: CONFIGURES ALL THE DATA SOURCES AND SETTINGS FUEL ORIGIN: • Select from a list of country specific fuel tables. • Use UP or DOWN keys to scroll through the selection. Press ENTER to select, FUEL TYPE: • Select from the list of fuel types associated with the chosen origin. The K values for the selected fuel are also shown. -
Page 21: Pressure
PRESSURE: • Allows the selection of pressure units. • Select from: mbar, In H2O, mm H2O, hPa, psi. • Use UP or DOWN keys to scroll through the selection. Press ENTER to select. SET PERCENTAGE REFERENCE O2: • Can be set between 0% (equivalent to OFF) and 10%. •... -
Page 22: Co Alarm
CO ALARM SET: • Switch the alarm ON or OFF. • Use UP or DOWN keys to scroll through the selection. Press ENTER to select. CO ALARM LEVEL: • Allows a specific CO level in ppm to be set as the alarm trigger point. •... -
Page 23: Lines
LINES: • This feature allows users to customize the screen display to suit their own requirements. • Use UP or DOWN keys to change the selection. Press ENTER to select and move to the next digit. • So for Lines 1-6, the screen shows: •... -
Page 24: View Reports
VIEW REPORTS: • This selection displays a ‘main screen’ with a LOG number near the top left hand of the display. • This number can be changed using UP or DOWN and the display automatically changes. DELETE ALL REPORTS: • All reports can be deleted. A confirmation YES is required. •... -
Page 25: Form Feed
FORM FEED: • Allows remote paper feeding on printers. RECERTIFICATION: • CODE: For use by authorized service agents. • CAL DATE = number of days before annual recertification is due. MANUAL AIR ZERO: • Select this and press ENTER to initiate a fresh air purge and sensor zeroing MANUAL PRESSURE ZERO: •... -
Page 26: Normal Start Up Sequence
NORMAL START UP SEQUENCE EVERY TIME YOU USE THE ANALYZER BEFORE SWITCH-ON CHECK THAT: • the oxygen sensor is connected • the particle filter is not dirty • the sulphur filter is fitted for heavy oil or coal • the water trap and probe line are empty of water •... -
Page 27: Main Measurement Screen
If there is no Bluetooth communication between the handset and the main unit the following will appear on the screen. • Press ENTER to continue and follow the instructions. • Once Bluetooth communication is established the main measurement screen will appear. MAIN MEASUREMENT SCREEN IN SMALL FONT MODE... -
Page 28: In Large Font Mode
• TOP LINE: shows status messages • GASES: O2 and CO2 are shown in % other gases shown in ppm or other user selected units CO can be shown in % if optional IR bench is fitted • TEMPERATURES: displayed in C or F. N\F = not fitted ---- occurs for calculations when N\F applies ---- occurs when a calculation cannot be made due to an out of range value (Eg zero) •... -
Page 30: Sampling The Flue Gas
SAMPLING THE FLUE GAS Once the automatic calibration procedure has been completed and the specific fuel has been selected the probe can be inserted into the desired sampling point. It is recommended that the sampling point be located at least two flue diameters downstream of any bend and that the probe tip is in the center of the flue (this is normally the point of the hottest temperature). -
Page 31: Kmdm220 Gas Conditioning Module
KMDM220 GAS CONDITIONING MODULE This module is fitted in the front compartment of a standard K9206 carry case and comprises a Peltier fan cooled chiller assembly, a peristaltic pump to automatically remove condensate, the control electronics and a power supply module. The module is supported on an aluminum alloy chassis. -
Page 32: Maintenance
MAINTENANCE EMPTYING AND CLEANING THE IN-LINE WATER TRAP The water trap should be checked and emptied on a regular basis. Water vapor will condense in the probe line, which may cause the water trap to fill beyond the maximum level mark. If this occurs water could be drawn into the analyzer causing damage. -
Page 33: Charging The Battery
CHARGING THE BATTERY It is important that the battery is charged on a regular basis. The instrument constantly powers the inter- nal sensors and may discharge the battery if left unattended for serveral months. Connect the charger supplied with the instrument to the correct mains supply. Note: The correct charger type may be required for your local voltage i.e. -
Page 34: Problem Solving
Fit a new ribbon guiding the paper roll between the exposed ribbon and cartridge body. PROBLEM SOLVING The following is a list of problems that may occur on the instrument through its operating life. If the cause of the fault is not easy to identify then we advise you to contact the Kane International Service Department or an International Distributor for expert advice. -
Page 35: How To Get Expert Help
In the USA, UEi Test Instruments has recertification facilities at Beaverton, OR and Indianapolis, IN. RETURNING YOUR ANALYZER TO UEi When returning your K9206, contact customer service at 800-547-5740 or fill out our service request form at www.ueitest.com. Please always ensure that you enclose: •... -
Page 36: Packing Your Analyzer
SENDING YOUR ANALYZER Once the analyzer has been securely packed then your package is ready for shipment back to UEi Test Instruments. If you do not have an account with a courier company you can take your package to your local Post Office. -
Page 37: Product Specification
PRODUCT SPECIFICATION UNIT Temp Measurement Resolution Accuracy Range Flue Temperature 0.1° (C/F) 1.0°C ± 0.3% of reading 0 - 1100°C 32 - 2140°F * Use high temperature probe for gases >600°C/1112°F Inlet Temperature 0.1° (C/F) 1.0°C ± 0.3% of reading 0 - 600°C 0 - 999°F Gas Measurement... -
Page 38: Optional Ir Module
Warm up time: 3 minutes Operating temperature range: 5 to 50 deg. C. Operating humidity: 10-80% non condensing Power: Supplied by K9206 Conversion Factors from a Propane Calibration Propane multiply by 1 Methane multiply by 0.1 Hexane multiply by 2... -
Page 39: Battery Charger
BATTERY CHARGER Input: 100V-240V AC 60 watts Output: 15V DC @ 4 amps PUMP Flow rate: 2 Liters/Minute nominal 500 mbar static suction INTEGRAL PRINTER • 16 character dot matrix. • Plain paper AMBIENT OPERATING RANGE • -10°C to + 55°C •... -
Page 40: Appendices
APPENDICES A – PARAMETER MEANINGS The parameters and their meanings are detailed as follows : - • DATE : Analyzer date. • TIME : Analyzer time. • MAIN BATTERY/ Displays the battery level from 0-100%. The analyzer will flash HEATER BATTERY: RECHARGE BATTERY at less than 10 % of charge. - Page 41 • FLUE : Temperature measured by flue gas probe in Centigrade or Fahrenheit. Will show ambient temperature after fresh air calibration and N\F if probe disconnected. • INLET : Temperature measured by the optional inlet air probe or stored using the Flue probe.
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Page 42: Nox Calculations
B. NOx CALCULATIONS ONLY AN NO SENSOR FITTED • WORKING IN PPM: NOx REFERENCED TO NO The user can select the assumed NO2 percentage and the O2 normalized level then: NOx in ppm = NO in ppm multiplied by (1 + assumed NO2 percentage) in this setup NOx can only be displayed as NOx = NO then normalizing: NO in ppmn = NO in ppm multiplied by (21 minus the O2 norm setting) and then divided by (21 minus the actual O2 reading) -
Page 43: Both No And No2 Sensors Fitted
BOTH NO AND NO2 SENSORS FITTED • WORKING IN PPM: NOx = NO + NO2 normalizing readings ppmn = initial reading in ppm multiplied by (21 minus the O2 norm setting) and then divided by (21 minus the actual O2 reading) •... -
Page 44: High Co Purge Operation
HIGH CO PURGE OPERATION If there is a requirement to measure CO to concentrations above 10,000ppm then a High Purge module should be fitted (this comprises both a purge pump and a solenoid) in addition to the IR triple gas bench. When the electrochemical sensor’s reading passes 9800ppm the solenoid operates and the high purge pump switches on and pumps fresh air across the electrochemical CO sensor. - Page 45 EFFICIENCY CALCULATION: • KNOWN DATA Fuel: Qgr = Gross Calorific Value (kJ/kg) Qnet = Net Calorific Value (kJ/kg) K1 = Constant based on Gross or Net Calorific Value: K1g = ( 255 x %carbon in fuel )/Qgr K1n = ( 255 x %carbon in fuel )/Qnet K2 = % max theoretical CO2 (dry basis) K3 = % Wet Loss •...
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Page 46: Calculation Of Fuel Data
OXYGEN REFERENCE CO(n) = CO x (20.9 - O2r) (20.9 - O2m) D. CALCULATION OF FUEL DATA For any fuel not specified by Kane International the net calorific value, gross calorific value and composi- tion should be obtained from the fuel supplier. The following fuel data has been calculated with reference to the efficiency calculation. -
Page 47: Electromagnetic Compatibility (Ce) Statement
EN 61000-6-1 : 2007 and is certified to be compliant. Specification EC/EMC/KI/K9206 details the specific test configuration, performance and conditions of use. SAFETY STANDARD This product complies with the EN61010 Safety Standard (Safety requirements for electrical equipment for measurement, control and laboratory use):... -
Page 48: Limited Warranty
Quintox Flue Gas Analyzer Limited Warranty The K9206 is warranted to be free from defects in materials and workmanship for a period of one year from the date of purchase. If within the warranty period your instrument should become inoperative from such defects, the unit will be repaired or replaced at UEi’s option.
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