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Summary of Contents for Mychef iSENSOR FSSB4 G2 Series
- Page 1 iSENSOR INSTALLATION, OPERATION AND MAINTENANCE MANUAL...
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Page 2: Table Of Contents
Index INTRODUCTION ........................3 TECHNICAL CHARACTERISTICS ....................3 Functional equipment ....................3 Constructive features ....................3 General tabletop model sizes ..................4 General floor standing model sizes ................5 GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS ........... 6 Operating personnel of the machine ................6 Personnel must be familiar with the safety regulations and instructions for use. - Page 3 10.2.1 Table top models ....................18 10.2.2 Fool standing models ..................22 10.3 Other maintenance operations ................... 23 10.4 Owner’s liability ......................23 SPECIFICATIONS....................... 24 11.1 General wiring diagram iSensor Tabletop SMALL, MEDIUM Y LARGE ......25 11.1.2 General wiring diagram iSensor Floor standing SMALL, MEDIUM Y LARGE ... 26 11.2 Pneumatic diagram .....................
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Page 4: Introduction
INTRODUCTION This document has been prepared and to provide reliable and helpful information for the use of the equipment. The manufacturer disclaims any implied or explicit liability for any errors or omissions it may contain. Before carrying out any intervention or use of the machine, it is recommended to read this manual carefully and completely. -
Page 5: General Tabletop Model Sizes
General tabletop model sizes iSensor tabletop models with inert gas: REFERENCE TTSB06G2 TTMB10G2 TTMB16G2 TTMB20G2 TTLB21G2 TTLB22G2 External dimensions (mm) 388x491x382 475x561x454 620x571x469 Internal dimensions (mm) 328x385x162 412x453x200 560x465x210 Pump capacity (m3/h) Machine cycle (S) Sealing bar length (mm) 455 x2 Approximate weight (kg) Voltage 230/1/50-60Hz... -
Page 6: General Floor Standing Model Sizes
General floor standing model size iSensor floor standing models with inert gas: REFERENCE FSSB2*G2 FSSB4*G2 FSMB4*G2 FSMB6*G2 FSLB6*G2 FSLB1*G2 External dimensions (mm) 853x537x1032 930x607x1046 1136x707x1050 Vacuum chamber dimensions (mm) 700x430x180 800X500X200 1000x600x200 Dimensions with packaging (mm) 925x665x1300 1002x735x1314 1208x835x1318 Pump capacity (m3/h) Machine cycle (S) 25-60 segundos *410 + 410 mm... -
Page 7: General Safety And Accident Prevention Regulations
GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS Operating personnel of the machine The use of the machine is reserved for trained personnel. Personnel must be familiar with the safety regulations and instructions for use. Electrical hazard Work on the power supply and access to live parts is permitted only by qualified personnel and at their own risk. -
Page 8: Control Panel
CONTROL PANEL MyChef iSensor packaging machines consist of an LCD display and a rotary encoder with a central button. Do not clean the screen surface of the packaging machine with liquids containing alcohol, solvents, acids or detergents that may damage the screen surface and affect its visualization. -
Page 9: Calibration
Self Calibration system SCS The iSensor tabletop and floor-standing packers have a fully automatic calibration system, Self Calibration System (SCS), patented by myChef. As a result of this automatic recalibration algorithm of the vacuum percentage, we have the following advantages: ... -
Page 10: Operation
OPERATION Powering and switching on the machine When the machine is turned on, a start-up process takes place where all internal values are initialized and safety and control checks are carried out to ensure optimum control of the packaging. This will be displayed on the screen with all segments flashing simultaneously for a few seconds. -
Page 11: Inert Gas Injection
This option is available with all myChef iSensor vacuum packers’ machines The following is a description of the precautions to be taken into account when carrying out vacuum packaging in a protective atmosphere: ... -
Page 12: Manual Mode
Figure 4. Automatic mode. MyChef patented iVAC control algorithm automatically detects and completes the vacuum process depending on the type of food and its conditions. It is particularly suitable for the packaging of porous foods and liquids as it prevents them from boiling and overflowing out of the bag. - Page 13 Figure 6. Parameters that the user can modify All parameters are described below in configuration order: Vacuum percentage: This parameter sets a vacuum value per cent, once this value is reached the pump will switch off and jump to the next state. Once the value "Int" has been selected, the vacuum percentage control is delegated to the iVAC algorithm explained in the automatic mode.
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Page 14: Autoclean
The icon that identifies it is the "AIR" icon and selecting each type of recovery is done using the icons below it: "FAST","SOFT" and "STOP". Repeat multiple vacuum cycles: It is possible to program series of repetitions of the same vacuum cycle, i. e. it allows the vacuum to be carried out and the atmospheric pressure in the packaging machine to be restored cyclically. - Page 15 (vacuum, extra vacuum, gas injection, sealing, progressive air inlet, repetitions) are illuminated continuously: The vacuum process (VACUUM) extracts the air from the chamber and the central display shows the percentage of vacuum achieved so far. The vacuum plus process (EXTRA VACUUM) keeps the vacuum pump running during the programmed seconds.
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Page 16: Errors
ERRORS The machine has algorithms that allow the detection of anomalous situations that can lead to a malfunction of the machine. These situations are reported to the user via an error screen as shown below: Figure 7. Errors display The table below shows the errors and possible solutions: Error Descripción Solución... -
Page 17: Maintenance
MAINTENANCE After any handling for cleaning, maintenance or repair, the equipment must be disconnected from the mains supply. If the power cord is damaged, it must be replaced by the manufacturer, its service department or similarly qualified personnel in order to avoid danger. Cleaning Clean the vacuum packer regularly and carefully. -
Page 18: Maintenance Schedule
MAINTENANCE SCHEDULE First 100 hours of operation Change oil in the vacuum pump Weekly or when the CLN message appears Performing an auto-cleaning program on the packaging machine Check oil level Check sealing bar condition Check seal gasket lid condition Semi-annually or every 500 hours of Change oil in the vacuum pump operation... -
Page 19: Changing The Pump Oil
10.2 Changing the pump oil Material required for oil change: Material: Synthetic food grade oil SAE 10 VSL32 (table-top models ") Synthetic oil SAE 30 VSL 100 (Floor standing models). Illustration 2. Oil replacement kit Tools: Allen screwdriver 3. Universal wrench. - Page 20 Rear part (Only loosen) Rear lateral part Illustration 3. Rear screws Step 2 Opening of the hinged system Like the hood of a car, lift the rear of the packer until it stops. Illustration 4. Hinged opening system...
- Page 21 Step 3 Open the cap to drain the pump Using a universal wrench remove the oil drain plug from the pump. Illustration 5. Remove the oil drain plug Place a container under the hole so that the oil drains into it and does not contaminate the floor of the packer.
- Page 22 Illustration 7. Remove the oil filler cap and refill with new oil. The oil level must be between the MIN and MAX limits indicated by the sight glass on the pump. Step 5 We close the filler oil cap With the help of the universal wrench we close the oil filler cap and proceed to reverse process to leave the machine operational.
- Page 23 10.2.2 Floor standing models Step 1: Unscrew the 6 screws at the rear with the Allen key 3. Position of the 6 screws Translated with www.DeepL.com/Translator Allen Illustration 8. Remove the 6 screws at the back Step 2 Remove the back cover and locate the pump. Drain stopper Illustration 9.
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Page 24: Other Maintenance Operations
Step 5 Close the oil filler cap With the help of the universal wrench we close the oil filler cap and proceed to reverse process to leave the machine operational. Step 6 We close the back of the packaging machine With the help of the Allen wrench we replace the rear cover and the oil change will be complete. -
Page 25: Specifications
SPECIFICATIONS The packaging machine has a type plate with the following specifications and references: Manufacturer: Distform, S.L. Carrer Tramontana, s/n 25123 Torrefarrera (Lleida) Model Serial number Electrical characteristics Year of manufacture DISTFORM, SL. (SPAIN) CIF: B-25262726 Año: 2010 Modelo: TTMB20G2 Nº... -
Page 26: General Wiring Diagram Isensor Tabletop Small, Medium Y Large
11.1 General wiring diagram iSensor tabletop SMALL, MEDIUM Y LARGE... - Page 27 11.1.2 General Standard wiring diagram iSensor floor standing SMALL, MEDIUM Y LARGE...
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Page 28: Pneumatic Diagram
11.2 Pneumatic diagram VACUUM PACKAGE CYLINDERS ATMOSPHERE IN GAS IN Gas models only...
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