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Nordson HORIZON 200 Product Manual

Nordson HORIZON 200 Product Manual

Powder coating system
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Horizon
200/400
Powder Coating System
Customer Product Manual
Part 106913−04
Issued 6/18
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson HORIZON 200

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 Notice Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be Original copyright date 1996. No part of this document may be...
  • Page 3 Change Record Change Record Revision Date Change 06/18 Added part numbers for Horizon 200 components. Part 106913−04 E 2018 Nordson Corporation...
  • Page 4 Change Record Part 106913−04 E 2018 Nordson Corporation...

  • Page 5: Table Of Contents

    Startup after Color Change ......3-15 Part 106913−04 E 2018 Nordson Corporation...
  • Page 6 Old-Style Bearing and Fan Shaft Adjustment ... 7-25 New-Style Bearing and Fan Shaft Adjustment ..7-26 Part 106913−04 E 2018 Nordson Corporation...
  • Page 7 ......8-24 Feed Hopper with Nordson NRPS-100 Rotary Sieve ..

  • Page 9: Safety

    Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property.

  • Page 10: Regulations And Approvals

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes.

  • Page 11: Grounding

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Grounding WARNING: Operating faulty electrostatic equipment is hazardous and can cause electrocution, fire, or explosion.

  • Page 12: Action In The Event Of A Malfunction

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 106913−04 E 2018 Nordson Corporation...

  • Page 13: Description

    Description Section 2 Description Introduction This manual covers Horizon 200 and 400 powder coating systems. It includes booth operation, maintenance, troubleshooting, repair procedures, and lists of serviceable parts. Other components of your system are covered in separate manuals. System Configuration This manual covers a basic, manually operated powder coating system.

  • Page 14: System Operation

    You can then use a standard feed hopper attached to the color module, or a portable feed hopper, to supply the new powder to the spray guns. Part 106913−04 E 2018 Nordson Corporation...
  • Page 15 8. Feed hopper 14. Pulse valves 3. Workpiece 9. Feed hoses 15. Fan damper 4. Vent hose 10. Color module 16. Exhaust fan 5. Accumulator 11. Transfer hoses 17. Final filters 6. Sieve 12. Transfer pumps Part 106913−04 E 2018 Nordson Corporation...

  • Page 16: System Equipment

    Accumulator Collects the reclaimed powder pumped from the color module by the transfer pumps. The accumulator provides multiple inlet connections for the transfer hoses. It is vented into the color module. Part 106913−04 E 2018 Nordson Corporation...

  • Page 17: System Controls

    Feed hopper Stores and fluidizes the powder supply for automatic and manual spray guns. Powder pumps Pump powder out of the feed hopper to the spray guns. Each spray gun requires a pump. Part 106913−04 E 2018 Nordson Corporation...
  • Page 18 9. Automatic spray guns 15. Sieve panel 10. Transfer pumps 16. Accumulator 4. Gun control units 11. Feed hopper level sensor 17. Flame detectors 5. Pneumatic panel 12. Feed hopper 6. Fan damper control Part 106913−04 E 2018 Nordson Corporation...

  • Page 19: Typical System Options

    Description Typical System Options Options include those described below. Contact your Nordson Corporation representative for further information on these and other options. Item numbers in Table 2-4 correspond to callouts in Figure 2-3. Table 2-4 Typical System Options Item Equipment...
  • Page 20 Description Typical System Options (contd) Figure 2-3 Typical System Options 1. Air dryer 3. Powder drum unloaders 4. Color change equipment 2. Gun movers Part 106913−04 E 2018 Nordson Corporation...

  • Page 21: System Electrical And Pneumatic Controls

    A typical, manually controlled system uses a motor starter panel similar to the one shown in Figure 2-4. Item numbers in Table 2-5 correspond to callouts in Figure 2-4. Your system’s electrical panel may be different. Part 106913−04 E 2018 Nordson Corporation...
  • Page 22 The sieve light indicates that the sieve is in place and running. transfer enable The non-reclaim enabled transfer light indicates that the indicator lights system can transfer powder without the sieve in place. Oscillator 1 and 2 Turn the oscillators on or off. pushbuttons/indicator lights Part 106913−04 E 2018 Nordson Corporation...
  • Page 23 19. Booth mover enable pushbutton 6. Pulse valve ON timer 14. Exhauster start 20. Oscillator 1 and 2 pushbutton/indicator light pushbuttons/indicator lights 7. Pulse valve OFF timer 8. Pulse valve LEDs Part 106913−04 E 2018 Nordson Corporation...

  • Page 24: System Pneumatic Panel

    Final filter pressure gauge (shows air pressure drop across the final filters in wc) NOTE: The gauge should read 1−2.5-in. wc The gauge reading increases as the filters clog. At 3.0-in. wc, the system automatically shuts down. Part 106913−04 E 2018 Nordson Corporation...

  • Page 25: Rotary Sieve Pneumatic Panel

    (contd) Figure 2-5 System Pneumatic Panel Rotary Sieve Pneumatic Panel See Figure 2-6. This pneumatic panel is used with Nordson NRPS-100 and AZO rotary sieves. Older Nordson rotary sieves did not have a pneumatic panel. Figure 2-6 Rotary Sieve Pneumatic Panel 1.

  • Page 27: Operation

    2. Set the transfer pump and pulse valve timers then close the electrical panel. Transfer pump delay timer (1): 60 seconds Pulse valve off timer (2): 90 seconds Pulse valve on timer (3): 0.07 seconds Part 106913−04 E 2018 Nordson Corporation...

  • Page 28: Seal Checks

    NOTE: The limit switch (1) must be closed before the system will start. The switch position can be adjusted by loosening the mounting bracket screws and sliding the bracket forward or back. 2. Make sure the skirt seal (2) is correctly installed. Part 106913−04 E 2018 Nordson Corporation...

  • Page 29: Air Pressure And Air Flow Settings

    Sensor Calibration on page 3-6. 7. Set the feed-hopper fluidizing air pressure to 0.7−1 bar (10−15 psi). Adjust the pressure until you see the powder gently boiling. Allow 10−15 minutes for the powder to fluidize before spraying. Part 106913−04 E 2018 Nordson Corporation...
  • Page 30 Increase or decrease the fluidizing pressure as necessary. Figure 3-3 Pulse Air and Fan Damper Controls 1. Pulse valve regulator 3. Pressure gauge 5. Fan damper hand wheel 2. Gate valve 4. Slide gate Part 106913−04 E 2018 Nordson Corporation...

  • Page 31: Rotary Sieve Settings

    3. Set the conveyor interlock switch to NORM. Figure 3-4 Sieve Air Pressure Regulators and Flowmeters 1. Flow meters 3. Bearing air seal regulator 2. Vent-assist air regulator Part 106913−04 E 2018 Nordson Corporation...

  • Page 32: Fan Damper Adjustment

    4. Increase the hopper fluidizing air pressure to 0.7−1 bar (10−15 psi). The powder level should rise above the top of the mounting well as the powder fluidizes. Add powder to the hopper if it does not. Part 106913−04 E 2018 Nordson Corporation...
  • Page 33 3.175 mm (0.125 in.) N.O. (Vac) + (Vdc) N.C. (Vac) − (Vdc) Figure 3-5 Feed Hopper Level Sensor Calibration 1. Mounting well 4. Hopper wall 2. Sensor potentiometer 5. Bridge jumper 3. LED Part 106913−04 E 2018 Nordson Corporation...

  • Page 34: Vent-Assist Air Pressure Adjustment

    Adjust the fan damper (Horizon 400 only) as needed. Air flow through each opening must be maintained at 30 m/min (100 fpm), minimum. Part 106913−04 E 2018 Nordson Corporation...

  • Page 35: Shutdown

    8. Remove the skirt seal from the color module and base. 9. Release the clamping strap ratchets (1) on the sides of the color module. Disconnect the clamping straps from the base. Part 106913−04 E 2018 Nordson Corporation...

  • Page 36: New Color Installation

    9. Plug the sieve electrical cables into the junction box receptacles (10). 10. Insert the level sensor (6) into the mounting well until it bottoms out, then pull it back about 3 mm (0.125 in.) and tighten the retainer screws. Part 106913−04 E 2018 Nordson Corporation...
  • Page 37 Color Change: Reclaim-to-Reclaim (Horizon 400 Shown) 1. Clamping strap ratchets 5. Vent hose 8. Accumulator 2. Quick-disconnect plates 6. Level sensor 9. Handle 3. Transfer hoses 7. Feed hoses 10. Junction box 4. 10-tube connectors Part 106913−04 E 2018 Nordson Corporation...

  • Page 38: Color Change: Reclaim-To-Non-Reclaim

    Set the switch to OFF if you want to wait until you are done spraying before you pump the powder into the scrap drum. 6. Perform the Startup after Color Change procedure on page 3-15. Part 106913−04 E 2018 Nordson Corporation...
  • Page 39 Operation 3-13 Figure 3-7 New Color Module/Feed Hopper Assembly (Horizon 400 Shown) 1. Vent hose 3. Transfer hoses 4. Feed hoses 2. Scrap drum Part 106913−04 E 2018 Nordson Corporation...

  • Page 40: New Color Module With Portable Feed Hopper

    Set the switch to OFF if you want to wait until you are done spraying before you pump the powder into the scrap drum. 10. Perform the Startup after Color Change procedure on page 3-15. Part 106913−04 E 2018 Nordson Corporation...

  • Page 41: Startup After Color Change

    1. Turn on the system electrical power and compressed air supply. 2. Start the exhaust fan. 3. Fill the feed hopper full of powder. Adjust the hopper fluidizing-air regulator until the powder boils gently. Wait 5−10 minutes for the Part 106913−04 E 2018 Nordson Corporation...
  • Page 42 3.5 bar (50 psi) Pulse Valve Timers Delay (OFF) timer 90.0 sec Duration (ON) timer 0.07 sec Transfer Pump Timers Delay timer 60 sec Maximum Filter Pressure Cartridge filters 4−6-in. wc Final filters 1-in. wc Part 106913−04 E 2018 Nordson Corporation...

  • Page 43: New Cartridge Filter Seasoning

    8. Adjust the flow rate and atomizing air regulators on each gun control console to approximately 1.4 bar (20 psi). Raise or lower the air pressure until you obtain a light flow of powder from the feed hoses. Part 106913−04 E 2018 Nordson Corporation...

  • Page 44: Seasoning With A Manual Ams System

    Set the pulse air pressure to 2.75 bar (40 psi). The AMS system will automatically reduce the fan rpm to keep the air flow constant. Continue the powder flow and cartridge filter pulsing for approximately one hour. Part 106913−04 E 2018 Nordson Corporation...

  • Page 45: Seasoning Without A Fan Damper Or Ams System

    30−38 m/min (100−125 fpm) and remain steady. 14. Shut off the exhaust fan and install the final filters. 15. Check the face velocity. If it is below 30 m/min (100 fpm), contact your Nordson representative. Part 106913−04 E 2018 Nordson Corporation...
  • Page 46 New Cartridge Filter Seasoning Part 106913−04 E 2018 Nordson Corporation...

  • Page 47: Maintenance

    (do not use tack cloths). If you remove the color module, clean the floor inlet and surrounding area. 7. Turn off the exhaust fan. 8. Clean the operator’s platform and the floor around the booth. Part 106913−04 E 2018 Nordson Corporation...

  • Page 48: Daily Equipment Maintenance

    Open the sieve housing and clean the rotor and screen with a soft brush. Replace the screen if it is damaged. Check the bearing air pressure and flow rate. Check the vent-assist air pressure. Refer to your sieve manual for more information. Continued... Part 106913−04 E 2018 Nordson Corporation...
  • Page 49 Use a megohm meter to check resistances. You will get better transfer efficiency and workpiece coverage at 500 ohms or less. Clean the hangers regularly. Part 106913−04 E 2018 Nordson Corporation...

  • Page 50: Weekly Maintenance

    Disassemble the pumps and clean them according to the Powder Pumps and Feed Hoses instructions in their manuals. Replace any worn or damaged parts. Blow out the feed hoses with compressed air. Replace damaged or clogged hoses. Part 106913−04 E 2018 Nordson Corporation...

  • Page 51: Periodic Maintenance

    AZO sieves: Every three months, lubricate the lip seals with a Rotary Sieves white lithium grease as described in your AZO sieve manuals. Nordson sieves: Refer to your sieve manual for instructions. Lubricate the casters and flanged wheel bearings (roll/on-roll/off Wheels and Casters booths) with 2 shots of white lithium grease every six months.

  • Page 52: Maintenance Check List

    Fire detector sensors Gaskets Gun movers Powder levels Workpiece clearance** Workpiece grounding Every 4 hours. Clearance should be monitored continuously. Every Every Lubrication Three months Six Months AZO rotary-sieve lip seals Fan and motor bearings Part 106913−04 E 2018 Nordson Corporation...

  • Page 53: Troubleshooting

    Introduction These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with this information, contact your local Nordson representative for help. Problem Page Spray guns are surging or spitting; powder flow is...

  • Page 54: Troubleshooting Procedures

    Hose should be no longer than 7.6 m (25 ft) with a maximum 2.7-m (9-ft) vertical rise. Severe tribo-charging in powder Contact your Nordson Corporation feed hose representative for a suitable hose material. Contact your powder supplier.

  • Page 55: Powder Not Transferring From Color Module To Feed

    Increase the fluidizing pressure. If fluidized. Deep hole in powder the problem continues, go to the next around pickup tube cause. Powder damp or contaminated; Refer to problem 4. cannot be fluidized or pumped Continued... Part 106913−04 E 2018 Nordson Corporation...

  • Page 56: Powder Not Fluidizing, Or Clouds Of Powder Erupting

    The powder supply should be no more than 3 parts reclaim-to-1 part new powder. Uneven distribution of powder in Increase the fluidizing pressure. hopper Check the powder and the fluidizing plate for contamination as previously described. Continued... Part 106913−04 E 2018 Nordson Corporation...

  • Page 57: Final Filters Clogged; Powder In Fan Compartment

    Repair or replace as necessary. 3. Replace the solenoid valve if necessary. Powder level in color module too Pump out excess powder. high Valve wiring failure or pulse valve Replace the valves. spring failure Continued... Part 106913−04 E 2018 Nordson Corporation...

  • Page 58: System Shuts Down Or Will Not Start

    Hopper or accumulator vents Clean the vents, and check the clogged or hose kinked hoses. Vent-assist air pressure too low Increase vent-assist air pressure. Refer to Vent-Assist Air Pressure Adjustment in the Operation section. Continued... Part 106913−04 E 2018 Nordson Corporation...

  • Page 59: Powder Escaping From Booth Openings

    Fan section slide dampers open Close the two slide dampers on the front of the fan section. Workpieces too large for booth Contact your Nordson Corporation representative. Spray guns too close to entrance Move the spray guns farther away and exit vestibules or openings from the vestibules or openings.

  • Page 60: Reversing Motor Direction

    2. Shut off system electrical power. Open the electrical panel door. Reverse any two wires (L1, L2, or L3) connected to the sieve motor starter (M412). Close the electrical panel door. 3. Restore system electrical power. Start the sieve and check the rotation direction. Part 106913−04 E 2018 Nordson Corporation...

  • Page 61: Schematics

    Pneumatic Schematic 0−100 PRESSURE GAUGE 0−100 REGULATOR 0−30 PRESSURE GAUGE 0−30 REGULATOR PILOT VALVE BLOWDOWN PRESSURE GAUGE PILOT VALVE 5 INCH MINIHELIC GAUGE SUPPLY SUPPLY 10 INCH MINIHELIC GAUGE SIGNAL SIGNAL Figure 6-1 Pneumatic Schematic Part 106913−04 E 2018 Nordson Corporation...

  • Page 62: Electrical Schematic

    SWITCH TO 3190. FU323 M425 OL425 BOOTH MOVER MTR5 1/2 HP (OPTIONAL) M426 LEGEND − REMOTELY LOCATED DEVICE − MOTOR STARTER PANEL TERMINAL − REMOTE J−BOX TERMINAL Figure 6-2 System Electrical Schematic (1 of 4) Part 106913−04 E 2018 Nordson Corporation...
  • Page 63 4055 (17) (14) (13) EXHAUSTER/VFD RUNNING VFD102 4055 4050 4031 411 411 LEGEND − REMOTELY LOCATED DEVICE − MOTOR STARTER PANEL TERMINAL − REMOTE J−BOX TERMINAL Figure 6-3 System Electrical Schematic (2 of 4) Part 106913−04 E 2018 Nordson Corporation...
  • Page 64 FIRE DETECTION CONTROLLER 4050 4031 (OPTIONAL) FIRE DETECTION CONTROLLER LEGEND − REMOTELY LOCATED DEVICE 4031 4050 4080 − MOTOR STARTER PANEL TERMINAL − REMOTE J−BOX TERMINAL Figure 6-4 System Electrical Schematic (3 of 4) Part 106913−04 E 2018 Nordson Corporation...
  • Page 65 YELLOW FROM CUSTOMER YELLOW SUPPLIED 4050 CONVEYOR PANEL ORANGE LEGEND SURECOAT MASTER CONTROL BOARD − REMOTELY LOCATED DEVICE − MOTOR STARTER PANEL TERMINAL − REMOTE J−BOX TERMINAL Figure 6-5 System Schematic (4 of 4) Part 106913−04 E 2018 Nordson Corporation...
  • Page 66 Troubleshooting 6-14 Part 106913−04 E 2018 Nordson Corporation...

  • Page 67: Repair

    FM approval of your system. Contact your Nordson representative for more information. The procedures and illustrations in this section apply to both the Horizon 200 and 400 powder coating systems. Differences between the booths are noted in the procedures. Final Filter Replacement...
  • Page 68 8. Tighten the knobs to compress the filter gaskets slightly. Do not overtighten the knobs. 9. Restore system electrical power. Start the exhaust fan and check for leaks around the filter gaskets. Figure 7-1 Final Filter Replacement 1. Final filters 2. Brackets 3. Knobs Part 106913−04 E 2018 Nordson Corporation...

  • Page 69: Cartridge Filter Replacement

    4. Place the open-ended cartridge filters (4) on the support rods with the gaskets on the filters facing the round outlet holes in the color module. 5. Install the tension rods (5) with the screws and washers (9, 10, 11). Part 106913−04 E 2018 Nordson Corporation...
  • Page 70 7. Tighten the jam nuts (8) against the weld nuts to lock the torque screws in place. 8. Install the baffle (2) and grates (1). 9. Install the color module as described in Installing a New Color Module and Feed Hopper in the Operation section. Part 106913−04 E 2018 Nordson Corporation...
  • Page 71 Cartridge Filter Replacement (Horizon 400 Shown) 1. Grates 5. Tension rods 9. Screws 2. Baffle 6. Push plates 10. Lockwashers 3. Closed-end cartridge filters 7. Torque screws 11. Flat washers 4. Open-end cartridge filters 8. Jam nuts Part 106913−04 E 2018 Nordson Corporation...

  • Page 72: Color Module Fluidizing Plate Replacement

    2.8 N m (2.1 ft-lb). Tighten the screws in a criss-cross pattern to avoid distorting the flanges. 9. Install the cartridge filters, baffle, grates, and transfer pumps. Install the color module under the base. Part 106913−04 E 2018 Nordson Corporation...
  • Page 73 Repair Figure 7-3 Color Module Fluidizing Plate Replacement (Horizon 400 Shown) 1. Gaskets 3. Baffles 5. Clamping channels 2. Fluidizing plates 4. Fluidizing pans 6. Screws Part 106913−04 E 2018 Nordson Corporation...

  • Page 74: Feed Hopper Fluidizing Plate Replacement

    Repair Feed Hopper Fluidizing Plate Replacement These instructions are for the Nordson HTM hopper used with the Horizon 400 booth. The Horizon 200 booth uses a HR-16-150 round hopper. Refer to the HR-16-150 hopper manual for fluidizing plate replacement instructions.
  • Page 75 Repair Figure 7-4 HTM Feed Hopper Fluidizing Plate Replacement 1. Fluidizing plate 3. Clamping channels 5. Pan 2. Gasket 4. Screws Part 106913−04 E 2018 Nordson Corporation...

  • Page 76: Vibratory Sieve Repair

    3. Unscrew the pulse valve (7) from the manifold nipple. 4. Remove the tube fitting and nozzle (8) from the old valve. Wrap PTFE tape around the threads of the tube fitting and nozzle. Install the fitting and nozzle into the new valve. Part 106913−04 E 2018 Nordson Corporation...
  • Page 77 (13.75 in.) Figure 7-5 Pulse Valve Replacement (Horizon 400 Shown) 1. Screws 4. Manifold centerline 7. Pulse valves 2. Lock washers 5. Pulse-valve tube fittings 8. Nozzles 3. Flat washers 6. Pilot air tubing Part 106913−04 E 2018 Nordson Corporation...

  • Page 78: Fan And Fan Drive Repair

    Figure 7-6 . The Horizon 400 motor is mounted to the floor of the fan compartment. The Horizon 200 motor is mounted on the side of the two fan-shaft bearing supports. Removal and installation procedures for the V-belts, sheaves, motor, fan and inlet cone, and fan shaft and bearings are the same, except for the location of the motor.
  • Page 79 Repair 7-13 25.4 (1 in.) 3.2−6.4 mm (0.125−0.25 in.) 54 mm (2.13 in.) Horizon 400 60.45 mm (2.38 in.) 25.4 (1 in.) 3.2−6.4 mm (0.125−0.25 in.) Horizon 200 Figure 7-6 Fan Drive Mounting Dimensions Part 106913−04 E 2018 Nordson Corporation...

  • Page 80: V-Belt Replacement

    V-Belt Replacement Use this procedure to replace the V-belts on the Horizon 200 and 400 booths. In the Horizon 200 booth, the motor is mounted up on the side of the fan shaft bearing supports. WARNING: Before performing the following procedures, shut off electrical power at the system electrical panel.
  • Page 81 Repair 7-15 Figure 7-7 V-Belt Replacement 1. V-belts 3. Tension screw 5. Nuts 2. Motor sheave 4. Motor mounting plate 6. Fan sheave Part 106913−04 E 2018 Nordson Corporation...

  • Page 82: Sheave Replacement

    4. Place a square across the top of the fan and motor sheaves. Slide the sheave and bushing up the shaft until both sheaves are parallel with each other and to the dimensions shown in Figure 7-6. If the sheaves are not parallel, the belts will wear prematurely. Part 106913−04 E 2018 Nordson Corporation...
  • Page 83 Figure 7-6. If they are not, separate the bushing and sheave and repeat the installation steps. 7. Install the V-belts as described in the V-Belt Replacement procedure. Part 106913−04 E 2018 Nordson Corporation...
  • Page 84 Repair 7-18 Sheave Replacement (contd) Figure 7-8 Sheave Replacement 1. Cap screw 3. Key 5. Shaft 2. Bushing 4. Sheave Part 106913−04 E 2018 Nordson Corporation...

  • Page 85: Motor Replacement

    If air is being pulled into the final filters, the motor is rotating in the wrong direction. Refer to Reversing Motor Direction in the Troubleshooting section. Part 106913−04 E 2018 Nordson Corporation...
  • Page 86 Repair 7-20 Motor Replacement (contd) Figure 7-9 Motor Replacement 1. Junction box 3. Nuts and washers 2. Conduit Part 106913−04 E 2018 Nordson Corporation...

  • Page 87: Fan Replacement

    Rotate the fan and make sure it does not rub against the cone. 7. Start the exhaust fan. If you notice any noise caused by the fan rubbing against the cone, stop the fan. Re-adjust the cone position. Part 106913−04 E 2018 Nordson Corporation...
  • Page 88 Repair 7-22 Fan Installation (contd) Figure 7-10 Fan Replacement 1. Fan shaft 5. Flat washers 8. Screw 2. Key 6. Retainers 9. Retainer washer 3. Screws 7. Inlet cone 10. Fan 4. Lock washers Part 106913−04 E 2018 Nordson Corporation...

  • Page 89: Fan Shaft And Bearing Replacement

    NOTE: Replace the bearings with the ones listed in the Parts section only. Do not use unapproved bearings. 5. Remove the tube fittings from the old bearings. Remove the grease fittings from the new bearings and install the tube fittings in their place. Part 106913−04 E 2018 Nordson Corporation...

  • Page 90: Fan Shaft And Bearing Installation

    3. Level the shaft and square it with the support. 4. If removed, install the fan sheave, bushing, and key on the shaft. Tighten the bushing cap screws enough to hold the sheave on the shaft. Refer to the Sheave Replacement procedure. Part 106913−04 E 2018 Nordson Corporation...

  • Page 91: Old-Style Bearing And Fan Shaft Adjustment

    If you hear a rumbling noise coming from the bearings, stop the fan, lock out power to the system, and check the fan shaft alignment. Part 106913−04 E 2018 Nordson Corporation...

  • Page 92: New-Style Bearing And Fan Shaft Adjustment

    Tighten the lock nut set screw to 2.8 N•m (25 in.-lb). 7. Rotate the shaft by hand. You should not feel any binding or excessive drag. 8. Install the inlet cone and adjust the fan overlap as described in the Fan Replacement procedures. Part 106913−04 E 2018 Nordson Corporation...
  • Page 93 5. Screws 8. Nuts 3. Grease tubing 6. Lock washers 9. Non-expansion bearing Note: New-style bearings shown. Old-style bearings use set screws (instead of the lock nut) to secure the bearing race to the shaft. Part 106913−04 E 2018 Nordson Corporation...
  • Page 94 Repair 7-28 Part 106913−04 E 2018 Nordson Corporation...

  • Page 95: Parts

    Parts Section 8 Parts Introduction To order parts, call the Nordson Finishing Customer Support Center at (800) 433-9319 or your local Nordson representative. Use the illustrations and parts lists to locate and describe parts correctly. Part 106913−04 E 2018 Nordson Corporation...

  • Page 96: System Electrical Panel

    Refer to Table 8-3 Overload OL416, OL419 Refer to Table 8-4 Overload TDR423 RTE-P22-AC120V Time delay relay TDR508 GT5Y-2SN1A100 Time delay relay — 28-2468-7 Lamp AR: As Required. Quantity needed is dependent on controller configuration. Part 106913−04 E 2018 Nordson Corporation...
  • Page 97 M503 M416 M419 M425 M426 T402 OL503 OL416 OL419 OL425 OL407 1” x 3” WIREDUCT CN510 CR319 CR414 TDR423 TDR508 CR410 CB404 1” x 3” WIREDUCT PS409 PS407 TD502 Figure 8-1 System Electrical Panel Part 106913−04 E 2018 Nordson Corporation...
  • Page 98 Parts System Electrical Panel (contd) Table 8-2 Exhauster Parts Cross Reference Horizon 200 — 5 HP Motor Item 208 Volt 230 Volt 380 Volt 415 Volt 460 Volt 575 Volt M407 CE15DNS3AB CE15DBS3AB CE15CNS3AB CE15BNS3AB CE15BNS3AB CE15ANS3AB OL407 C316FNA3R C316FNA3R...
  • Page 99 380 Volt 415 Volt 460 Volt 575 Volt x QTY 208 Volt 230 Volt 380 Volt 415 Volt 460 Volt 575 Volt 5 HP (Horizon 200) 17.5 15.2 10.6 HP (Horizon 25.3 22.0 15.4 12.7 11.0 400 Low-Flow) 10 HP (Horizon 32.2...

  • Page 100: Horizon 400 Parts

    BELT, with ratchet, 36 in. 176308 GATE, slide 176355 SCREW, thumb, 20 x 1.00 in. 4− NOTE A: Used on roller-base units only. B: Used on fixed-base units only. AR: As Required NS: Not Shown Part 106913−04 E 2018 Nordson Corporation...
  • Page 101 Inlet Cone, Fan, Air Volume Fan Drive Control Fig 7-4 Fan Damper Fig. 7-3 Pulse Valves, Fig. 7-5 Air Manifold Fig 7-2 Fixed Base Units Only Roller Base Units Only Figure 8-2 Horizon 400 Base Parts Part 106913−04 E 2018 Nordson Corporation...

  • Page 102: Pulse Valves And Air Manifold Parts

    TUBING, PTFE PFA, 0.25 in. OD x 0.12 in. ID 174710 VALVE, pulse, 1 in. NPT x 1 in. NPT 165726 NOZZLE, cartridge pulse AR: As Required Figure 8-3 Horizon 400 Pulse Valves and Air Manifold Parts Part 106913−04 E 2018 Nordson Corporation...

  • Page 103: Pulse Valve Solenoids And Air Volume Control Parts

    SCREW, hex, serrated, 16 x 1.5 in., zinc-plated 8− steel 176301 CONTROL, air volume, assembly 178971 FITTING, barbed, in. NPT x AR: As Required Figure 8-4 Horizon 400 Pulse Valve Solenoids and Air Volume Control Parts Part 106913−04 E 2018 Nordson Corporation...

  • Page 104: Fan And Fan Drive Parts

    FITTING, 1.00 in. flex, conduit −−−−−− CONDUIT, flex, liquid-tight, 1 in. NOTE A: Refer to Belt/Bushing/Sheave/Motor/Mounting Plate for part numbers. B: Fan wheels and inlet cones are model specific for Horizon 200/400. AR: As Required Part 106913−04 E 2018 Nordson Corporation...
  • Page 105 Parts 8-11 Figure 8-5 Horizon 400 Fan and Fan Drive Parts Part 106913−04 E 2018 Nordson Corporation...

  • Page 106: Belt/Bushing/Sheave/Motor/Mounting Plate Parts

    Description Quantity Part Part 1613533 1613534 BELT, fan, Horizon 200 1613535 1613535 SHEAVE, QD, Horizon 200 fan 1613536 1613536 BUSHING,sheave, motor, 1.375 in. 1613537 1613538 SHEAVE, QD, Horizon 200 motor 1613537 1613537 MOTOR, fan (5 hp for high and low flow) Fan Damper Parts See Figure 8-6.
  • Page 107 Parts 8-13 Figure 8-6 Horizon 200/400 Fan Damper Parts Part 106913−04 E 2018 Nordson Corporation...

  • Page 108: Final Filters And Mounting Parts

    18 x 1.00 in., cap, zinc-plated 16− steel 983150 WASHER, lock, split, in., nickel-plated steel 983050 WASHER, flat, 0.344 x 0.625 x 0.063 in., zinc-plated steel Figure 8-7 Horizon 200/400 Final Filters and Mounting Parts Part 106913−04 E 2018 Nordson Corporation...

  • Page 109: Color Module Parts

    983170 WASHER, lock, split, , nickel-plated steel 172514 SKIRT, seal, color module, Horizon 400 NOTE A: Standard filter shipped with booth. Refer to Cartridge Filters for filter options. AR: As Required NS: Not Shown Part 106913−04 E 2018 Nordson Corporation...
  • Page 110 Parts 8-16 Color Module Parts (contd) Fluidizing Plates, Direct Vent, Vent Stub, Figure 7-9 Figure 8-8 Horizon 200/400 Color Module Parts (1 of 2) Part 106913−04 E 2018 Nordson Corporation...

  • Page 111: Color Module Fluidizing Plates, Direct Vent, And Vent Stub Parts

    FILTER, 36 in., PowderGrid A, C NOTE A: Horizon 400 module requires four closed-end and four open-end filters. Horizon 200 module requires two closed-end and two open-end filters. Do not mix media types in same module. B: Standard filter shipped with booth.
  • Page 112 Parts 8-18 Color Module Fluidizing Plates, Direct Vent, and Vent Stub Parts (contd) Figure 8-9 Horizon 400 Color Module Parts (2 of 2) Part 106913−04 E 2018 Nordson Corporation...

  • Page 113: Horizon 200 Parts

    Parts 8-19 Horizon 200 Parts Base Parts Many of the parts in the Horizon 200 module are the same as the Horizon 400 module. However, the Horizon 200 module may have half the number of similar parts. Part Description Quantity 156995 FILTER, final, 20 x 24 in., internal...

  • Page 114: Fan And Fan Drive

    Parts 8-20 Fan and Fan Drive Each of the part columns in this parts list are for one of the four versions of the Horizon 200 system: Roll/Lo Roll On/Off Base, Low-Flow Exhaust Fan Roll/Hi Roll On/Off Base, High-Flow Exhaust Fan...

  • Page 115: Color Module

    Parts 8-21 Color Module Many of the parts in the Horizon 200 module are the same as the Horizon 400 module. However, the Horizon 200 module may have half the number of similar parts. Part Description Quantity 124851 MUFFLER, in. NPT, 40 micron...

  • Page 116: Cart-Mounted Feed Hoppers And Sieves

    ACCUMULATOR, 8 in., 10-port 245718 CONNECTOR, spout 249445 BRACKET, mounting, 10 tube, rectangular 900651 TUBING, powder, 19 mm (0.75 in.) ID, blue 939459 CLAMP, hose (transfer) 970968 CLAMP, hose, 6 in. diameter AR: As Required Part 106913−04 E 2018 Nordson Corporation...

  • Page 117: Hopper With Nordson

    COVER, receptacle, sieve limit 176393 GRIP, in., 14−3 cord, sieve limit 176394 CORD, S.O., 14−3, sieve limit 184181 LID, hopper, cart, Nordson sieve 183929 RING, adapter, 6 in. 184179 VENT, direct, 2 tube, hopper cart 184180 CART, 150 lb hopper, without lid...

  • Page 118: Feed Hopper With Azo Sieve

    CONNECTOR, spout 249445 BRACKET, mounting, 10 tube, rectangular 900651 TUBING, powder, 19 mm (0.75 in.) ID, blue 939459 CLAMP, hose (transfer) 970966 CLAMP, hose, 2 970968 CLAMP, hose, 6 in. diameter AR: As Required Part 106913−04 E 2018 Nordson Corporation...

  • Page 119: Feed Hopper With Nordson Nrps-100 Rotary Sieve

    Parts 8-25 Feed Hopper with Nordson NRPS-100 Rotary Sieve Part Description Quantity 111686 GASKET, base, rotary sieve 111687 GASKET, inlet, rotary sieve 144837 BUCKET, scrap, sieve, 5 gallon 165633 PUMP, transfer, 10 mm x 19 mm 309473 MOUNT, pump, with pickup tube, 6 in.
  • Page 120 Parts 8-26 Part 106913−04 E 2018 Nordson Corporation...

  • Page 121: Specifications

    Dimensions and Capacities NOTE: Equipment specifications are subject to change without notice due to continuing technological and quality improvements. Refer to Table 9-1 for the dimensions and capacities of the Horizon 200 and 400 powder coating systems. Table 9-1 Dimensions and Capacities...

  • Page 122: Utilities

    Normal Design Standards Systems are custom-designed to each customer’s requirements, so some may deviate from these design standards. Contact your Nordson representative if you need more information about the design of your booth. End Openings: 152-mm (6-in.) clearance on all four sides of the largest part.
  • Page 123 Silver Goyen Pulse Valve Order 142406 Diaphragm Kit Black or Silver Turbo Pulse Valves Order 1041192 Diaphragm Kit Issued 2/13 Original copyright date 2003. Nordson and the Nordson logo are registered trademarks of Nordson Corporation. E 2013 Nordson Corporation Part 1038550−02...
  • Page 124 Goyen enclosures, Turbo enclosures order solenoid repair kit order solenoid repair kit part number 601364. part number 1057717. Issued 11/04 Original copyright date 2004. Nordson and the Nordson logo are registered trademarks of Nordson Corporation. E 2004 Nordson Corporation Part 1058108A...

This manual is also suitable for:

Horizon 400

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