Tadano GTC-1200 Operation Manual

Telescopic boom crawler crane

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Operation

Telescopic Boom Crawler Crane

GTC-1200 Operation Manual—US

GTC-1200

Serial Number: 120-___

Document Number: 99600142846_B

Do not operate the GTC-1200 without first reading and understanding this manual.

Keep this manual in the operator cab for future reference.

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Summary of Contents for Tadano GTC-1200

Page 1 Operation Telescopic Boom Crawler Crane GTC-1200 Operation Manual—US GTC-1200 Serial Number: 120-___ Document Number: 99600142846_B Do not operate the GTC-1200 without first reading and understanding this manual. Keep this manual in the operator cab for future reference.
Page 3 PREFACE CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 5: Warranty
PREFACE WARRANTY Tadano Mantis Corporation (herein referred to as TMC) 5. Damage or defects caused by failure to operate, warrants that each new product manufactured by TMC shall service or maintain products in accordance with be free from defects in material or workmanship under...
Page 7: In Event Of Failure
Do not handle this machine in any way other than described This manual is divided into chapters entitled “Safety,” in this manual. Note that the warranty of Tadano Mantis “Specifications,” “Component Location and Overview,” or the engine manufacturer shall not cover any failure or “Crane Preparation and Transport,”...
Page 8: Using Crane Outside Of The U.s
Read all the precautions for safety and understand them Signal Words, pg 1-2. before operation, inspection and maintenance. This crane as originally shipped from Tadano Mantis Corporation is equipped with the following safety devices/ operational aids: 1. AML-C Rated Capacity Indicator 2.
Page 9: Table Of Contents
How to Read the Indicators . . . . . . . . . . . . . . . . . . . . . 5-21 GTC-1200 Operation Manual—US 99600142846_B...
Page 10 AML-C Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 GTC-1200 Operation Manual—US 99600142846_B viii ©...
Page 11: Safety
Operating safety requires all maintenance instructions given in this manual. the qualities of a good operator, including skill, experience, judgment and safety awareness. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 12: Signal Words
If any safety label is lost or illegible, order a replacement label from your Tadano Mantis distributor or dealer and attach it to the machine. GTC-1200 Operation Manual—US 99600142846_B...
Page 13 6.5 ft (2 m) or higher. MAINTAIN GOOD VISIBILITY Always keep the window glass and lights clean to ensure good visibility. Poor visibility hinders safe operation. G05006-000 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 14 • Selection of rigging workers and signal people, and agreement about the signaling method • Setting of off-limits zone, fencing and installing ropes • Check of the work positions for workers GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 15 • While working jointly with two or more machines Always use portable radio equipment when possible for communications between the signal person and operator. K1450-00E K1450-00E GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 16 Carry out inspections in a sufficiently large space without people and obstacles around the machine. Neglecting the inspections after engine start-up will delay detection of machine abnormalities. This can cause damage to the machine and injury or death. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 17 • If a load has sharp corners, apply pads to the corners to protect the rigging wire ropes and loads from damage. G05047-00E G05047-00E GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 18 Conversely, when the simultaneous operation is switched to independent operation, movement can become faster. When you carry out simultaneous operation, always avoid a sudden change in speed. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 19 Attach guide ropes to one center of gravity are not known. end or both ends of the load and keep the position of the load, and prevent the load from turning or swaying. G05053-000 G05053-000 K01462-000 K01462-000 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 20 (see the following image). Addition of counterweights other than the specified ones can damage the machine. This also can affect the backward stability and cause the machine to overturn to the rear. GTC-1200 Operation Manual—US 99600142846_B 1-10 © Copyright 2016–2017...
Page 22 Large branches move. Whistling is heard in overhead wires. Umbrella use becomes difficult. 31 to 38 mph (14 to 17 m/s) Whole trees sway. Effort is needed to walk against the wind. G05070-00E G05070-00E GTC-1200 Operation Manual—US 99600142846_B 1-12 © Copyright 2016–2017...
Page 23 At the end of an operation, clean the mud around the tracks to prevent accidents caused by freezing. • Pay extra care to battery maintenance. Use oils, greases and fuels suitable for cold climates. GTC-1200 Operation Manual—US 99600142846_B 1-13 © Copyright 2016–2017...
Page 24 Safety clearance shock. • After moving away from the power lines, carefully check the crane for possible damage. Before restarting operation, contact an authorized Tadano Mantis distributor or dealer to discuss the measures, and inspection and repairs required. K01477-00E K01477-00E GTC-1200 Operation Manual—US 99600142846_B...
Page 25 • Operate the crane slowly and cautiously, with • Afterwards, inform a Tadano Mantis distributor or extreme care. dealer of the accident, and seek advice on follow-up measures, inspection and repair. GTC-1200 Operation Manual—US 99600142846_B 1-15...
Page 26 K01479-000 K01479-000 STOW CRANE AFTER OPERATION IS COMPLETE Always stow the crane after the operation is complete. It is dangerous to leave the crane in the operating configuration. GTC-1200 Operation Manual—US 99600142846_B 1-16 © Copyright 2016–2017...
Page 27: Safety Instructions
LOWER. With arm extended USE MAIN HOIST. TAP fist on forefinger pointing up, move downwards, forefinger pointing head; then use regular signals. hand in small horizontal circle. down, move hand in small horizontal circle. GTC-1200 Operation Manual—US 99600142846_B 1-17 © Copyright 2016–2017...
Page 28 SWING. Arm extended, point STOP. Arm extended, palm EMERGENCY STOP. Both arms with finger in direction of boom. down, move arm back and forth extended, palms down, move horizontally. arms back and forth horizontally. GTC-1200 Operation Manual—US 99600142846_B 1-18 © Copyright 2016–2017...
Page 29 Travel opposite track body with thumbs pointing body with thumbs pointing in direction indicated by circular outward. toward each other. motion of other fist, rotated vertically in front of body. (For land cranes only). GTC-1200 Operation Manual—US 99600142846_B 1-19 © Copyright 2016–2017...
Page 30: Safety Labels And Locations On Crane
CRANE The following safety labels are attached to the crane. They must be checked regularly. If the safety labels are unreadable or missing, they must be replaced before operating the crane. Figure 1 GTC-1200 Operation Manual—US 99600142846_B 1-20 © Copyright 2016–2017...
Page 33: Specifications
“B” Configuration = 46,700 lb (21,180 kg) • “C” Configuration = 70,000 lb (31,750 kg) Gradeability • Two carbody counterweights, 10,000 lb (4,535 kg) each CRANE SPECIFICATION MODEL CAPACITY GTC-1200 130 ton at 10 ft (120t at 3.0 m) GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 34: Winches
Wire Rope Diameter and Length: 7/8" x 760 ft (22 mm x 232 m), Rotation Resistant, Starlift LOAD MOMENT INDICATOR Extra TADANO AML-C Rated Capacity Limiter and Anti-Two-Block ◊ Single Line Pull: 22,880 lb (101.8 kN) (first layer) System ◊...
Page 35: Engine
Diagnostic Ports provided for system, load sense, • Alternator: 70 amp pilot pressure and swing pressure. ELECTRICAL SYSTEM • 24 VDC FUEL SYSTEM • Capacity: 125 gal (473 L) • Filtration: Inline fuel/water separator and engine mounted fuel filter GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 36: Optional Equipment
141.6 18.9 123.5 123.5 21,488 257.9 153.4 20.7 133.7 257.2 19,751 277.6 165.2 22.5 144.0 401.1 18,274 297.4 176.9 24.3 154.2 555.3 17,002 317.2 188.7 26.1 164.5 719.8 15,896 336.9 200.4 28.0 174.7 894.5 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 37 Auxiliary Nose Sheave 130 ton (120t) Hook Block - six sheave 1,800 70 ton (64t) Hook Block - three sheave 1,300 27 ton (25t) Hook Block - one sheave 13.8 ton (12.5t) Overhaul Ball GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 38: Dimensions
(3.63 m) (3.61 m) 13' 1" (3.99 m) 9' 10" (3.00 m) 15' 6" (4.72 m) 15' 11" (4.86 m) Figure 1 1 – Auxiliary Winch 3 – Swing Radius 2 – Main Winch GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 39: Transport Dimensions
14' 10" (4.51 m) 11' 10" (3.61 m) (5.80 m) (3.66 m) 4' 2" (1.27 m) 24' 4" (7.24 m) 3' 10" 2' 11" (1.16 m) (0.9 m) 30,225 lb (13,710 kg) Figure 2 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 41: Transport Dimensions - Counterweight
2 – Counterweight Segment “B” 2 pieces 11,670 lb (5,300 kg) each 5 – Configuration “C” 70,000 lb (31,750 kg) 3 – Configuration “B” 46,700 lb (21,180 kg) 6 – Carbody Counterweights Front and Rear 10,000 lb (4,535 kg) each GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 42: Transport Dimensions - Optional Lifting Attachments
4 – Fly Jib 915 lb (415 kg) 2 – Auxiliary Nose Sheave 298 lb (136 kg) 5 – Lattice Jib Insert 1058 lb (480 kg) 3 – Main Jib 1014 lb (460 kg) GTC-1200 Operation Manual—US 99600142846_B 2-10 © Copyright 2016–2017...
Page 43: Working Range Diagram
12.5 ft. Jib 154.9 ft. Boom 140.8 ft. Boom 126.6 ft. Boom 112.5 ft. Boom 98.4 ft. Boom 84.3 ft. Boom 68.9 ft. Boom 56.1 ft. Boom 42 ft. Boom Radius (Feet) Figure 6 GTC-1200 Operation Manual—US 99600142846_B 2-11 © Copyright 2016–2017...
Page 44: Oil Cross Reference Chart
Hydrex AW100 140°F to 192°F 60°C to 89°C 82°F to 221°F 28°C to 105°C 43°F 6°C NOTE: Shaded cells indicate that the maximum operating temperature should not exceed 176°F (80°C) to protect seals. GTC-1200 Operation Manual—US 99600142846_B 2-12 © Copyright 2016–2017...
Page 45 Chevron Clarity AW46 100 °F 37 °C 100 °F 37 °C 125 °F 52 °C 160 °F 71 °C 176 °F 80 °C Hydrex AW46 Hydrex XV Shell S2VX68 Chevron Clarity AW68 115 °F 46 °C 115 °F 46 °C 130 °F 54 °C 160 °F 71 °C 176 °F 80 °C Hydrex AW68 GTC-1200 Operation Manual—US 99600142846_B 2-13 © Copyright 2016–2017...
Page 46: Capacities And Specifications Chart
0.6 quarts (0.56 liters) Swing Drive Output Bearing NLGI 2 Grease (ISO VG220) 120-229 and up Remove breather opposite grease nipple and fill until grease exits the breather or lower pinion seal area. GTC-1200 Operation Manual—US 99600142846_B 2-14 © Copyright 2016–2017...
Page 47: Component Location And Overview
15 – Boom Angle Indicator 6 – Diesel Fuel Fill 16 – Auxiliary Winch Wire Rope 7 – Diesel Emission Fluid (DEF) Tank 17 – Anti-Two-Block Weight 8 – Rear Counterweight 9 – Auxiliary Winch GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 48 Figure 2 1 – Jib 5 – Engine Compartment 2 – Beacon Light 6 – Diesel Emission Fluid (DEF) Tank 3 – Nose Sheave Assembly 7 – Diesel Fuel Fill 4 – Right Side Track GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 49 2 – Front Carbody Counterweight 6 – Rear Carbody Jack with Toolbox 3 – Right Front Carbody Jack 7 – Left Rear Carbody Jack 4 – Right Side Track 8 – Left Side Track GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 50: Cab Controls And Switches
3 – Fuel Gauge – Displays the diesel fuel level as a 1 – AML Screen – Displays the Load Moment Indicator percentage. Information for the operator. Reference the Operation Section for details on the AML. 2 – Tachometer – Displays the current engine rpm. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 51 AUTO and will start a cleaning cycle automatically when required. 12 – DEF Gauge (T4f Engines) – Displays DEF (Diesel Exhaust Fluid) level as a percentage. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 52 (when the swing parking brake is 25 – Video Camera Monitor – Allows you to view the not engaged). Release the pedal to release the brake. images from the three externally mounted cameras. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 53: Joysticks
COMPONENT LOCATION AND OVERVIEW JOYSTICKS STANDARD OPERATION MODE Left Control Right Control Lever Lever Figure 5 TRAVEL MODE Left Control Right Control Lever Lever Figure 6 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 54 ON. Press the button again to activate low speed. 5 – Main Winch Free Fall Switch (OPTIONAL) – Press and hold the button to engage main winch controlled free fall. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 56 Press the button to turn the swing brake 8 – Pushing the joystick forward and to the left will off. Press the button again to apply the swing brake. lower the auxiliary winch and swing the boom left. GTC-1200 Operation Manual—US 99600142846_B 3-10 © Copyright 2016–2017...
Page 57: Upper Right Control Console
AML and/or crane control system, or by a • Do not engage while the swing is in motion. trained technician for service or rigging. GTC-1200 Operation Manual—US 99600142846_B 3-11 © Copyright 2016–2017...
Page 58 The “Last Wrap Override” switch may be used when it is necessary to remove all rope from the drum, such as for replacement. GTC-1200 Operation Manual—US 99600142846_B 3-12 © Copyright 2016–2017...
Page 59 “Air Conditioner” switch to turn on the air conditioner. Press on the bottom of the switch to turn the air conditioner off. GTC-1200 Operation Manual—US 99600142846_B 3-13 © Copyright 2016–2017...
Page 60: Upper Left Control Console
2 – Front Engine Spotlight – Move the toggle switch to turn the light on. When the light is on, the red light will illuminate. Move the directional control knob to control the direction of the light beam. GTC-1200 Operation Manual—US 99600142846_B 3-14 © Copyright 2016–2017...
Page 61: Remote Controls
8 – Right Track Switch – Press and hold the right side of the switch to extend the track. Press and hold the left side of the switch to retract the tracks. GTC-1200 Operation Manual—US 99600142846_B 3-15 © Copyright 2016–2017...
Page 62 4 – Right Counterweight Raise – Press and hold the button to raise the right counterweight cylinder. 5 – Right Counterweight Lower – Press and hold the button to lower the right counterweight cylinder. GTC-1200 Operation Manual—US 99600142846_B 3-16 © Copyright 2016–2017...
Page 63 “2” button and press and hold the “Jack Extend” button to extend the lift cylinder or the “Jack Retract” button to retract the lift cylinder. GTC-1200 Operation Manual—US 99600142846_B 3-17 © Copyright 2016–2017...
Page 64: Md3 Display
Scroll through pages, navigate up a list of options or increase a parameter value. Down Scroll through pages, navigate down a list of options or decrease a parameter value. Select highlighted item/value and continue. GTC-1200 Operation Manual—US 99600142846_B 3-18 © Copyright 2016–2017...
Page 65 High Hydraulic Fluid Illuminated when hydraulic Return all functions to neutral and Temperature fluid temperature exceeds allow hydraulic fluid to cool before 176°F (80°C). resuming operation. GTC-1200 Operation Manual—US 99600142846_B 3-19 © Copyright 2016–2017...
Page 66 Illuminated blue when in set point throttle mode Fine Control Reduces maximum command to 50% for boom hoist, winch, boom telescope and swing to allow for finer control of these functions. GTC-1200 Operation Manual—US 99600142846_B 3-20 © Copyright 2016–2017...
Page 67 Mode 1 – Locked because boom is not fully retracted or boom mode is not available. Boom Telescope Not available: Locked in mode 2 Mode 2 – Locked because boom is not fully retracted. GTC-1200 Operation Manual—US 99600142846_B 3-21 © Copyright 2016–2017...
Page 68 70-100°F (20-38°C) before starting normal operation. Hydraulic Fluid Turn off Hydraulic Fluid Warm Up Warm Up System circuit. active Hydraulic Not available. Fluid Cooling automatically activated due to high hydraulic fluid temperature GTC-1200 Operation Manual—US 99600142846_B 3-22 © Copyright 2016–2017...
Page 69 2, which supplies Main use during troubleshooting. Winch, Boom Telescope, Left Travel and Carbody Jacks. Pump 2 Load Sense Displays load sense pressure Monitor during operation or Pressure to pump 2. use during troubleshooting. GTC-1200 Operation Manual—US 99600142846_B 3-23 © Copyright 2016–2017...
Page 70 Revision settings. 4 – Press F4 to view 2 – Press F2 to measure machine information. input and output Press F3 to view wind speed history information or access values. logs for service. GTC-1200 Operation Manual—US 99600142846_B 3-24 © Copyright 2016–2017...
Page 71 3. The date and time of the instance and the actual wind speed is shown according to the selected units. 4. Press F3 to toggle between date stamp (DD/MM/YY) and time (24-hour clock). GTC-1200 Operation Manual—US 99600142846_B 3-25 © Copyright 2016–2017...
Page 72 • HP control measure group ◊ Allows selection of U.S. or metric units • Hydraulic usage ◊ Allows operator to disable main or auxiliary • AI= Analog Input winch • AO= Analog Output GTC-1200 Operation Manual—US 99600142846_B 3-26 © Copyright 2016–2017...
Page 73: Assembly/Disassembly For Transport
ASSEMBLY/DISASSEMBLY FOR TRANSPORT CHAPTER 4: ASSEMBLY/DISASSEMBLY FOR TRANSPORT Due to the weight and overall width of the Tadano Mantis The following items can be installed/removed without the GTC-1200 cranes, it may be necessary to remove some assistance of an additional crane: components from the machine to meet the local weight and •...
Page 74: Unload Crane From Trailer
2. Start the engine. Make sure the swing brake is locked and the boom is pointing in line with the trailer. Figure 3 – Rear Counterweight Configuration C GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 75 12. To operate jacks individually, fully press the button for the jack (1=front left, 2=front right, 3=rear left, 4=rear right) and press the jack extend button. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 76: Install Carbody Counterweight
15. Remove the trailer from under the crane. 16. Slowly lower the boom to 0° and install the hook block. Figure 7 17. Raise the boom to 55 – 60°. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 77 Figure 8 3. Slowly lift the carbody weight and move toward the crane. 4. Lower the counterweight and hook the carbody hooks onto the lug pins on the frame. Figure 9 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 78: Install Track Frames
5. Swing the boom directly over the side, positioning the sides. hook over the center of the first track to be installed. 4. Raise the boom to a high angle and keep the boom fully retracted. Figure 11 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 79 8. Using the crane, begin lifting the track frame into place. Tilt the track frame so the outside is slightly higher than the inside to aid the engagement with the extend beams. Adjust the 3-leg sling as needed. Figure 13 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 80 Figure 16 10. Connect the track frame assembly bars between the crane’s carbody and the track frames to keep the frames from swinging outward. Use the “Track Extend/ Retract Control” button to help with engagement. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 82: Assemble Rear Counterweight
3 – Inside Counterweight Locking bars (2 used) 7 – Right Outside Counterweight 4 – Left Inside Counterweight Depending on how your crane was transported, the rear counterweight may need to be assembled before being installed onto the crane. GTC-1200 Operation Manual—US 99600142846_B 4-10 © Copyright 2016–2017...
Page 83 3. Slide the outside counterweights onto the cradle so the lower pins on the counterweight slide into the slots on the cradle and the hook on the top is hooked around the pin on the inside counterweight. 4. Lock the counterweights. GTC-1200 Operation Manual—US 99600142846_B 4-11 © Copyright 2016–2017...
Page 84: Install Rear Counterweight
7. Using the remote, lower the lift rope sockets so they can be installed in the counterweight lifting lugs. Figure 23 4. Move the crane into position with the counterweights sitting directly below their installed position. GTC-1200 Operation Manual—US 99600142846_B 4-12 © Copyright 2016–2017...
Page 85 Figure 26 9. Lower the counterweight lift sockets into the cutout in the counterweight until the socket rests on the counterweight and there is slack in the wire rope in the socket. Figure 28 GTC-1200 Operation Manual—US 99600142846_B 4-13 © Copyright 2016–2017...
Page 86: Remove Rear Counterweight
4. Press both “Counterweight Raise” buttons to tension the lift cables. Raise the counterweight slightly. 5. Press both “Counterweight Raise” buttons again to raise the counterweight slightly to take tension off the upper counterweight hanger pins. GTC-1200 Operation Manual—US 99600142846_B 4-14 © Copyright 2016–2017...
Page 87 9. Disconnect the lifting sockets from the counterweight. 10. Press both “Counterweight Raise” buttons to retract the lift cables. 11. Install the counterweight lift sockets in the stowage brackets on the rear of the upper rotating frame. GTC-1200 Operation Manual—US 99600142846_B 4-15 © Copyright 2016–2017...
Page 88: Disassemble Rear Counterweight
2 – Left Outside Counterweight 6 – Right Inside Counterweight 3 – Inside Counterweight Pin (2 used) 7 – Right Outside Counterweight 4 – Left Inside Counterweight Disassemble the counterweights as required for your transportation requirements. GTC-1200 Operation Manual—US 99600142846_B 4-16 © Copyright 2016–2017...
Page 89: Remove Track Frames
3. Before operating, the remote must be enabled by moving the “Carbody Jack Remote Enable/Normal 10. The jacks may be operated individually or Operation/Counterweight & Jib Stowage Remote simultaneously with automatic leveling. GTC-1200 Operation Manual—US 99600142846_B 4-17 © Copyright 2016–2017...
Page 90 14. Fully extend both the left and right track frames. 15. Install the track frame removal bars between the carbody and the track frame to hold the track frame in position as the extend beams are retracted. GTC-1200 Operation Manual—US 99600142846_B 4-18 © Copyright 2016–2017...
Page 91 3-leg sling to each of the shackles. 20. Remove the retaining pins and move the plate down from each beam. Rotate the locking bars alternately left and right. Recheck the rigging connections and crane configuration. GTC-1200 Operation Manual—US 99600142846_B 4-19 © Copyright 2016–2017...
Page 92: Remove Carbody Counterweight
“on carbody jacks” charts. 22. Place the track frame on the trailer. Swing to the opposite side to remove the remaining track frame. Repeat the procedure for removal of the remaining track frame. Figure 38 GTC-1200 Operation Manual—US 99600142846_B 4-20 © Copyright 2016–2017...
Page 93: Load Crane On Trailer
Slowly move the is raised underneath the crane. counterweight away from the carbody. 5. Place the counterweight on the ground or trailer. Repeat the procedure for the second counterweight. GTC-1200 Operation Manual—US 99600142846_B 4-21 © Copyright 2016–2017...
Page 94: Optional Jib Deployment Installation And Stowage
Always have the upper and lower bolt elements retracted completely (up to the end stop) in the bearing brackets on the boom head. If both bolt ends are not retracted completely, the stinger may fall. GTC-1200 Operation Manual—US 99600142846_B 4-22 © Copyright 2016–2017...
Page 95 8. Once the jib is attached to the boom head, the jib can be used or stowed. DEPLOYMENT 1. Before deploying the jib, the following conditions must be met: • The crane is on hard, flat, level, stable ground with both tracks fully extended. GTC-1200 Operation Manual—US 99600142846_B 4-23 © Copyright 2016–2017...
Page 96 12.5 ft (3.8 m) fly jib are flush with the holes on the right-hand side of the boom head. Figure 47 1 – Stowage Pin 3 – Ramp Base 2 – Pin 4 – Transporting Support Extension GTC-1200 Operation Manual—US 99600142846_B 4-24 © Copyright 2016–2017...
Page 97 (2) points towards the telescopic boom. fall. 11. Push the “Jib Pin Release” button on the transmitter until the hydraulic locking pins between the telescopic boom and the jib are fully disengaged. GTC-1200 Operation Manual—US 99600142846_B 4-25 © Copyright 2016–2017...
Page 99 “Normal Operation” position. 26. Store the remote in a safe, dry location. 27. Fold back the middle support, pin it and secure it. Remove the tag line. GTC-1200 Operation Manual—US 99600142846_B 4-27 © Copyright 2016–2017...
Page 101: Operation
Wait 2 minutes after stopping engine before turning the battery disconnect switches to the OFF position. This ensures the DEF fluid is cleared from all hoses and prevents the hoses from freezing in cold temperatures. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 102 6. Use the hooked end of the tool to cut off the seat belt if needed. 7. Use the hammer end to break the glass to crawl out of the cab. Figure 4 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 103: Starting The Engine
CAUTION engine starts, stop the engine and determine what the problem is. The GTC-1200 is equipped with hydraulic oil warming functionality. The temperature of oil 7. Once the engine starts, allow it to run at low idle in the hydraulic reservoir is not reflected in the speed for 3 to 5 minutes.
Page 104: Stopping The Engine
3. Let the engine idle for 3 to 5 minutes. remain at the set speed for a short period of time before 4. Turn the ignition switch to the OFF position to stop the returning to low idle. engine. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 105: After Stopping The Engine
(overnight or over a weekend, for another because of problems that result from cold weather. example), turn off the battery disconnect switch. This will help prevent unauthorized use of the crane and/or accidental battery discharge. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 106: Travel Controls
HYDRAULIC FLUID OPERATING TEMPERATURE CAUTION STANDARD TRAVEL In standard mode, the travel function is controlled by two The GTC-1200 is equipped with hydraulic oil floor-mounted foot pedals. warming functionality. The temperature of oil in the hydraulic reservoir is not reflected in the...
Page 107: Winch Operation
1. To raise a load, pull the joystick back and the winch will reel in the wire rope. 2. To lower a load, push the joystick forward and the winch will reel out the wire rope. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 109: Boom Controls
Conversely, when retracting, the second stage retracts first, then the fourth and tip stages retract simultaneously until fully retracted and then the third stage retracts. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 110 F2 to change mode. Figure 8 2. From main page, press “up” button once or “down” button twice to access the boom telescope page. GTC-1200 Operation Manual—US 99600142846_B 5-10 © Copyright 2016–2017...
Page 111 This indication is not available when the operator is manually overriding stage movement. Selected mode Lock indicates if mode may be changed. Boom icon indicates current mode selection. If unlocked, press F4 to change mode. GTC-1200 Operation Manual—US 99600142846_B 5-11 © Copyright 2016–2017...
Page 113 3 beeps once or twice. The following crane functions will stop immediately: ◊ Boom out ◊ Boom hoist down ◊ Winch ◊ Raise GTC-1200 Operation Manual—US 99600142846_B 5-13 © Copyright 2016–2017...
Page 114: Exterior Cameras
OPERATION EXTERIOR CAMERAS Figure 10 1 – Right-Side View Camera) 3 – Rear View Camera 2 – Rear View Camera GTC-1200 Operation Manual—US 99600142846_B 5-14 © Copyright 2016–2017...
Page 115: Reeving
The default setting for the camera view is the winch view. 2 – Main Winch 6 – Boom Head Bottom Sheaves 3 – Top of Boom Head 7 – Hook Block 4 – Center Sheave for Jib GTC-1200 Operation Manual—US 99600142846_B 5-15 © Copyright 2016–2017...
Page 116: Parts-Of-Line
The following table shows the standard parts-of-line. Select the number of parts-of-line that ensures the most efficient operation, taking into consideration boom length, radius, load mass, hoisting speed and other considerations such as winch drum wire rope capacity. NUMBER OF PARTS-OF-LINE Reeving Pattern NUMBER OF PARTS-OF-LINE Reeving Pattern GTC-1200 Operation Manual—US 99600142846_B 5-16 © Copyright 2016–2017...
Page 117: Anemometer (Option)
If you find it difficult to control the load because of the wind, stop crane operation. For boom lift, with wind speed is in excess of 20 mph (9 m/s), contact Tadano Mantis for capacities. During jib lift, stop operation when the wind speed exceeds 20 mph (9 m/s).
Page 118: Load Moment Indicator (Aml)
Note that the load moment indicator is not a load meter. The lifting load shown on it must be regarded as a reference value and its precision is not guaranteed. See Figure 14. GTC-1200 Operation Manual—US 99600142846_B 5-18 © Copyright 2016–2017...
Page 119 STOP Two-blocking Two-blocking Registering travel Registering travel Rearward instability Rearward instability enable configuration enable configuration Working range limit Working range limit Registering boom Registering boom sequencing mode sequencing mode configuration configuration Figure 14 GTC-1200 Operation Manual—US 99600142846_B 5-19 © Copyright 2016–2017...
Page 121: How To Read The Indicators
18 – Main Boom Configuration Indicator Symbol 8 – Hook Load Display 19 – Boom Length Display 9 – Rated Lifting Capacity Display 20 – Number of Parts of Line Display 10 – Crane Status Indicator (B-2) GTC-1200 Operation Manual—US 99600142846_B 5-21 © Copyright 2016–2017...
Page 122 The indicator (icon) shows a crane state. Refer to 16. F2 Key Information Symbol Crane Status Indicator on page 5-26 for the meaning Indicates F2 key is used to register track/carbody of the icons. jack condition. GTC-1200 Operation Manual—US 99600142846_B 5-22 © Copyright 2016–2017...
Page 123 Illuminates when each working range limit function is registered. When the limit range is reached, the crane operation stops automatically. At this time, the indicator state changes from "being lit" to "flashing." Figure 18 GTC-1200 Operation Manual—US 99600142846_B 5-23 © Copyright 2016–2017...
Page 124 4 – F3 Key 12 – Parts of Line Key 5 – F4 Key 13 – Counterweight Configuration Select Key 6 – Exit Key 14 – Working Range Limit Key 7 – Display Change Key GTC-1200 Operation Manual—US 99600142846_B 5-24 © Copyright 2016–2017...
Page 125 70.0 70.0 klbs klbs Figure 20 1 – Slewing Frame Inclination Bargraph 4 – Slewing Angle Display 2 – Slewing Position Display 5 – Display Change 3 – Lifting Height Display GTC-1200 Operation Manual—US 99600142846_B 5-25 © Copyright 2016–2017...
Page 126 1. Start the engine. Each time the counterweight configuration select ◊ The load moment indicator is turned on. key is pushed, the display changes as shown in Figure 23. GTC-1200 Operation Manual—US 99600142846_B 5-26 © Copyright 2016–2017...
Page 127 Figure 20. 23.3 23.3 klbs klbs WARNING If the indication on the load moment indicator and klbs klbs actual counterweight configuration do not match, an overturning accident or crane damage can occur. Figure 24 GTC-1200 Operation Manual—US 99600142846_B 5-27 © Copyright 2016–2017...
Page 128 See Figure 27. Figure 25 klbs klbs klbs klbs max klbs max klbs max klbs max klbs 70.0 70.0 klbs klbs 70.0 70.0 70.0 70.0 klbs klbs klbs klbs Registered Counterweight Configuration Figure 27 GTC-1200 Operation Manual—US 99600142846_B 5-28 © Copyright 2016–2017...
Page 129 ◊ Instead of the F2 key, you can use the F3 configuration symbols are as shown in (backward) key or F4 (forward) key to change the Figure 30. display of track/carbody jack configuration. GTC-1200 Operation Manual—US 99600142846_B 5-29 © Copyright 2016–2017...
Page 130 2 – Track Retracted ◊ To abort registration, push the exit key (see Figure 31). The pop-up window closes and the load moment indicator returns to the state before the start of the registration. Figure 31 GTC-1200 Operation Manual—US 99600142846_B 5-30 © Copyright 2016–2017...
Page 131 The pop-up window for the boom configuration registration appears on the display panel. Each time you push the boom configuration select key, the display changes as shown in Figure 36. Figure 34 Figure 35 GTC-1200 Operation Manual—US 99600142846_B 5-31 © Copyright 2016–2017...
Page 132 59.1 ft Work platform on Work platform on 59.1 ft (18.0 m) jib, 59.1 ft (18.0 m) jib, 33.5 ft (10.2 m) jib 33.5 ft (10.2 m) jib 0.0° offset 0.0° offset Figure 36 GTC-1200 Operation Manual—US 99600142846_B 5-32 © Copyright 2016–2017...
Page 133 (see Figure 39). Figure 38 Boom configuration indication symbol represents the registered status. klbs klbs klbs klbs max klbs max klbs max klbs max klbs 70.0 70.0 70.0 70.0 klbs klbs klbs klbs Figure 39 GTC-1200 Operation Manual—US 99600142846_B 5-33 © Copyright 2016–2017...
Page 134 1 – Pop-up window for main hook block 3 – When auxiliary boom nose sheave/jib is registered. registration is displayed. 4 – When main boom is registered. 2 – Pop-up window for auxiliary hook block registration is displayed. GTC-1200 Operation Manual—US 99600142846_B 5-34 © Copyright 2016–2017...
Page 135 (see Figure 44). Figure 43 Registered Number of Parts of Line. klbs klbs klbs klbs max klbs max klbs max klbs max klbs 70.0 70.0 klbs klbs 70.0 70.0 klbs klbs Figure 44 GTC-1200 Operation Manual—US 99600142846_B 5-35 © Copyright 2016–2017...
Page 136 70.0 70.0 klbs klbs operations to make sure the crane does not move (see Figure 46). klbs klbs max klbs max klbs 70.0 70.0 klbs klbs Figure 46 Figure 48 GTC-1200 Operation Manual—US 99600142846_B 5-36 © Copyright 2016–2017...
Page 137: Alarm And Recovery Operation
7 – Boom Length cannot operate the crane. 8 – Number of Parts of Line Contact your nearest Tadano distributor or dealer. 9 – Jib Length (When jib is selected) 10 – Jib Offset Angle (When jib is selected) 11 – Work Platform Configuration (When work platform is selected) 12 –...
Page 138 If the F1 key is pressed while a warning code is shown, a pop-up window appears and shows a message (see Figure 50). Stop due to Stop due to overwinding overwinding Figure 50 GTC-1200 Operation Manual—US 99600142846_B 5-38 © Copyright 2016–2017...
Page 139 [W0124] Overloading occurs during • Unwind the winch, or “Stopped at limit range of boom boom lift with the jib retract or raise the with jib” extended. boom. • Stow the jib. GTC-1200 Operation Manual—US 99600142846_B 5-39 © Copyright 2016–2017...
Page 140 (Repeats every operation. 1 second for [W0013] The state of front position Contact a Tadano distributor 5 seconds.) “Over-front detection switch is detector switch and actual or dealer for inspection and defective” slewing angle do not agree.
Page 141 WARNING CODE BUZZER CAUSE REMEDY [W0018] Load moment indicator The state of the boom full Contact a Tadano distributor “Boom full retraction switch 1 built-in buzzer: retraction detector switch and or dealer for inspection and faulty” beep-beep-beep actual boom length do not maintenance.
Page 142 [W0999] When the power is turned Contact a Tadano distributor “Back-up battery running down” on, the battery for the load or dealer for battery moment indicator built-in replacement. clock is low.
Page 143: Other Functions
Lifting height limit indicator built-in “staying lit” to “flashing.” buzzer: Load radius limit beep-beep-beep (Every 1 second for Left slewing limit 5 seconds.) Right slewing limit GTC-1200 Operation Manual—US 99600142846_B 5-43 © Copyright 2016–2017...
Page 144 Figure 54 1 – Lifting Height 3 – Boom Angle Lower Restriction Limit 2 – Registered Load 4 – Boom angle upper Radius Limit Value limit is highlighted. Current boom angle is displayed. GTC-1200 Operation Manual—US 99600142846_B 5-44 © Copyright 2016–2017...
Page 145 The corresponding limit indicator lamp darkens. ◊ The pop-up window closes and the load moment indicator returns to the basic display. When you press the F1 (clear) key, all the work range limits are canceled. GTC-1200 Operation Manual—US 99600142846_B 5-45 © Copyright 2016–2017...
Page 146 If you select the item with the limit value already registered, remember that pressing the set key cancels the registration of the work range limit. ◊ Figure 59 shows an example of display in which “slewing limit” is registered. GTC-1200 Operation Manual—US 99600142846_B 5-46 © Copyright 2016–2017...
Page 147 2 hours after the load registration appears on the display panel. moment indicator is turned off. In this case, it is necessary to register the operation state from the beginning. GTC-1200 Operation Manual—US 99600142846_B 5-47 © Copyright 2016–2017...
Page 148 “Stopped at load radius limit limit. restriction” [W0042] The boom is slewed to the Slew the boom in the “Right swing restriction limit” slewing limit. opposite direction. [W0043] “Left swing restriction limit” GTC-1200 Operation Manual—US 99600142846_B 5-48 © Copyright 2016–2017...
Page 149 3. To cancel the TARE function, push the TARE key again. ◊ The selected preset icon is highlighted. ◊ The hook load display returns to the original hook load display, and the TARE indicator lamp darkens. GTC-1200 Operation Manual—US 99600142846_B 5-49 © Copyright 2016–2017...
Page 150 The pop-up window for winch drum rotation buzzer selection appears on the display panel. 2. Press the F3 (backward) or F4 (forward) key to select one of the rotation buzzer icons. Figure 65 ◊ The selected icon is highlighted. GTC-1200 Operation Manual—US 99600142846_B 5-50 © Copyright 2016–2017...
Page 151 If there is any crane trouble, operate the crane following the instructions of a Tadano distributor or dealer. Figure 66 1. Select the telematics data transmission menu and press the set key.
Page 152 For transmitting additional data, wait until the icon ◊ After the registration for data transmission is returns to normal status. completed, the pop-up window closes, and the load moment indicator returns to the crane operation status. Figure 69 GTC-1200 Operation Manual—US 99600142846_B 5-52 © Copyright 2016–2017...
Page 153: Maintenance And Inspection
MAINTENANCE CHAPTER 6: MAINTENANCE AND INSPECTION If you have any questions, contact your authorized Tadano WARNING Mantis Dealer or Tadano Mantis Customer Support at (615) 794-4556. Fire and Explosion Hazard • Diesel fuel is flammable MAINTENANCE SAFETY and explosive under certain The following are Warnings: conditions.
Page 154 ALWAYS wear eye protection when servicing the crane and when using compressed air or high- pressure water. Dust, flying debris, compressed air, pressurized water or steam may injure your eyes. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 155: Inspection
TADANO distributor or dealer for repair. and burn you. • Wear eye protection and rubber gloves when handling Long Life Coolant (LLC).
Page 156 5 – Head of 3rd Boom Section 11 – Boom Elevating Cylinder Upper Pivot 6 – Rear of 3rd Boom Section JIB STRUCTURE Figure 2 1 – Rear End of Top Jib 2 – Head of Base Jib GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 157 MAINTENANCE SWING FRAME Figure 3 1 – Swing Bearing 3 – Lower Part of Swing Frame 2 – Boom Foot 4 – Boom Elevating Cylinder Lower Pivot GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 158 4 – Track Frame at Extend Beam 2 – Carbody Front and Rear of Slew Ring 5 – Outer End of Extend Beam Structure 6 – Carbody at Extend Beam Exit 3 – Carbody Jacks and Mount Weldments GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 159: Preventative Maintenance Schedule
The crane must be checked and inspected each day or before each new shift of operation. Report any problems to the site supervisor. Never operate the crane until all problems are properly corrected. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 165: Crane Inspection And Maintenance - Daily
Allow the engine to cool first. Figure 5 3. Open the engine access door and remove the dipstick. 4. The oil should be between the low and high level marks on the dipstick. GTC-1200 Operation Manual—US 99600142846_B 6-13 © Copyright 2016–2017...
Page 166 A warning icon will display on the MD3 screen if the hydraulic oil is below the minimum allowable level. If the icon appears, shut down the crane and check/ add hydraulic oil as required before resuming crane operation. GTC-1200 Operation Manual—US 99600142846_B 6-14 © Copyright 2016–2017...
Page 167 5. Release the cap nut and check whether the gap between the packing ring and the retaining ring is closed. Figure 10 Figure 11 GTC-1200 Operation Manual—US 99600142846_B 6-15 © Copyright 2016–2017...
Page 168 5. Screw-fasten filter base by hand to the new filter cartridge to filter top. 6. Tighten all components securely and reattach the electrical connector. 7. Bleed the system. GTC-1200 Operation Manual—US 99600142846_B 6-16 © Copyright 2016–2017...
Page 169: Crane Inspection And Maintenance – 50 Hours/Weekly
DANGER During slew operation, make sure no one is on the tracks or undercarriage. GTC-1200 Operation Manual—US 99600142846_B 6-17 © Copyright 2016–2017...
Page 170 Minimum sag, f(in) = .0293 * L(in) Maximum sag, f(in) = .0377 * L(in) Figure 14 NOTE: Measure sag at center roller position between contact surfaces of track chain and bottom roller. 4. Disconnect the grease gun. GTC-1200 Operation Manual—US 99600142846_B 6-18 © Copyright 2016–2017...
Page 171: Crane Inspection And Maintenance – 100 Hours
NOTE: After each cleaning operation of the machine – especially after using a steam-jet unit – check the lubrication of the ring gear and pinion of the swing mechanism. Always supply the ring gear and the pinion with lubricant. GTC-1200 Operation Manual—US 99600142846_B 6-19 © Copyright 2016–2017...
Page 172: Crane Inspection And Maintenance – 200 Hours
CLEAN FUEL INLET SCREEN 2. Remove the cap and add the appropriate type of 1. Open the fuel tank access and remove the fuel fill cap. washer fluid for the climate, as needed. GTC-1200 Operation Manual—US 99600142846_B 6-20 © Copyright 2016–2017...
Page 173: Crane Inspection And Maintenance – 500 Hours
6-37. Figure 20 CLEAN THE RADIATOR Remove collected dust from the cooler fins of the charge air and water cooler by flushing with compressed air or using a clean paint brush. GTC-1200 Operation Manual—US 99600142846_B 6-21 © Copyright 2016–2017...
Page 174: Crane Inspection And Maintenance - 1000 Hours
DANGER • Check and retighten the hydraulic assembly/pipe If an increase of the backlash or advanced wear fasteners. is suspected, contact Tadano Mantis Customer Support personnel. • Check hydraulic system for leakage at regular intervals. CHECK LOAD MOMENT INDICATOR...
Page 175 6. Install the cap assembly and secure in place with the matter; if necessary, reduce oil change intervals. mounting bolts. 7. If the filling strainer is contaminated or restricted, open the ventilation filter and clean the filling strainer. GTC-1200 Operation Manual—US 99600142846_B 6-23 © Copyright 2016–2017...
Page 176: Crane Inspection And Maintenance - 2000 Hours
Locate the rear QD fitting on the hydraulic tank. It is mounted high on the rear of the tank so that new hydraulic oil is filtered as it enters the tank. GTC-1200 Operation Manual—US 99600142846_B 6-24 © Copyright 2016–2017...
Page 177 For capacity and specifications of hydraulic oil, see Capacities and Specifications Chart on page 2-14. e. Disconnect the oil dispensing container. Reconnect the hydraulic line to the rear QD fitting. g. Bleed the system. GTC-1200 Operation Manual—US 99600142846_B 6-25 © Copyright 2016–2017...
Page 178 When the brake is removed to change the oil, it should also be disassembled to check the internal parts for wear. If the brake is worn or damaged, repair the brake or replace with a new brake. GTC-1200 Operation Manual—US 99600142846_B 6-26 © Copyright 2016–2017...
Page 179: Crane Maintenance - As Required
MAINTENANCE 4. To activate the lubrication pump, press the switch Contact Tadano Mantis Customer Support in case of questions or problems. located along the right roofline while swinging the boom slowly. Lubricate the slew bearing and the boom heel pin at least every two weeks during normal CRANE MAINTENANCE –...
Page 180: Winch Inspection And Maintenance - Daily
Visually inspect the wire rope for any fraying, broken strands, bruising, kinking, corrosion, reduction of rope diameter and wear. Check along the entire length, including at the fastening device. Figure 32 1 – Rotation Resistant Wire Rope Outside Diameter GTC-1200 Operation Manual—US 99600142846_B 6-28 © Copyright 2016–2017...
Page 181: Winch Inspection And Maintenance - 1000 Hours
5. Add oil so it is right at the oil check plug hole or just beginning to trickle out. 6. Install the oil level plug and the breather/fill plug. 7. Dispose of used oil properly. GTC-1200 Operation Manual—US 99600142846_B 6-29 © Copyright 2016–2017...
Page 182: Wire Rope Inspection And Maintenance - As Required
5 – Wire Clip 3 – Wire Rope 6 – Wire Clip REMOVING WIRE ROPE 1. Extend the track frames. 2. Lower the boom fully, and place the hook block on the ground. GTC-1200 Operation Manual—US 99600142846_B 6-30 © Copyright 2016–2017...
Page 183: Unwinding Wire Rope
7. Spool out the wire rope until there is no wire rope left on the winch drum. Hammer out the wedge from the winch drum, and then spool out all the remaining wire rope. GTC-1200 Operation Manual—US 99600142846_B 6-31 © Copyright 2016–2017...
Page 184 3. Once the cuts and welding have been completed, the a. At the start of the winding, wind the rope along seizing bands are to be left in place if possible. the guide at the verge of the drum. GTC-1200 Operation Manual—US 99600142846_B 6-32 © Copyright 2016–2017...
Page 185 The tail sheaves in a pattern appropriate to the number of length of the dead end should be a minimum of 20 rope diameters but not less than 6 in. parts of line. GTC-1200 Operation Manual—US 99600142846_B 6-33 © Copyright 2016–2017...
Page 186 • Do not interchange wedge between S-421 and 1. Extend the boom, and unwind the wire rope leaving 3 US-422 or between sizes. or more dead turns of the rope on the winch drum. GTC-1200 Operation Manual—US 99600142846_B 6-34 © Copyright 2016–2017...
Page 187 Once the rope is unrestricted, twist the rope an additional half turn. Figure 46 3. Remove the rope socket from the hook block or boom head. GTC-1200 Operation Manual—US 99600142846_B 6-35 © Copyright 2016–2017...
Page 188 NOTICE Never twist the rope socket more than twice. 9. Ensure that the wire rope is wound neatly on the winch drum. If the wire rope is disorderly, unwind and wind it again. GTC-1200 Operation Manual—US 99600142846_B 6-36 © Copyright 2016–2017...
Page 189: Torque Values
*1: Torque for threaded parts that are clean, free of rust and contamination, and are well lubricated with 30 weight motor oil. **2: Torque for threaded parts that are clean, free of rust and contamination, and dry. GTC-1200 Operation Manual—US 99600142846_B 6-37...
Page 190: Inspection Points (Daily, Before Startup)
4 – Cab Electrical Equipment 12 – Hydraulic System Leaks 5 – Swing Gear Lube Pump 13 – Swing System 6 – Engine Oil Level 14 – Hydraulic Oil Level 7 – Engine Coolant Level GTC-1200 Operation Manual—US 99600142846_B 6-38 © Copyright 2016–2017...
Page 191: Lubrication Points
Figure 52 1 – Boom 4 – Door Lock and Seal 2 – Automatic Lubricatoin System 5 – Cab Pivot Points 3 – Slew Ring Gear and Pinion 6 – Swing Gear Pump GTC-1200 Operation Manual—US 99600142846_B 6-39 © Copyright 2016–2017...
Page 192: Oil / Coolant Level Inspection And Change
8 – Check Track Drive Reducer Oil Level 4 – Engine Coolant Level 9 – Check Swing Drive Reducer Oil Level 5 – Change Engine Coolant 10 – Change Swing Drive Reducer Oil GTC-1200 Operation Manual—US 99600142846_B 6-40 © Copyright 2016–2017...
Page 193: Backup System Operation
1 – Boom Telescope, Main Winch, Auxiliary Winch, Boom Hoist, Left Track Travel and Right Track Travel Manual Control Lever Location 2 – Counterweight Removal Cylinders, Track Extend/Retract and Jib Stowage Cylinders Manual Control Lever Location GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 194: Back-Up Operation Procedure
2. Identify the function(s) to be operated and move the desired position, release the manual control levers to manual control lever(s) to those sections of the control return the control valve back to the neutral position. valve. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 195: Swing Back-Up Park Brake Release Procedure
NOTE: The button will now extend farther than the original position. The swing brake will be released. 5. To swing manually, press the pin in the center of the hex nut in the solenoid at either end of the swing pump servo control. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 197: Troubleshooting
Fuel filter(s) restricted Replace fuel filter(s). Wrong grade of fuel Drain and add correct fuel. Air system restricted Check air filter restriction indicator and air filters. Incorrect high idle speed (too low) See your authorized dealer. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 198 See your authorized dealer. Loose main bearing caps See your authorized dealer. Worn main bearings See your authorized dealer. Worn connecting rod bearings See your authorized dealer. Incorrect cam timing See your authorized dealer. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 199 Leakage in fuel system Inspect. Repair. Incorrect grade of fuel Drain, refill with correct fuel. Incorrect injection pump timing See your authorized dealer. Faulty turbocharger See your authorized dealer. Injection nozzles See your authorized dealer. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 200 Oil cooler air flow restricted See your authorized dealer. Hydraulic function drifting down See your authorized dealer. System relief valve setting too low See your authorized dealer. Excessive leakage in hydraulic system See your authorized dealer. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 201 Winch Brake Will Not Hold Brake mechanicals defective See your authorized dealer. Brake piston stuck in bore, or foreign See your authorized dealer. material lodged behind piston Broken spring washers See your authorized dealer. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 202: Engine Gauges And Indicators
TROUBLESHOOTING ENGINE GAUGES AND INDICATORS The console to the right of the AML-C display includes gauges and indicators that provide information about the engine. Figure 1 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 203 “STOP” position and continue Exhaust System Cleaning working until there is an event. opportunity, such as at the end of the work day or shift, to complete a stationary Exhaust System Cleaning. GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 204 See Chapter 3: Component See Chapter 3: Component Cleaning Switch Location and Overview. Location and Overview. Diesel Emission Displays current level of Refill tank if necessary. Fluid Level Diesel Emission Fluid in Gauge tank (%) GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 205: Aml-C Message
When the number of error items exceeds 50, the oldest record is deleted each time a new error occurs. Note 1: The error code in group 3 is rarely stored. Figure 2 – Error Message Display Screen GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 206 Load calculation value is negative. Detector Í abnormality malfunction, signal When the civil engineering input line open circuit, Di (No. 17206-34) is “During civil board malfunction engineering work,” the abnormality will not be judged. GTC-1200 Operation Manual—US 99600142846_B 8-10 © Copyright 2016–2017...
Page 207 Signal line short Í abnormality output monitor incorrectly becomes circuit, board malfunction E2203 Do3 output OFF Although the Do3 output is OFF, the Signal line short Í abnormality output monitor incorrectly becomes circuit, board malfunction GTC-1200 Operation Manual—US 99600142846_B 8-11 © Copyright 2016–2017...
Page 208 OFF. malfunction E2216 Do8 output ON Although the Do8 output is ON, the Signal line short abnormality output monitor incorrectly becomes to ground, board OFF. malfunction GTC-1200 Operation Manual—US 99600142846_B 8-12 © Copyright 2016–2017...
Page 209 Re-adjustment is required. Unless the error data is erased, the message remains. E3008 Task execution Runaway has occurred to the I/O Malfunction due to Í abnormality related program. noise and others, board malfunction GTC-1200 Operation Manual—US 99600142846_B 8-13 © Copyright 2016–2017...
Page 211 Low Error Value below low error level on input Error Sensor channel. Rear pump Pressure VREFF Error Error Sensor Fuel Level Sensor High Error Value over high error level on input Error channel. GTC-1200 Operation Manual—US 99600142846_B 8-15 © Copyright 2016–2017...
Page 212 Not able to output current. Current is Error Valve 50-100% of commanded. Fan Disable Valve Open Load Output is disconnected. Current is Error less than 50% of commanded. Fan Disable Valve Overload Error GTC-1200 Operation Manual—US 99600142846_B 8-16 © Copyright 2016–2017...
Page 213 Low Error Value below low error level on input Error Temperature Sensor channel. Hydraulic VREFF Error Error Temperature Sensor Swing Pump Pressure High Error Value over high error level on input Error Sensor channel. GTC-1200 Operation Manual—US 99600142846_B 8-17 © Copyright 2016–2017...
Page 214 50% of commanded. Swing Relief B Overload Error Pressure Valve Swing Relief B Saturated Not able to output current. Current is Error Pressure Valve 50-100%. VREFF Error Error No Contact Error GTC-1200 Operation Manual—US 99600142846_B 8-18 © Copyright 2016–2017...
Page 215 High Error Value over high error level on input Error Sensor channel. Left Track Position Low Error Value below low error level on input Error Sensor channel. Left Track Position VREFF Error Error Sensor GTC-1200 Operation Manual—US 99600142846_B 8-19 © Copyright 2016–2017...
Page 217 Check Winch Mounting Bolts for Proper Torque 6-30 Check Winch Oil Level 6-29 Check Windshield Wiper Washer Fluid 6-20 Check Work Site Conditions 1-5 Classification of Error Code 8-9 Clean Direct-Flow Radial Air Cleaner 6-16 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 218 Error History 8-9 Jib Structure 6-4 Error Notification 8-9 Joysticks 3-7 Exercise Caution for Multi-crane Operation 1-16 Exterior Cameras 5-12 Exterior Views 3-1 Keep Engine Surroundings Clean 1-4 Keep Floors and Shoe Soles Clean 1-3 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 219 Securely Rig Load 1-7 Operate Lubrication Pump 6-17 Selecting Display 5-23 Operation 5-1 Side Frames 2-3 Operator’s Cab 2-2 Signal Words 1-2 Optional Equipment 2-4 Soft keys 3-21 Optional Jib Deployment Installation and Stowage 4-21 Specifications 2-1 GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 220 Upper Right Control Console 3-11 Use Crane Only for Its Specified Purposes 1-10 Use Safety Devices Correctly 1-6 Use Sufficient Illumination at Night 1-6 Using Crane Outside of the U.S. (Including Satellite Communication Terminal) vi GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...
Page 222 TADANO MANTIS Corporation 1705 Columbia Avenue Franklin, TN 37064 USA Phone: (800) 272-3325 Fax: (615) 790-6803 Email: sales@mantiscranes.com http://www.mantiscranes.com GTC-1200 Operation Manual—US 99600142846_B © Copyright 2016–2017...

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