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Foreword Foreword This service manual describes the composition of the Model GR-700N-1 rough terrain crane, its adjustment methods and hydraulic and electric circuit diagrams. This service manual applies to the cranes with the specification numbers given below. Check the specification number on the nameplate of your crane.
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Foreword 2. External view The following is the traveling posture. Front, rear, right, and left are the directions viewed from a position when operator sits on operator's seat with the boom directed to the front of the frame. Those directions remain invariant regardless of slewing direction of the superstructure.
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Foreword 3. Outline of specifications Spec. No. Item GR-700N-1 GR-700N-1 GR-700N-1 -00101 -00121 -00122 No. of boom sections No. of jib stages Single top Fitted Main winch Fitted Auxiliary winch Fitted Winch Winch high-speed hoisting down Fitted Winch brake Automatic brake (Neutral brake)
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Foreword 4. Conversion table Length millimeter centimeter meter inch foot mile kilometer in, ” ft, ’ 1×10 1×10 3.93701×10 3.28084×10 1.60934 1×10 1×10 3.93701×10 3.28084×10 6.21373×10 1×10 1×10 3.93701×10 3.28084 2.54×10 2.54 2.54×10 8.33333×10 3.048×10 3.048×10 3.048×10 1.2×10 Speed km/h mile/h, mph 6.21373×10 1.60934...
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Foreword Mass gram kilogram ounce pound metric ton short ton s. t 1×10 3.5274×10 2.20462×10 1×10 1.10231×10 1×10 3.5274×10 2.20462 1×10 1.10231×10 2.83495×10 2.8349×10 6.25×10 2.83495×10 3.12494×10 4.53592×10 4.53592×10 1.6×10 4.53592×10 5×10 1×10 1×10 3.5274×10 2.20462×10 1.10231 9.07185×10 9.07185×10 3.2×10 2×10 9.07185×10 Pressure...
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Foreword 5. Drawing method of illustrations in this service manual The third angle projection method of mechanical drawing is used for the illustrations in this service manual. The third angle projection method is generally composed of the front view (the figure viewed from the front: A), top view (the figure viewed from the top: B), and right-side view (the figure viewed from the right: C) as shown below.
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6. Group index Data, Adjustment and Checks System Diagrams WA04-4651E...
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Foreword 7. Contents Spec. No. Section GR-700N-1 GR-700N-1 GR-700N-1 -00101 -00121 -00122 Data, Adjustment and Checks Service Data Hydraulic Pressure Adjusting pressure Pneumatic Pressure Air Bleeding Procedure Electric Adjusting procedure Crane Operation Assembly Adjustment Traveling Device Crane Operation Operation Check...
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Boom clearance adjustment ....48 Parking brake adjustment ......63 Shim adjustment at lower oblique sides Adjusting the clearance of the boom bottom ......49 (between brake shoe and drum) ..63 Shim adjustment at upper part Connecting parking brake of the boom bottom ......
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Y-8 Operation Check Y-9 Operation Check (Crane Operation) ....72 (Traveling Device) ....77 Outrigger status indicator Permanent-magnetic retarder ....77 by operating outrigger inside cab . 72 Automatic transmission ......78 Outrigger status indicator Rear steering lock ........79 by lower outrigger control box ..
Service Data Service Data [NOTICE] Standard values are values at time of vehicle shipment from TADANO. Limit values are the limits at which adjustment or part replacement is necessary. 1. Amounts of oil and coolant (1L = 2.64172 × 10...
Service Data 3.3 Hydraulic cylinder (1 m = 3.28084 ft) (1 mm = 3.93701 × 10 Remarks Standard Item value Condition and method Safety and notice Inspection conditions 1. Boom angle: 60°±2° (Lowering operation) 2. Boom full retraction 3. Engine stop 1°...
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Service Data Remarks Standard Item value Condition and method Safety and notice Inspection conditions 1. Angle lowered by 5°±2° from jib tilt angle upper limit (minimum offset angle) 2. Boom angle: 60°±2° 3. Engine stop 1° or less/ 4. No load tilt 2 hours Inspection method...
Service Data 4. Slewing section (1 mm = 3.93701 × 10 Item Standard value Remarks Horizontal play 5.0 mm or less Amount of slewing play Vertical play 2.5 mm or less 5. Boom section 5.1 Boom slide plate (1 mm = 3.93701 × 10 Replacement Standard standard (mm)
Service Data 5.2 Jib slide plate (1 mm = 3.93701 × 10 Replacement Standard thickness standard (mm) Location used Remarks (mm) Limit value Lower Jib 1 Front Side Lower Front Side Jib 2 Upper Upper corner Rear Side Side Upper Upper corner Jib 3 Rear...
Service Data 5.3 Boom bending and deformation (1 mm = 3.93701 × 10 Item Standard value (mm) Remarks Overall boom bending No significant vertical or horizontal Set the machine (at full extension, maximum elevation angle, with bends shall be found along the entire level.
Service Data 5.4 Jib bending and deformation (1 mm = 3.93701 × 10 Item Standard value (mm) Remarks Overall jib bending No significant vertical or horizontal Set the machine (at full extension, minimum tilt angle, with rated bends shall be found along the entire level.
Service Data 5.5 Wire rope (1 mm = 3.93701 × 10 Limit Item Standard value Remarks value Construction Wire rope diameter (mm) 16.7 (Nominal diameter) SeS(48)+6×WS(31) O/O For main winch WS: 15 Number of broken wire (pcs.) – Fi: 13 IWRC 6×Fi(29) O/O Construction Wire rope diameter (mm)
Service Data 5.6 Sheave (1 mm = 3.93701 × 10 Standard of Limit of minor Item minor diameter diameter (mm) Remarks (mm) (*1) • Winch sheave Determination of limit minor 264.6 diameter • Attachment sheave (When rope of nominal diameter (heavy-duty lift device) Only sheaves less than 25 mm are used)
Service Data 6. Criteria for maintenance and replacement of vehicle 6.1 Power transmission device Item Standard value Remarks Idling (min 700 ± 20 2270 ± 50 Eco mode: OFF 1550 Speed limiter (With load) 1950 ± 20 (For reference) Check conditions (min •...
Service Data 6.3 Steering device (1 mm = 3.93701 × 10 Item Standard value Remarks Cylinder –0.025 Ø35 –0.05 side Fixing pin outer diameter (mm) –0.025 Ø38 Rod side –0.05 Upper: 0 Vertical clearance to axle (mm) Lower: 0.05 Camber (°) Caster (°) King pin angle (°) 1st axle...
Y-1 . Y-1 . Service Data 7. Mass table The dry weights of the major components are shown in the table below. Refer the weights, and select appropriate hoisting devices when removing and installing the component. (kg (lb)) Assy name Mass Slewing table assy (not including: boom, jib, elevating cylinder, slewing bearing,...
Set the AML emergency switch to "Emergency" (after the pressure adjustment, make sure to return the AML emergency switch to "Normal" position). Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML.
2.2 Telescoping [NOTICE] Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML. Shift the control lever or switch while the engine is idling, then increase engine speed.
Set the AML emergency switch to "Emergency" (after the pressure adjustment, make sure to return the AML emergency switch to "Normal" position). Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML.
2.4 Slewing [NOTICE] Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML. Shift the control lever or switch while the engine is idling, then increase engine speed.
Adjusting Pressure (Hydraulic Pressure) 2.5 Outrigger [NOTICE] Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Shift the control lever or switch while the engine is idling, then increase engine speed. Engine Set pressure Item...
Adjusting Pressure (Hydraulic Pressure) 2.7 Steering [NOTICE] Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Shift the control lever or switch while the engine is idling, then increase engine speed. Engine Set pressure Item...
Adjusting Pressure (Hydraulic Pressure) 2.9 Jib tilt and jib telescoping [NOTICE] Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML. Engine...
Adjusting Pressure (Hydraulic Pressure) 2.10 Suspension lock [NOTICE] Oil temperature: 50 ± 5°C (113 - 131°F) (hydraulic oil: TADANO Hydraulic Oil LL) Shift the control lever or switch while the engine is idling, then increase engine speed. Engine Set pressure...
Air Bleeding Procedure Air Bleeding Procedure 1.2 Main pump 1. Hydraulic pump 1. Fill the hydraulic oil tank with the hydraulic oil. (If the suction section is disassembled due to repair [NOTICE] or other reasons, bleed from the air-bleed plug on Be sure that the following conditions are met before the suction side as described above.) starting the engine.
Air Bleeding Procedure 1.3 Main pump 6. If any abnormality is found, bleed the hydraulic (when the tank pressurization tool is used) pump again. [NOTICE] 7. If there is no abnormal noise, turn ON the PTO Adjust the pressure setting of the tank pressurization tool to 15 kPa {0.15 kgf/cm²} (2.2 psi).
Air Bleeding Procedure 2. Winch brake 2. Perform hoisting down operation of each main and auxiliary winch using the corresponding [NOTICE] air-bleed plug of the winch brake. To avoid damage to the friction plates of the winch • Engine: idling brakes, bleed the winch brakes following the procedures below.
Air Bleeding Procedure 3. Service brake [NOTICE] There are two wheel cylinder air-bleed plugs each [NOTICE] with each axle. The vehicle has two boosters; one for the front wheel brakes and the other for the rear wheel 4. Bleed the wheel cylinders in the calipers of the brakes.
Air Bleeding Procedure 4.2 Winch motor 4. Hydraulic motor assy [NOTICE] 4.1 Slewing motor Do not apply any load to the motor before completing air bleeding. [NOTICE] Do not apply any load to the motor before 1. Pour the hydraulic oil from the drain port until the completing air bleeding.
Air Bleeding Procedure 5. Winch counterbalance valve 6. Jib tilt cylinder (main and auxiliary) 1. Mount the jib, and then lower the jib head onto the ground by the jib tilt lowering operation. [NOTICE] With both the main and auxiliary winches, bleed the 2.
Air Bleeding Procedure 7. Pilot circuit 4 Telescoping (hydraulic pilot control valve) Set the boom/jib operation selector switch to the [NOTICE] "Boom telescoping" side. Conditions Pull out the connector (CN100) of the AML vent Engine speed : idling : ON solenoid valve.
Air Bleeding Procedure 8. Positive control circuit 9. Slewing control valve (back-pressure valve) While any of the crane operations described in [NOTICE] "7. Pilot circuit (hydraulic pilot control valve)". is Conditions performed, loosen the air-bleed plug near the Engine speed : Max lower pump to bleed the positive control circuit.
Y-4 . Y-4 . Air Bleeding Procedure 10. Hydraulic valve (winch brake) [NOTICE] Bleed this valve after the pilot circuit (hydraulic pilot control valve) (See the section 7.) and the positive control (See the section 8.) are bled. Conditions Engine speed : Idling : ON 1.
Adjusting Procedure (Electric) Adjusting Procedure 1.2 Boom full retraction detection switch (CN552) (Electric) Adjust the switch position so that its contact is 1. Switch adjustment procedure shifted (opened/closed) when the top boom section is extended/retracted. The position is 5 to 1.1 Over-front detection switch (CN521) 8 mm (0.2 to 0.31 in) longer than its fully retracted 1.
Adjusting Procedure (Electric) 1.3 Jib lock pin detection switch (CN573) 1.4 Jib connection pin detection switch (CN572) 1. Apply a thread locking agent (ThreeBond 1401 or 1. Apply a thread locking agent (ThreeBond 1401 or the equivalent) to the threaded section of the the equivalent) to the threaded section of the switch.
Adjusting Procedure (Electric) 1.5 Jib full retraction detection switch (CN554) 1. Apply a thread locking agent (ThreeBond 1401 or the equivalent) to the threaded section of the switch. 2. Install the support so that the switch contact is closed when the jib is retracted to the position where it is 5 to 8 mm (0.2 to 0.31 in) longer than its fully retracted length.
Adjusting Procedure (Electric) 1.6 Main wire rope length detection 1.7 Aux. wire rope length detection (Phase A: CN525) (Phase B: CN526) (Phase A: CN527) (Phase B: CN528) 1. Apply a thread locking agent (ThreeBond 1401 or 1. Apply a thread locking agent (ThreeBond 1401 or the equivalent) to the threaded section of the the equivalent) to the threaded section of the switch beforehand.
Adjusting Procedure (Electric) 1.11 Vehicle height detection 1.11.1 Assembly adjustment [NOTICE] Before making this adjustment, complete the adjustments in 1.11.2 and 1.11.3. Vehicle height detection (front right) Vehicle height detection (rear right) (CN406) (CN407) Front Axle (1st axle) Axle (4th axle) Vehicle height detection (front left) Vehicle height detection (rear left)
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Adjusting Procedure (Electric) Rear left Hole B Hole C Hole A Right switch Left switch Front Slot Rod assy Frame bottom face Axle center Front right Hole B Hole A Hole C Right switch Left switch Front Slot Rod assy Frame bottom face Axle center...
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Adjusting Procedure (Electric) 3. Check that the switch satisfies the operating conditions in the table below. (When the switch is turned ON, the LED lights up in green.) Front left or rear left front right or rear right Suspension Left switch Right switch Left switch Right switch...
Adjusting Procedure (Electric) 1.11.2 Switch adjustment (front left: CN400, CN401) (rear left: CN404, CN405) LED lit in green Slot LED lit in green Hole B Right switch Support Left switch Hole A Hole C Lever Grease sealed-in 1. Apply a thread locking agent (ThreeBond 1401 or 3.
Y-5 . Y-5 . Adjusting Procedure (Electric) 1.11.3 Switch adjustment (front right: CN402, CN403) (rear right: CN406, CN407) LED lit in green LED lit in green Slot Hole B Support Right switch Left switch Hole C Hole A Lever Grease sealed-in 1.
Assembly Adjustment (Crane Operation) Assembly Adjustment (Crane Operation) 1. Adjusting boom telescoping wire ropes 1.1 Adjusting boom telescoping wire ropes 1. Lower the fully retracted boom to horizontal. 2. Evenly tighten the adjustment nuts A (2 points) of the 5th boom section extension wire rope, so that the 5th boom section is slightly (1 to 5 mm (0.04 to 0.2 in)) away from the 4th boom section.
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Assembly Adjustment (Crane Operation) 4. Tighten adjustment nut C of the top boom section 5. Extend the boom by 200 to 300 mm (0.656 to retraction wire rope until the top and 5th boom 0.984 ft). Then retract it slowly and check that the sections are blocked by their respective stoppers stoppers on the 4th, 5th and top boom sections (the boom sections are fully retracted).
Assembly Adjustment (Crane Operation) Adjusting top end upper slide plate (3rd boom section to 5th boom section) 1. Make adjustments with each of the boom sections from 4th through top boom fully retracted by the No.3 boom telescoping cylinder. 2. After making the above adjustment, retighten the each of the adjustment bolts in the upper section and in the side by 1/4 turns, and then fix by using the nuts (both left and right).
Assembly Adjustment (Crane Operation) 1.3 Adjusting wire rope for 5th boom section extension After completing the adjustments of "1.1 Adjusting boom telescoping wire rope" and "1.2 Adjusting boom head lower slide plate", make adjustments below. Clear of the ground under conditions below. ...
Assembly Adjustment (Crane Operation) 2. Boom clearance adjustment [NOTICE] The part numbers and figures in this manual are shown while using the 2nd boom as an example. All adjustment procedures are the same from the top to 2nd boom sections (except for the upper part of the boom bottom).
Assembly Adjustment (Crane Operation) 2.1 Shim adjustment at lower oblique sides 2.2 Shim adjustment at upper part of the boom bottom of the boom bottom (section [1] indicated in Figure 1) (section [5] indicated in Figure 1) 1. Assemble the boom with standard number of 1.
Assembly Adjustment (Crane Operation) 2.3 Shim adjustment at sides of the boom bottom (section [2] indicated in Figure 1) 1. Measure the inner dimension of the outer boom box at the sliding position of the slide plates at approximately 1.5 m (4.92 ft) from the boom bottom.
Assembly Adjustment (Crane Operation) 2.4 Slide plate adjustment at lower part 4. For the heads of the base, 2nd, 3rd, and 4th boom of the boom head (section [3] indicated in Figure 1) sections, select and use the slide plates of the same thickness for both upper and lower slides for 1.
Assembly Adjustment (Crane Operation) 2.5 Clearance adjustment at upper part The above completes the adjustments of 3rd - 5th of the boom head (section [4] indicated in Figure 1) boom sections. For the base boom and 2nd boom sections only, 1.
Assembly Adjustment (Crane Operation) 2.6 Shim adjustment at upper part 2.7 Clearance check at upper part of the boom bottom of the boom bottom (section [5] indicated in Figure 1) (section [5] indicated in Figure 1) 1. After the adjustment of boom head side (sections 1.
Assembly Adjustment (Crane Operation) 2.8 Clearance check at sides 3. Installing and adjusting anti-buckling of the boom bottom bolts for telescoping cylinders (Section [2] shown in Figure 1) Boom side ブーム側 • 2nd, 3rd, 5th, and top boom sections: Cylinder side シリンダ側...
Assembly Adjustment (Crane Operation) 4. Bubble level adjustment The upper bubble level in the cab and the lower bubble level on the outrigger control panel must be adjusted so that they are parallel to the slewing table plane (*1). The following shows the general adjustment procedure for bubble levels of large cranes (AC, RC and TC cranes).
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Assembly Adjustment (Crane Operation) ○Method B (Case where the machining surface on the slewing bearing cannot be used) 1. If the machining surface on the slewing bearing is not exposed, place bubble levels on the base plate on the slewing table with the boom directed to over-front. Then extend the jacks to set the machine level in lateral and longitudinal directions.
Y-6 . Y-6 . Assembly Adjustment (Crane Operation) 4.2 Upper and lower bubble level adjustment After leveling the slewing table plane, adjust so that the bubble in each upper and lower bubble level is center-aligned to the mark using the adjuster screw of each bubble level with the boom directed to over-front and boom angle of 50°.
Assembly Adjustment (Traveling Device) Assembly Adjustment 1.2 Tightening the cap of reserve tank of service brake fluid (Traveling Device) After bleeding air, pour the brake fluid up to a required level. 1. Service brake adjustment [NOTICE] 1.1 Adjusting the brake pedal Tightening the cap excessively may break the stopper.
Assembly Adjustment (Traveling Device) 1.3 Check after replacing brake hose 2. Accelerator adjustment After you replace the brake hoses and so on, 2.1 Accelerator pedal make sure that any contact does not occur between the hoses and the structures in any situation.
Assembly Adjustment (Traveling Device) 2.2 Accelerator sensor assembly and 6. Positioning of full stroke side stopper adjustment Adjust the position of the sensor with bolt C and [NOTICE] lock with the nut so that each sensor output (Out1 Do not touch the terminal directly because the (white-black) and Out2 (blue-green)) becomes static electricity tolerance of the sensor is weak.
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Assembly Adjustment (Traveling Device) Accelerator sensor output diagram For positioning procedures 4., 5. and 6. mentioned as above, check the voltage at the connector terminals shown below. △ 347-112-62600 △ 347-113-32000 △ 347-113-30000 WY05-3920E...
Assembly Adjustment (Traveling Device) 2.3 Engine speed 2.4 Procedure for checking engine stall speed If engine output power decreases or torque [NOTICE] converter oil is heated significantly, check the Before checking the engine speed, run the engine to warm it up. (Temperature of the torque converter engine stall speed as follows: oil should reach approximately 50°C (122°F).) CAUTION...
Assembly Adjustment (Traveling Device) 5.2 Adding oil to the torque converter and 5. Torque converter and transmission transmission 5.1 Maximum allowable speed [NOTICE] Units: km/h (MPH) When checking the oil level, turn OFF the PTO and Shift position High position Low position air conditioner.
Assembly Adjustment (Traveling Device) 6.1 Parking brake force 6. Braking force [NOTICE] 1. Must be 20% of the vehicle weight (including 1 Detach the connector of the inter-axle differential person aboard) at least. lock solenoid valve inside the pneumatic unit in the Check that the front and rear braking forces are right center of the vehicle beforehand.
0 ± 3 mm When illumination center is at 1 m or more (0.12 in)). (For reference) GR-700N-1: 1,050 mm (41.3 in) Up/down: Range between 70 mm (2.8 in) and 200 2. After the adjustment of the light axis, install the mm (7.9 in) downward from illumination center...
(1 mm = 3.93701 × 10 [NOTICE] ◆This section describes the adjustment procedure performed in the TADANO manufacturing line. 11.1 Align the axle center with frame center 1. Set the centers of 1st through 4th axles as well as 4. Adjust so that the spacing between the string or...
Assembly Adjustment (Traveling Device) 11.2 Align each axle using 1st axle as datum axle 1. Remove the greasing joints located under the king pin of each axle, and mount the measurement jig. (Refer to Detail 3) 2. Measure the distance between the 1st axle and 2nd axle, between the 1st axle and 3rd axle, and between the 3rd axle and 4th axle (both left and right).
12. Wheel alignment adjustment procedure (1 mm = 3.93701 × 10 [NOTICE] ◆This section describes the adjustment procedure performed in the TADANO manufacturing line. 12.1 Work preparation • Perform the suspension down operation on a flat, • Set up a string to between the front and rear stable ground.
Y-7 . Y-7 . Assembly Adjustment (Traveling Device) 12.2 Front wheel adjustment 12.4 Checking procedure • Make adjustments by changing the length of • In the testing ground, measure the side slip and steering rod (2) so that C = D (mm) is achieved.
Operation Check (Crane Operation) Operation Check Shift lever: N position (Crane Operation) Parking brake switch: Not in AUX 1. Outrigger status indicator by operating outrigger inside cab Operate the outrigger extend/retract selector switch. Shift lever: Not in N position Icon flashes on the AML display. Parking brake switch: AUX Press all outrigger control switch.
CN506: Extension switch for 4th to top boom Switch CN552 : ON sections (ISO layout) CN507: Extension switch for 4th to top boom sections (TADANO layout) AML: Telescoping correction switch for 2nd and 3rd boom sections 2nd and 3rd boom sections retract.
Operation Check (Crane Operation) 4. Hoisting 5. Backward stability control [Condition] [NOTICE] • Load : None Extend the outrigger, and set up the machine horizontally. • Engine speed : Approximately 700 min to medium speed 1. Select the on-rubber for outrigger set status on [Procedure] the AML.
Operation Check (Crane Operation) 6. Jib side-up function 6. Check the jib drop prevention function. Register the jib set status and perform the 1. Automatic stop by two-blocking must not occur following check. while the jib set status is registered. •...
Y-8 . Y-8 . Operation Check (Crane Operation) 7. Warning [NOTICE] For the location of the buzzers, refer to "Z-10 Electric Parts Location Diagram (Upper), 1. Inside cab". Warning Item Sound Checking procedure buzzer • 280Hz Buzzer sounds at 100% when main switch is ON and PTO Buzzer AML limit •...
Operation Check (Traveling Device) Operation Check (Traveling Device) 1. Permanent-magnetic retarder 1. Jack up the vehicle and select 6-wheel drive mode, and then set the retarder switch to ON (High and Low). (The pilot lamp lights up.) 2. Set the shift lever from N to D position, and then depress the accelerator. →...
Operation Check (Traveling Device) 2. Automatic transmission [NOTICE] Numbers indicate speedometer readings (units: km/h). ( ) Indicates lock-up ON/OFF point. Indicates downshift points when the accelerator position is 90% or above. (These do not need to be checked.) (★) Indicates the lock-up OFF point when the accelerator position is 90% or above.
Operation Check (Traveling Device) 3. Rear steering lock 3.1 Operation check A Turn the rear steering lock switch to "Release". (The indicator turns on.) Release The indicator is on. The indicator is off. Lock IWY05-0141E15 Check that the indicator is on. Switch to 8-wheel, crab, or rear steering.
Operation Check (Traveling Device) 3.2 Operation check B 4. Overshift prevention (1 km/h = 0.6214 MPH) 1. With the state of lock pin engaged, upshift to the 3rd gear, and then check that the lock pin does [NOTICE] not come out even when the rear steering lock Jack-up the crane and set the drive mode to 6-WD/High position, and then perform the switch is set to release.
Operation Check (Traveling Device) 5. Warning (1 km/h = 0.6214 MPH) [NOTICE] For the location of the buzzers, refer to "Z-10 Electric Parts Location Diagram (Upper), 1. Inside cab". Warning Item Sound Check conditions buzzer Buzzer sounds when the following conditions are met. 1.
Operation Check (Traveling Device) 6. Speedometer 8. Emergency transmission switch (1 km/h = 0.6214 MPH) 1. While in the High position and the shift lever is in When the actual traveling speed of the vehicle is V the N position, turn the emergency transmission the reading of the speedometer (V ) shall meet the switch ON.
Operation Check (Traveling Device) 9. Hydraulic suspension 9.1 Normal operation Flashes slowly: 0.8 second interval Flashes fast: 0.4 second interval Check the suspension state and the suspension lock indicator with the following procedure. Suspension lock indicator Operation Suspension state Turn ON the main switch to start engine.
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Operation Check (Traveling Device) Suspension lock indicator Operation Suspension state PTO-ON Flashes slowly Locked ↓ Extend the slides by the outrigger Lights up Locked operation switch Suspension falls rapidly if the suspension free switch is pressed while (central/individual) and jack up the the boom is in front and the crane is in the jack-up state.
Operation Check (Traveling Device) 9.2 Emergency operation Flashes slowly: 0.8 second interval Flashes fast: 0.4 second interval Check the suspension state and the suspension lock indicator with the following procedure. Suspension lock indicator Operation Suspension state Turn ON the main switch to start engine.
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Operation Check (Traveling Device) Suspension lock indicator Operation Suspension state Extend the slides by the outrigger Lights up Locked operation switch (central/individual) and jack up the Suspension falls rapidly if the suspension free switch is pressed while crane. the boom is in front and the crane is in the jack-up state. Set the outrigger status on the Do not operate the switch.
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Y-9 . Y-9 . Operation Check (Traveling Device) Suspension lock indicator Operation Suspension state Flashes fast Suspension emergency free Keep pressing the suspension free switch for 1 second or more. ↓ Turn OFF the main switch to stop Locked engine. ↓...
Y-1 0 . Y-1 0 . Inspection and Maintenance Y-10 Inspection and Maintenance 1. Refer to “Inspection and Maintenance” in “Operation Manual” of its applicable crane. 2. Maintenance of line filter Maintenance table Inspection and maintenance interval Part No. Part name (usage) Type of work Qty.
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System Diagrams Contents Z-1 Hydraulic Circuit ......1 Electric circuit .......... 10 Electric circuit (crane) ....... 10 Comparison table of hydraulic parts 4.1.1 --FE0759 ..........10 (part No., part name and location) ..1 4.1.2 FE0760-- ..........11 Electric circuit (carrier) ......12 Hydraulic circuit ........
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Z-6 Hydraulic Parts Location Diagram Z-8 Hydraulic Parts Location Diagram (Upper) ........25 (Torque Converter) ....44 Winch ............ 25 Torque converter related ......44 Telescoping ..........26 Z-9 Pneumatic Parts Location Elevation ..........27 Diagram ........45 Slewing ........... 27 Service brake related (upper) ....
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Z-12 Harness (Upper) ......59 Z-14 View System ........83 Harness (crane and carrier) ....59 System configuration ....... 83 Comparison table Inside cab ..........83 (connector No., usage and coordinate) ... 59 Over-side camera ........84 Harness (main) ......... 61 Back camera, drum camera ......
Hydraulic Circuit △ Applicable serial No. : FE0541 -- “Location” shows each applicable paragraph No. of this manual’s contents. Hydraulic Circuit Refer to the contents. 1. Comparison table of hydraulic parts (part No., part name and location) Part No Part name Location Part No Part name...
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Z-1. Z-1. Z-1. Hydraulic Circuit [NOTICE] · Suspension cylinder codes (FL), (FR), (RL), and (RR) indicate each installation location of the cylinder. · Outrigger solenoid valve codes (FL), (FR), (RL), and (RR) indicate each installation location of the valve. 2. Hydraulic circuit Applicable serial No.
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Electric Circuit (Upper) Z-4 Electric Circuit (Upper) 1. Composition of the electric circuit diagram The electric circuit diagram of this machine is composed of “Z-4 Electric Circuit (Upper)” and “Z-5 Electric Circuit (Lower)” mainly. The electric circuit (upper) is shown by following block diagram. GSMT CN1072 CN887, CN889,...
Electric Circuit (Upper) 2. Reading method of electric circuit 5) Shield line(GND) diagram Wire to establish GND by diverging another wire to the shield line 2.1 Notational convention S ○○ – AA ■Conditions Signal distinction Wire number symbol 1. Crane : traveling condition 2.
Electric Circuit (Upper) [NOTICE] 4.3 Electric circuit (slewing table, right) 1. If not specified, wire type is AVS and wire size is 0.5 mm Joint connector Joint connector CN993 AMP_070 CN1206 (S42-103) G (S42-103) G Boom angle detector Boom angle detector (S42-104) W (S42-104) W Boom length detector...
Electric Circuit (Upper) △ Applicable serial No. :FE0929-- [NOTICE] 4.5 Electric circuit (boom, jib) 1. If not specified, wire type is AVS and wire size is 0.5 mm Boom length detector Boom angle detector Boom length and angle detector Joint connector CN576 CN993 (S06-013) G...
Electric Circuit (Upper) 4.6 Electric circuit (GSMT) [NOTICE] 1. If not specified, wire type is CAVS and wire size is 0.5 mm GSMT (global system for mobile Joint connector communications terminal) CN1072 CN1584 (016AC) Y/L (016AC) Y/L KEY_Power_Supply 1-15 IGN_ON power supply (006AC) O (006AC) O BATT_Power_Supply...
Z-4. Electric Circuit (Upper) Z-4. 4.7 Electric circuit (SCT) [NOTICE] 1. If not specified, wire type is CAVS and wire size is 0.5 mm (satellite communications terminal) CN1068 (016AC) Y/L KEY_ON (006AC) O BATT (B51AF) B 1-11 (B51AG) B 1-12 (B51AH) B 1-15 (826AA) W/L...
Electric Circuit (Lower) Z-5 Electric Circuit (Lower) 1. Composition of the electric circuit diagram The electric circuit diagram of this machine is composed of “Z-4 Electric Circuit (Upper)” and “Z-5 Electric Circuit (Lower)” mainly. The electric circuit (lower) is shown by following block diagram. Center joint Main CN788, CN789...
Electric Circuit (Lower) “Electric circuit diagram” and “Harness diagram” show each applicable paragraph No. of this manual’s contents. Refer to the contents. 2. Comparison table (connector No., usage, coordinate and paragraph No.) Electric Electric Electric Electric Electric Electric Harness Harness Harness CN No.
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Electric Circuit (Lower) △ Applicable serial No. : FE0636 -- Electric Electric Electric Electric Electric Electric Harness Harness Harness CN No. Usage CN No. Usage CN No. Usage circuit circuit circuit circuit circuit circuit diagram diagram diagram coordinate diagram coordinate diagram coordinate diagram...
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Electric Circuit (Lower) Applicable serial No. : FE0636-- : FE0803-- 3. Electric Circuit 3.1 Electric circuit (main) For VCU CN408 Vehicle Vehicle Vehicle Vehicle Vehicle Vehicle Vehicle Vehicle Head lamp (L) [NOTICE] maintenance (123AP) R height height height height height height height height...
Electric Circuit (Lower) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.5 mm 3.2 Electric circuit (engine) OEM60PIN CONNECTOR ECM (Cummins) To 3.1 Electric circuit (main) CN792 0.85 (600AE) Y OEM 60-Pin Connector BATTERY + 0.85 (600AB) Y BATTERY + (121AA) R/B...
Z-5. Z-5. Z-5. Electric Circuit (Lower) 3.3 Electric circuit (air) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.5 mm Joint connector CN788 (117AA) G/W Fuel sensor (244AA) Y/O Air dryer Fuel level detection 1.25 (B01AA) B 1.25 (B01AB) B heater (123AA) R...
Hydraulic Parts Location Diagram (Lower) 6. Suspension 6.1 --FE0540 Rear Detail B Front Front Detail A △ 346-416-66000 △ 347-907-63000 △ 347-907-64000 WZ07-3541E...
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Hydraulic Parts Location Diagram (Lower) 6.2 FE0541-- Rear View C Detail B Front Front Detail A △ 346-416-66001 △ 347-907-63000 △ 347-907-64000 WZ07-3541E...
Z-7 . Hydraulic Parts Location Diagram (Lower) Z-7 . 7. Outrigger main body (H type) Jack cylinder Pilot check valve Pilot check valve Jack cylinder Extension cylinder Rear Jack cylinder Pilot check valve Pilot check valve Jack cylinder Extension cylinder Front △...
Z-10 Z-10 Z-10 Electric Parts Location Diagram (Upper) 4. Pressure switch installation diagram Note: * indicate the TADANO layout. Front of cab Switch operation table Lever operation Switch Di No. Remarks name Pull Neutral Push Hoisting up detection Main winch...
Z-10 Z-10 Z-10 Electric Parts Location Diagram (Upper) 7. GSMT Slewing center GPS antenna CN1065 CN1066 CN1072 Main harness Harness (GSMT) CN1584 GPS antenna CN1072 CN1067 GPS antenna cable connection port For maintenance terminal (Dr.T) GSMT CN1584 GSMT (global system for mobile communications terminal) Detail of device connection GPS antenna...
Z-14 Z-14 Z-14 View System 1.2 Over-side camera Cable E (for right camera) Connect the connector with Right side camera Cable F (for left camera) white taping to right camera. (Left side camera: Opposite side) Cable D (In harness (boom)) Controller (power box) Connect the cable C (for right camera) (with white taping) to camera 5.
Z-14 Z-14 Z-14 View System 1.3 Back camera, drum camera For drum camera (connection to camera 2) 2-pole connector: CN841 (drum camera) Connect the (No. [40] R). Back camera (option) Cable for back camera For back camera (connection to camera 1) Controller (power box) (See Cable G) 1-pole connector: CN840 (back camera)
Z-14 Z-14 Z-14 View System 2. Circuit diagram View system Vehicle wiring system diagram CN843 Character display selection SW Harness A Close: Left/right Right camera selection SW YAZAKI CN (A) Open: Main/aux. M CN838 F Left camera selection SW (741) L/W (741) L/W (Right camera selection) W/BR (742) L/R...
Z-14 View System Z-14 3. Harness 3.1 Harness A 4, 5 22, 23, 24 Electric wire (This position is not specified.) 7~21 5, 6 22, 23, 24 2, 3 100mm 1, 2 (One side is unconnected. Leave the wire cut.) In this case of CN1, caulk gray and black together.
Z-1 4 View System Z-1 4 3.4 Cable C Black body DIN-5a connector with lock (equivalent to Hoshiden TCP1357-71-5011) Omron: XS2G-D4S9 (Screw connection type 4-pole male) △ 343-822-02200 WZ03-7090E...
Z-14 View System Z-14 3.5 Cable D Roll the both ends of Red tape same cable with white tape Yellow tape Yellow tape White tape Omron: XS2G-D4S9 Omron: XS2G-D4S9 (Screw connection type 4-pole female) (Screw connection type 4-pole male) IWZ03-709008E 343-822-02300 WZ03-7090E 343-822-02100...
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Head Office Ko-34, Shinden-cho, Takamatsu, Kagawa, 761-0185, Japan International Service Group Tadano Ryogoku Bldg. 4-12, Kamezawa 2-chome, Sumida-ku, Tokyo, 130-0014, Japan TEL: +81-3-3621-7765 FAX: +81-3-3621-7785 Revision history Date Chapter (Page) Feb. 2017 Y (73) Oct. 2017 Y (63)
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