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Summary of Contents for Pfeiffer Vacuum Penta Series
- Page 1 Betriebsanleitung • Operating Instructions Translation of the Original Operating Instructions Rotary Vane Pump Penta 10/20/35 idealvac.com (505)872-0037 idealvac.com...
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Page 2: Table Of Contents
Table of contents Table of contents About this manual ........3 Validity. -
Page 3: About This Manual
1 About this manual 1.1 Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the func- tioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All informa- tion provided in this operating manual refer to the current state of the product's de- velopment. - Page 4 About this manual Pictograph Prohibition of an action or activity in connection with a definitions source of danger, the disregarding of which may result in serious accidents. Warning of a displayed source of danger in connection with operation of the unit or equipment. Command to perform an action or task associated with a source of danger, the disregarding of which may result in serious accidents.
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Page 5: Safety
• Use of the vacuum pump to generate pressure. • Pumping of liquids. • The use of operating fluids not specified by Pfeiffer Vacuum. • Connection to pumps or units which are not suitable for this purpose according to their operating instructions. -
Page 6: Transport And Storage
Transport and storage • The operation of the devices in potentially radioactive areas. 3 Transport and storage 3.1 Transport Remove the locking cap from the vacuum and exhaust flange immediately be- fore connecting! – Check the cone strainer, paying attention to the o-ring. ... -
Page 7: Product Description
Product description 4 Product description 4.1 Product identification To correctly identify the product when communicating with Pfeiffer Vacuum, al- ways have the information from the rating plate available. • Pump model and model number • Serial number • Type and amount of operating fluid •... -
Page 8: Function
Product description 4.2 Function ® The PentaLine pumps are two-stage rotary shutter pumps with an electronic drive concept for all coarse and fine vacuum applications. Since the drive is coupled to the pump system by a contactless mechanism, it suffers no mechanical wear and is completely maintenance-free. -
Page 9: Installation
Installation 5 Installation 5.1 Setting up the pump Installation location When installing the pump, observe the following conditions: • Note the load-bearing capacity of the mounting surface. • Maximum installation altitude 1000 m (above mean sea level) • Permissible ambient temperature: +12 ... 40°C •... -
Page 10: Connecting The Exhaust Side
Installation – Depending on the pump type, use metallic hoses or PVC hoses with flange connections. – Separators, filters etc. may be installed upstream to protect the pump (see ac- cessories). However, please observe the loss of pumping capacity due to the conductivity of the accessories. - Page 11 Make sure that the system is integrated in an emergency off safety circuit. – If an emergency off situation is triggered, the voltage supply must be imme- diately interrupted. Consult Pfeiffer Vacuum for special requirements. CAUTION Excess voltage! Danger of destroying the motor.
- Page 12 Installation Fig. 6: Example for fuse protection for single phase operation max. current: 17.7 A The mains voltage must be determined on-site each time before the pump is in- Changing the voltage stalled or moved to a different location. range NOTE Overvoltage!
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Page 13: Make Remote Connection
Installation Remove the connector plate and set the voltage selector switch "S" to the desi- red voltage range. Monitoring of the The pump features the following functions for monitoring the pump components: operation conditions • Monitoring the temperature of the electronics –... -
Page 14: Filling Up The Operating Fluid
The delivery consignment for the standard pump contains sufficient operating fluid for one filling. The use of other operating fluids requires prior authorisation from Pfeiffer Vacuum. Permissible operating fluid • P3 (standard operating fluid) •... -
Page 15: Operations Monitoring (Option)
Installation 5.7 Operations monitoring (Option) A pressure switch can be installed on the side of the support to monitor the oper- ating fluid pressure of the rotary vane pump during operations. By pressure drop and when the pump is at rest, the contact of the pressure switch opens. The signal can be used to control external valves. -
Page 16: Operation
Operation Position the ONF on the small flange on the exhaust side of the pump and fit using the tension ring (accessory); take care with the centering ring. Screw in hose nipple 241 inplace of the operating fluid drain screw. ... -
Page 17: Pumping Condensable Vapours
Operation 6.3 Pumping condensable vapours Should the process gases contain condensable gases present at high percentages, the rotary vane pump must be operated with a gas ballast (i.e. with an open gas ballast valve). CAUTION Bad final vacuum and damage to the pump! Danger of condensation and corrosion due to exceeding the water vapour compatibi- lity (see Technical data) during operation without a gas ballast or in case of insufficient supply of flushing gas. -
Page 18: Switching Off
Operation 6.4 Switching off The pump can be switched off in any pressure range. Rotary vane pumps have an integrated safety valve on the intake side. If the differ- ential pressure between the exhaust side and the intake side is ≥ 250 mbar, then the valve closes automatically and vents the pump when the pump is switched off. -
Page 19: Maintenance
Checklist for inspec- Certain repair and overhaul work should only be performed by Pfeiffer Vacuum Service (PV). Pfeiffer Vacuum will be released from all warranty and liability claims tion, maintenance if the required intervals for inspection, maintenance, or overhaul are exceeded or... -
Page 20: Changing The Operating Fluid
Depending on the applications, Pfeiffer Vacuum recommends determining the exact service life of the operating fluid during the first year of operation. The replacement interval may vary from the guide value specified by Pfeiffer Vacuum depending on the thermal and chemical loads, and the accumulation of suspended par- ticles and condensation in the operating fluid. - Page 21 Fill up with operating fluid and check the filling level (siehe S. 14, Kap. ). NOTE Request safety data sheets for operating fluids and lubricants from Pfeiffer Vacuum or download them from the Internet. Dispose of operating fluid according to the local regulations.
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Page 22: Decommissioning
Visually inspect the inner of the pump before taking it into operation. If there is ev- idence of rust on the parts of the pump which form the housing, then do not take it into operation and contact Pfeiffer Vacuum Service. In accordance with DIN 7716 and the manufacturer's specifications we recommend replacing the installed elastomer parts after 2 years. -
Page 23: Rectifying Malfunctions
Pump will not start Thermal protection switch has Detect and fix cause of overheating; responded allow pump to cool off if necessary Clean pump; contact Pfeiffer Vacuum Pump system dirty Service if necessary Clean and overhaul pump; contact Pfeif- Pump system damaged... - Page 24 Malfunctions NOTE Service work should be carried out by qualified personal only! Pfeiffer Vacuum is not liable for any damage to the pump resulting from work carried out improperly. Take advantage of our service training programs; additional information at www.pfeiffer-vacuum.net.
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Page 25: Service
Fill in the "Service Request" form and send it by fax or e-mail to your service address. Include the confirmation on the service request from Pfeiffer Vacuum with your shipment. Fill in the contamination declaration and enclose it in the shipment (required!). -
Page 26: Spare Parts
Spare parts 11 Spare parts Please also specify model number of the the rating plate when ordering accesso- ries or spare parts. Fig. 14: Exploded view Penta 10/20/35... -
Page 27: Accessories
Accessories 12 Accessories Further detailed accessories are contained in the Pfeiffer Vacuum printed or Online Catalogue. Designation Penta 10 STP 025, dust separator, single-stage for minor PK Z60 206 contamination KAS 25, Condensate separator for pumping PK Z10 032 speeds of up to 10 m... -
Page 28: Technical Data
Technical data 13 Technical data Parameter Penta 10 Penta 20 Penta 35 Flange (in) DN 25 ISO-KF DN 25 ISO-KF DN 25 ISO-KF Flange (out) DN 25 ISO-KF DN 25 ISO-KF DN 25 ISO-KF Pumping speed, max. 11 m 22 m 34 m ≤... -
Page 29: Dimensions
Technical data 13.1 Dimensions Ø Ø... -
Page 30: Declaration Of Conformity
In addition, the product cited below satisfies all relevant provisions of EC directive "Electromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Sebastian Oberbeck, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. ® PentaLine Penta 10/20/35... - Page 32 Roots pumps Dry compressing pumps Leak detectors Valves Components and feedthroughs Vacuum measurement Gas analysis System engineering Service Pfeiffer Vacuum Technology AG · Headquarters/Germany Tel. +49-(0) 64 41-8 02-0 · Fax +49-(0) 64 41-8 02-2 02 · info@pfeiffer-vacuum.de · www.pfeiffer-vacuum.net...
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