Tailgate Lock Valves ............................................................................................................................................................... 24

Tailgate Restrictor Fittings ................................................................................................................................................... 24

Hoist Restrictor/Check Valve ............................................................................................................................................... 25

Backup Alarm ........................................................................................................................................................................... 25

Global Motion Sensors (optional) ..................................................................................................................................... 26

Rear Vision Camera ................................................................................................................................................................. 26

Overheight Warning Lamp .................................................................................................................................................. 27

Body Raised Buzzer ................................................................................................................................................................ 27

Access Door Open Buzzer .................................................................................................................................................... 27

Amber Warning Lamp ........................................................................................................................................................... 27

Red Warning Lamp ................................................................................................................................................................. 27

Pump "On" Indicator Lamp ................................................................................................................................................. 28

Auto Pack Indicator Lamp .................................................................................................................................................... 28

Doors Enable Switch .............................................................................................................................................................. 28

Body Safety Prop ..................................................................................................................................................................... 28

Setting the Body Safety Prop .............................................................................................................................................. 28

Tailgate Props ........................................................................................................................................................................... 29

Setting the Tailgate Props ................................................................................................................................................... 29

Tailgate Lock Blocks ............................................................................................................................................................... 30

Fire Extinguisher ...................................................................................................................................................................... 30

First Aid Kit ................................................................................................................................................................................ 30

Environmental Spill Kit .......................................................................................................................................................... 30

Safety Interlock Tests .................................................................................................................................................................... 31

Test: Pump Lockout by Access Door Not Closed ......................................................................................................... 31

Test: Auto Pack and Eject Functions Locked Out by Top Door Not Fully Open ............................................... 31

Test: Auto Pack Function Locked Out by Tailgate Ajar ............................................................................................. 32

Test: Eject Function Locked Out by Tailgate Not Fully Open .................................................................................. 32

Test: Auto Pack and Eject Locked Out by Arms Elevated ......................................................................................... 32

Test: Arms 'Up' Locked Out by Packer Panel Not Home ........................................................................................... 33

Test: Arms 'Up' Locked Out by Top Door Not Open ................................................................................................... 33

Test: Joystick Locked Out by Body Raised ..................................................................................................................... 33

Test: Tailgate Function Locked Out by Body Raised .................................................................................................. 34

Test: Hoist Locked Out by Arms Not Stowed ................................................................................................................ 34

Lockout Summary ................................................................................................................................................................... 35

Test: Auto Pack Travel Limit ................................................................................................................................................ 35

Warning Lamp/Buzzer Tests ...................................................................................................................................................... 36

Lockout/Tagout Procedure ........................................................................................................................................................ 37

Lifting Components for Service ................................................................................................................................................ 38

Lifting the Arms and Forks ................................................................................................................................................... 38

Securing the Rear Body ......................................................................................................................................................... 39

Lifting the Front Body ........................................................................................................................................................... 40

Lifting the Body ....................................................................................................................................................................... 42

Maintenance .............................................................................. 45

Warning! ............................................................................................................................................................................................ 45

Prior to Hydraulic System Maintenance ................................................................................................................................ 45

Oil Identification Tag .................................................................................................................................................................... 46

Hydraulic System Settings .......................................................................................................................................................... 46

Consumable Maintenance Materials ...................................................................................................................................... 47

Welding Information .................................................................................................................................................................... 48

Lubrication ....................................................................................................................................................................................... 49

Maintenance Checklist ................................................................................................................................................................. 50

Further Notes on Lubrication .................................................................................................................................................... 59

Electrical System ............................................................................................................................................................................. 59

Table of Contents