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Summary of Contents for Newstripe RollMaster 5000
- Page 1 RollMaster™ 5000 Product Manual 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 ...
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Page 2: Table Of Contents
RollMaster™ 5000 ALWAYS wear safety goggles or protective eye‐wear when operating the unit! TABLE OF CONTENTS Thank you! For your purchase Precautionary Warning …………….Page 1 of the Newstripe RollMaster™ 5000 Striper. Required Items………………………….Page 2 Please read over the Assembly ………………………………….Page 3‐6 instructions and make sure you understand operating Operating Instructions………..Page 7 procedures before using the unit. Cleaning Procedure…………………..Page 8 Please check the serial number Operational Notes...………………….Page 8 on your unit. This Manual is for units with serial number Helpful Tips ...……………………………Page 9 1015834 and above only. For units with serial numbers Troubleshooting Guide……..………Page 9 below 1015834, please contact Newstripe for the correct Parts List……………………………………Page 10 ... -
Page 3: Precautionary Warning
• Use only in well‐ventilated area. • Keep away from sparks and flame – No smoking. • Wear appropriate personal protective equipment • Always consult your Facility Safety and/or Personnel Department for specified safety protocols prior to operating this equipment. • Paint and all foreign matter should be kept away from the pump and trough. It is especially important that pump rollers always be clean and greased with every use. • NEVER use fuels to clean the equipment. • DO NOT use brushes with metal bristles or any metal object to clean any part of the RollMaster™ 5000. The Paint pail dip and Mandrel Tube (in Roller Assembly), • Mandrel, and Knurled Nuts are permanent parts of the machine. NOTE: These parts must be cleaned after every use and are not supplied with the Roller Hose Replacement Kits. 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 1 ... -
Page 4: Required Items
Mandrel with Mandrel Nuts and Mandrel Tube Required Items and Tools (Not Included): You will need to purchase one 18ah SLA, motorcycle battery with dimensions of 6.5” X 3.5” X 6.125”. This may be purchased at most major discount stores or auto parts dealers. Two 1/2” wrenches Two 7/16” wrenches One 3/4” wrench, or two adjustable crescent wrenches One #2 Phillips screwdriver BATTERY CROSS REFERENCE PART# Interstate P/N FAYTX20H Autozone P/N ETX20L O’Reilly Auto Parts P/N ETX20L NAPA Auto Parts P/N PSB ETX20L PowerSonic P/N PTX20‐BS 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 2 ... -
Page 5: Assembly
3. Mount bottom end of handle assembly on chassis (handles fit on outside of frame) with 5/16" x 1‐1/2" bolts with washers from the inside out through the mounting holes in chassis and handles with locking nuts on the outside. (There are no washers on the outside) Do not tighten completely. 4. Swing handles into position. Align upper holes in handle support braces (braces on the outside of handles) with holes in handle and insert 5/16” x 1‐1/2” long carriage bolts in holes from the outside. Tighten with locking nuts on the inside. Now tighten all of the above handle‐mounting bolts. Route the trigger wiring harness between the rear axle and chassis towards the battery cover. Push the ends of the harness up through the grommet in the chassis into the battery area. 5. Remove the four bolts & washers securing battery cover. Slide cover upwards and set aside. 6. Remove the two wing nuts that secure the battery hold down plate. Remove the plate. Slide a new battery on the chassis between the battery hold down bolts and position the battery with terminals to the rear of the machine. Install the battery hold down plate and secure with wing nuts BATTERY NOT INCULDED Install the positive side first when installing connections. Pictures for wiring are shown in Pic 2. 7. Attach the red wire lead from the paint trigger harness and the red wire lead from the battery charger to the top of the positive terminal side of the battery. 8. Attach the black wire lead (with red tape marker) from the paint trigger harness to the bottom post of the pump motor. (Marked with a red dot) 9. Attach the two black wire leads (from the pump Pic 2 motor and the battery charger that are tied together) to the top of the negative terminal side of the battery. 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 3 ... - Page 6 RollMaster™ 5000 ALWAYS wear safety goggles or protective eye‐wear when operating the unit! 10. Activate paint trigger. The motor should rotate the roller pump in a clockwise direction as you face the machine. Please call the factory if the motor is not working at this point. NOTE: A brand new battery may require charging overnight. 11. Carefully slide battery cover back onto pump support (making sure paint trigger wires do not get snagged) and secure with the four bolts and washers you previously removed. 12. Remove the roller carrier from the poly bag. Remove the rubber band securing mandrel and remove the mandrel and mandrel tube from carrier. Discard the rubber band and the set mandrel aside. 13. Attach the roller carrier to the support bar by removing the bolt and washer. Lightly grease the bolt and mount the roller carrier with one washer on outside of the carrier and bolt. (Bolt should be tight enough to remove any play, but loose enough to allow the roller carrier to pivot up and down freely with both wheels sitting flat on the pavement when in the down position.) 14. Pull lifting lever backward (Operating position). Attach the lifting rod to the roller carrier by removing cotter hairpin, lightly grease the rod end and slide the rod end into hole. Re‐install the cotter hairpin. (Move the lifting lever forward or back to align rod & hole) Lifting lever will now lift the carrier up off of the ground when the lever is pushed forward. 15. Install the hose guide (‘L’ shaped bar) in the hole in the front right corner of the frame so it is parallel to the front of the machine. 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 4 ...
- Page 7 Pic 3 4. Install one disc on each end of the mandrel. Each disc will be flush against one end of the roller. 5. If you are using a 4” roller, ignore this step. If you are using a 2” or 3” roller, install one of the plastic bushings that came with your 2”/3” rollers on each end of the mandrel. Each bushing should be flush against a disc. 6. Install the mandrel nuts on each end of the roller. 7. Insert the Mandrel Tube (‘L’ shaped 3/8" metal tubing which has a disc and a small rubber O‐ ring on it) into the mandrel (only one side of the mandrel is open) with the O‐ring side inward. Pic 4 8. Place the Mandrel & Roller assembly in the "J" Yokes. The Mandrel Tube disc will be on the inside of the "J" Yoke. The Mandrel tube will point to the inside of the roller carrier (towards the machine chassis). The Mandrel should slide up and down in the "J" Yokes freely. 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 5 ...
- Page 8 Red bead is directly above the pump trough’s eyelet Short end of hose is towards top of red bead Long end of hose is towards bottom of red bead 4. Close the trough by pulling OUT on black release knob on the trough. If done correctly, the trough will snap shut, and the black knob will be flush against the side of the trough. Check to make sure that the paint hose is directly under the black pump rollers and not pinched between sides of trough. If you are having trouble pulling the black knob, you may need slightly squeeze on knurled pin like in Step 2 and then pull the knob simultaneously. 5. Install the short end of the hose onto the shorter end of the dip tube (Pic 6). 6. Install the long end of the hose onto the available end of the mandrel tube (Pic 7). Pic 6 Pic 7 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 6 ...
- Page 9 PAINT Suggested paints are Latex (water base) or Alkyd (Oil base). These are typically sold under names like Traffic or Floor marking paints. A ‘standard’ traffic paint will say, “dry to the touch in 10‐20 minutes and allow 2‐3 hours for complete drying”). Two part, water based epoxy paint with a pot life greater than 1 hour can be used. All other epoxy paint should be avoided. Most paints can be used without thinning. However, some will "flow" better and be easier to use if thinned. Normally, no more than 1/4 pint (1/2 cup) per gallon is required. A little experimenting will give you the perfect consistency. Thinning may also improve the appearance of the line on rough surfaces. PREPARATION The area to be striped should be swept clean of all dirt and cleaned of foreign matter (oil, etc.) with the use of strong detergent. Set a 5 gallon pail of paint on the chassis. GETTING STARTED Remove the cover of the existing paint pail and install the universal lid that came on the pail with the machine. Insert the paint tube (Long, ‘L’ shaped aluminum tube) in the hole in the pail lid. You may have to rotate the lid so that the paint hose reaches the short end of the paint tube. Attach the open end of the paint hose to the Paint tube. You are ready to begin painting. OPERATION The first step is to thoroughly saturate the roller. Push forward on the carrier lifting lever so that the roller is off the ground. Activate the paint trigger. Paint ‘dots’ should begin to appear on the roller after a minute. Lower the roller on some scrap cardboard or newspaper and roll the machine forward by continuing to operate the paint trigger until the roller is saturated. (You can also do this on existing painted lines, just be careful to stay on the line.) NOTE: Paint and the surface to be painted should be at room temperature for best results. Colder temperatures (Less than 70 degrees) tend to thicken the paint. The pumping mechanism is designed to sufficiently deliver paint for a 4" line at a slow walking speed. The paint flow can be controlled by the operator by operating the paint trigger. When signs of excess paint leaving the roller begin to appear, the operator releases the paint trigger for a short period of time (called feathering). This practice will be required when you wish to stripe a 2" or 3" wide lines. 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 7 ...
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Page 10: Operational Notes
RollMaster™ 5000 ALWAYS wear safety goggles or protective eye‐wear when operating the unit! CLEAN UP When you are finished striping, remove the roller applicator, tube assembly, and hose from the RollMaster™ 5000. This is done by opening the Trough as described earlier. Remove the end of the hose attached to the paint pail tube. Making sure the end of the hose is kept upright so not to drip any paint. Remove the hose from side of eyebolt and lift hose, mandrel tube and mandrel together off machine. This prevents any paint coming in contact with the pumping mechanism, which assures the owner of the RollMaster™ 5000 a clean, long lasting piece of equipment. Helpful Hint: Use a 2lb. coffee ‘can’ or similar container to place the hose & mandrel assembly in for transporting to a sink for cleanup. The mandrel, tube assemblies, and the roller then can be washed out in a solvent, paint thinner or water for future use. If you desire, the mandrel can be washed, and the hose and roller may be tossed away and a fresh, inexpensive, replacement kit can be purchased from your dealer or Newstripe. OPERATIONAL NOTES! DO NOT use lacquer based or FAST DRY paints. Do not use epoxy paints except for the ones listed under the PAINT paragraph of the OPERATION section. Our definition of “Fast Dry” paints is those that are ready for traffic in 30 minutes. DO NOT over thin the paint. The Mandrel and Roller Cover should slide up and down freely in the “J” Yokes with side clearance of not more than 1/32". Proper clearance was set at the factory, but it may be necessary to spread the side plates on the Carrier Assembly to regain this clearance. The Mandrel and Roller Cover Roller should roll freely in the “J” Yokes. If not, lightly oil the short end of the Mandrel Tube and the “O” Ring. Most paints can be used without thinning. However, some will "flow" better and may need to be thinned for easier use. Cooler temperatures (50‐65 degrees) will also require paint thinning. Normally, no more than 4 oz (1/2 cup) per gallon is required. Fast Dry paints are not recommended (Fast Dry paints are those that are “no pick up” in 30 minutes or less) Also, on rough surfaces thinning will improve ... -
Page 11: Helpful Tips
2. Periodically release Paint Trigger every couple of feet during excessive paint. striping to avoid the Roller Cover from becoming oversaturated. Paint line skips across 1. Make sure the Mandrel and Roller Cover are rolling freely. If width of roller. not, grease “O” ring end of Mandrel Tube and “O” ring. Please call us! If you have any questions during setup, painting or cleaning 1‐800‐624‐6706 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 9 ... -
Page 12: Parts List
18c Knob, lock pin 10000682 19 Trough 10000700 20 Eye, bolt w/nut 10000726 21 Roller Pump assembly 10003660 22 Battery Charger 10001332 23 Pump Motor 10003061 24 “J” Yokes 10004023 ** NOTE: Paint Dip Tube and Mandrel Tube are not supplied with the roller hose replacement kits.** 4” Replacement Roller Kit (1 Roller cover, paint hose and 4 discs) 10003607 3” Replacement Roller Kit 10003608 2” Replacement Roller Kit 10003609 4” Replacement Roller covers only (Package of 12 covers & 24 discs) 10000728 3” Replacement Roller covers only please specify concrete or asphalt 10001461 2” Replacement Roller covers only 10000729 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 10 ... - Page 13 Charger 22 Chassis 2 Roller Trough Lock Pin Kit 18 Carrier 13 Hose Guide 17 “J” Yokes 24 Pic 13 Pic 11 Pic 12 Mandrel Tube “O” Ring 16 Pump Motor 23 Trigger Harness 9 Assembly 15 Mandrel Kit 14 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 Page 11 ...
- Page 14 RollMaster™ 5000 ALWAYS wear safety goggles or protective eye‐wear when operating the unit! THE NEWSTRIPE WARRANTY – 18 MONTH NEWSTRIPE, INC., WARRANTS TO THE ORIGINAL PURCHASER, FOR 18 (EIGHTEEN) MONTHS AFTER DATE OF PURCHASE, THAT THE EQUIPMENT* HEREBY SOLD SHALL BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP. THIS WARRANTY DOES NOT EXTEND TO ANY DAMAGE OR MALFUNCTION RESULTING FROM MISUSE, NEGLECT, ACCIDENT, IMPROPER OPERATION, OR NORMAL WEAR AND TEAR. Damage incurred in shipment from Newstripe, Inc. to the customer is the total responsibility of the carrier. The CUSTOMER MUST NOTE DAMAGES on the Bill of Lading of Trucking Company or Railroad; and Newstripe, Inc. will furnish to the customer the cost or parts and labor. The customer can then bill the common carrier for the damages by placing his signature on the documents. The Newstripe, Inc. obligation under this warranty and any implied warranties is limited to replacement or repair of defective parts of its manufacture without charge for 18 (Eighteen) months from date of purchase. For service under this warranty, buyer shall ship the defective part or parts of the equipment, transportation prepaid, to Newstripe, Inc. together with a written description of any claimed defect and proof of purchase date of the materials being returned. Prior to retuning any part or machine, the CUSTOMER must obtain a Return Materials Authorization number. Call 1‐800‐624‐6706. *Gasoline engines, compressors, pumps (including airless) and Transaxles are furnished with their respective manufacturer's warranties only. Such components are not covered by any warranty of Newstripe, Inc. Where Newstripe elects to extend manufacturers’ warranties, the warranty shall be pro‐rated as to cover 100% of the cost to replace or repair materials and parts for the first 12 months of ownership and 60% for the remaining 6 month period. The responsibilities described above are the only responsibilities of Newstripe, Inc. under this written warranty or any implied warranty, and may be exercised only within 18 (Eighteen) months from the date of purchase. In no event shall Newstripe, Inc. be liable for incidental or consequential damages and no person had any authority to bind it to any representation or warranty, not be responsible for work done, materials furnished or repairs made by others without its' specific written authorization. THIS WARRANTY SHALL BE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND THERE IS NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND WITH RESPECT TO THE GOODS SOLD HEREBY EXCEPT AS SET FORTH HEREIN. IT IS EXPRESSLY AGREED THAT THIS WARRANTY SHALL BE LIMITED TO THE ADJUSTMENT, REPAIR OR REPLACEMENT OF PARTS AND THE LABOR AND SERVICES REQUIRED THEREBY. IN NO EVENT, INCLUDING ANY CLAIM FOR NEGLIGENCE, SHALL NEWSTRIPE, INC. ...
- Page 15 1700 Jasper St., Unit F, Aurora, CO 80011 T 800.624.6706 F 303.364.7796 • Newstripe.com RollMaster™ 5000 Manual / 3068.1116 ...
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