Inovance IS300S002-C User Manual

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Page 1 Foreword IS300 series servo driver is a servo driver which is specially desiged for Drive permanent magnet synchronous servo motor (PMSM). IS300 series servo driver has a wide capacity range（the rated current is 5A to 300A）.It’s able to provide not only servo pump control, but also the general functional requirements.And it is a high-power servo driver which is value-for-money in the present market.
Page 2 IS300 series servo driver complies with the following international standards, and some products have passed the CE certification. IEC/EN61800-5-1:2003 “Safety Regulations on Commissionable Electric Drive System” and IEC/EN 61800-3:2004 Commissionable Electric Drive System: The third Part: Electromagnetic Compatibility Standard and Specific Testing Method for the Product (Comply with IEC/EN61800-3 standard under correct installation and use as per Article 7.3.2 and 7.3.6).
Page 3: Table Of Contents
Contents FOREWORD ....................I CHAPTER 1 SAFETY AND PRECAUTIONS..........- 2 - 1.1 Safety precautions .................- 2 - 1.2 Precautions....................- 5 - CHAPTER 2 PRODUCT INFORMATION............- 8 - 2.1 Designation Rules..................- 8 - 2.2 Nameplate .....................- 8 - 2.3 IS300 Servo Driver Series ..............- 9 - 2.4 Technical Specifications ..............- 10 - 2.5 Physical Appearance and Dimensions of Mounting Hole ....- 13 - 2.6 Optional Parts ...................- 19 -...
Page 4 Group F5 Output Terminal ..............- 128 - Group F6 Start/Stop Control ..............- 133 - Group F7 Keyboard and Display ............- 137 - Group F8 Auxiliary Function..............- 142 - Group F9 Fault and Protection ..............- 148 - Group FD Communication Parameters(Reserved) ........- 154 - Group FP User Password ..............- 154 - CHAPTER 7 SERVO PUMP COMMISSIONING STEPS AND PROTOTYPING OF SERVO PUMP OPTIONAL PARTS...........- 159 -...
Page 5 Safety and Precautions - 1 -...
Page 6: Chapter 1 Safety And Precautions
Chapter 1 Safety and Precautions Safety definition: In this manual, safety precautions are divided into two types below: Danger arising due to improper operations may cause severe hurt or even death. Danger arising due to improper operations may cause moderate hurt or light hurt or equipment damage.
Page 7 1.1.3 During wiring: Danger Operation shall be performed by the professional engineering technician. Otherwise there will be danger of electric shock! There shall be circuit breaker between the servo driver and power supply. Otherwise, there may be fire! Make sure the power is disconnected prior to the connection. Otherwise there will be danger of electric shock! The earth terminal shall be earthed reliably.
Page 8 Whether all the external fittings are connected correctly in accordance with the circuit provided in this manual. Otherwise accident may occur! 1.1.5 Upon Power-on: Do not open the cover of the servo driver upon power-on. Otherwise there will be danger of electric shock! Do not touch the servo driver and its surrounding circuit with wet hand.
Page 9: Precautions
4. During the operation of the servo driver, keep items from falling into the equipment. Otherwise, it may damage the equipment! 5. Do not start and stop the servo driver by connecting and disconnecting the contactor. Otherwise, it may damage the equipment! 1.1.7 During Repair Danger Do not repair and maintain the equipment with power connection.
Page 10 harmonics, the temperature rise, noise and vibration of the motor will be higher than those when it runs at standard frequency. 1.2.4 Voltage-sensitive Device or Capacitor Improving Power Factor at the Output Side Since the servo driver output is PWM wave, if the capacitor for improving the power factor or voltage-sensitive resistor for lightning protection is mounted at the output side, it is easy to cause instantaneous over current in the servo driver, which may damage the servo driver.
Page 11 1.2.10 Certain Special Use If the user needs to use the driver with the methods other than the recommended wiring diagram in this manual, such as shared DC bus, please consult our company. 1.2.11 Precaution of Driver Disposal The electrolytic capacitors on the main circuit and the PCB may explode when they are burnt.
Page 13 Product Information - 1 -...
Page 14: Chapter 2 Product Information
Chapter 2 Product Information 2.1 Designation Rules IS300 005 – C Note: Standard built rotary transformer PG card Mark Series IS300 Servo Driver Mark Voltage Level Three Phase 220V Three Phase 380V Mark Corresponding Rated Output Interface Board Type Current Motor temperature overheating protection...
Page 15: Is300 Servo Driver Series
2.3 IS300 Servo Driver Series （kgf）（L/min） system Maximum （kVA）（A）（A） pressure Flow Rate of Servo Power Input Output Input Adaptable Driver supply curren curren Adaptable voltage Injection Model capacity Injection Moulding (kVA) Moulding Machine Machine （kgf）（kgf） IS300T005 10.5 IS300T010 14.6...
Page 16: Technical Specifications
2.4 Technical Specifications Table 2-2 IS300 Servo Driver Technical Specifications Item Specifications Maximum 300Hz frequency 0.5k to 16kHz; the carrier frequency will be Carrier automatically adjusted according to the load frequency characteristics. Input Digital setting: 0.01Hz frequency Analog setting: maximum frequency ×0.1% resolution Control Close loop vector control (VC)
Page 17 Item Specifications Shared DC It can realize the function that multiple drivers share the DC bus. Function QUICK key The user can freely define short-cut menus. Programmable key: Select the command channel MF.K Key switching/forward and reverse rotations/jog operation. Three types of channels: operation panel setup, Running control terminal setup,serial communication port command...
Page 18 Item Specifications Display and Keyboard LED display It can display the parameters. Operation Key locking It can lock the keys partially or completely and define and function the functional range of certain keys so as to prevent selection error operations. It can implement power-on motor short-circuit detection, input/output phase loss protection, over Protection...
Page 19: Physical Appearance And Dimensions Of Mounting Hole
2.5 Physical Appearance and Dimensions of Mounting Hole 2.5.1 Physical Appearance Top-shell Operation Panel Middle-shell Bottom-shell Input and output hole Driver nameplate Bottom Mounting Hole Fig.2-3 Physical Appearance of IS300 servo driver Fig.2-4 Schematic Diagram for Physical Dimensions and Mounting Hole Dimensions - 13 -...
Page 20 Fig.2-5 Schematic Diagram for Physical Dimensions and Mounting Hole Dimensions 2.5.2 Physical Dimensions and Mounting Hole Dimensions Table 2-3 Physical Dimensions and Mounting Hole Dimensions (mm) Mounting Diamete Physical Dimensions Hole r of Weight Model Mountin (kg) g Hole IS300T005 φ5 IS300T010 IS300T015...
Page 21 Mounting Diamete Physical Dimensions Hole r of Weight Model Mountin (kg) g Hole IS300T040 IS300T050 IS300T070 φ10 IS300T080 IS300T100 IS300T140 φ10 IS300T170 IS300T210 IS300T250 φ10 IS300T300 - 15 -...
Page 22 1) Physical Dimensions of External Keyboard Fig.2-6 Schematic Diagram for Physical Dimensions of External Keyboard - 16 -...
Page 23 2) Mounting Hole Dimensions of External Keyboard Fig.2-7 Schematic Diagram for Mounting Hole Dimensions of External Keyboard - 17 -...
Page 24 3) Schematic Diagram for Physical Dimensions of External reactor Fig.2-8 Schematic Diagram for Physical Dimensions of External Reactor Table 2-4 Physical Dimensions table of External Reactor（mm） Connec ting Servo Driver Fixing Diamet Model Hole er of Copper Platoon IS300T140 IS300T170 10*15 φ12 IS300T210...
Page 25: Optional Parts
delivered together with the Servo Driver. When mounting the Servo Driver, the user needs to remove the short circuit bus between the terminals P and (+) of the main circuit of the Servo Driver and then connect the DC reactor between P and (+).
Page 26: Routine Repair And Maintenance Of Servo Driver
Name Model Function Remarks Standard 8-core 1m, 3m,5m and network cable and it Extended cable MDCAB 10m are can be connected available. with MDKE. It is used when the driver shares the Rectifier unit MFRU bus and has energy saving function. 2.7 Routine Repair and Maintenance of Servo Driver 2.7.1 Routine Repair The influence of the ambient temperature, humidity, dust and vibration will...
Page 27 2.7.2 Periodic Inspection Please perform periodic inspection on the places where the inspection is a difficult thing. Periodic inspection Items include: Check and clean the air duct periodically; Check if the screws are loosened; Check if the driver is corroded; Check if the wire connector has arc signs;...
Page 28: Instructions On Warranty Of Driver
2.7.4 Storage of Driver Upon acquiring the driver, the user shall pay attention to the following points regarding the temporary and long-term storage of the driver: Pack the driver with original package and place back into the packing box of our company. Long-term storage will degrade the electrolytic capacitor.
Page 29: Guide To Prototyping Of Brake Components
shall be paid to the comparison between the rated currents of motor and inverter. The overload capacity of the inverter only affects the startup and brake process. In case short-time overload occurs during the running process, variation of load speed may arise. If the requirement for the speed precision is relatively high, it can consider increasing the level.
Page 30 2.10.2 Selection of braking resistor Power Theoretically, braking Power is consistent with braking Power.But in consideration of the 70 percent derating,please refer to the formula 0.7*Pr=Pb*D, Pr refers to the resistor Power, D refers to braking frequency(Which is the regeneration process accounting for the proportion of the whole working process).For example, the braking frequency of elevator is between 20% to 30%, the winding and unwinding is between 20% to 30%.The centrifuge is between 50% to 60%, Occasional braking load is 5%.
Page 31 Servo Recommended Recommended Driver Resistance Braking Power of Remarks model Value of Brake Unit Brake Resistor Resistor IS300T250 ≥8Ω×2 Externally 6.5 kW×2 MDBU-70-B×2 connected IS300T300 ≥2.5Ω Externally MDBU-210-B 16kW connected Note: ×2 refers to two Braking unit paralleled with their respective brake resistor;...
Page 32 Mechanical and Electric - 26 -...
Page 33: Chapter 3 Mechanical And Electric Installation
Chapter 3 Mechanical and Electric Installation 3.1 Mechanical installation 3.1.1 Installation environment: Ambient temperature: The ambient temperature exerts great influences on the service life of the servo driver and is not allowed to exceed the allowable temperature range (-10 Celsius to 50 ℃...
Page 34 When the servo driver power is not higher than IS300T040, the A size can be omitted. When the servo driver power is higher than IS300T040, the A size shall be higher than 50mm. When installing the upper and lower parts of the servo driver, the insulating splitter is required.
Page 35 the lower cover plate is easy to pull out with tools by forces inside. Fig.3-2 Removing theDown Cover Plate of Plastic Enclosure The servo driver above IS300T035 (included) employs sheet-metal enclosure. Please refer to Figure 3-3 for removing the down cover plate of the sheet-metal enclosure.
Page 36 Down Cover Plate Fig.3-3 Removing the Down Cover Plateof Sheet-Metal Enclosure 3.1.4 The Installation of permanent-magnet synchronous servo motor and pressure transducer Servo motors work process will appear to start and stop state from repeated high-speed.It easily lead to motor vibration, causing system instability.Please make sure that the electrical installation is fixed and reasonable.
Page 37: Electrical Installation
The Servo pump work process would lead to vacuum state,in order to prevent air entering the pressure sensor intra-cavity that cause the pressure sensor damaged,please ensure the pressure sensor cavity always retain hydraulic oil, Please follow the oil pressure sensor installed vertically upward, as shown at the fllowing.
Page 38 Recomm Recomm end-ed ended Recomm Circui Reco Conduct Conducti e-nded Recomm ing Wire ng Wire Conduct Servo break nded end-ed of Main of Main ing Wire Driver er(MC Cont Input Circuit Circuit at Modle filterA actor at the Control Input Output Circuit Side...
Page 39 Part Mounting Location Function description Name input side effectively and prevent other equipment from damaging distortion of voltage wave. Eliminate the input current unbalance due to unbalance between the power phases. 1) Reduce the external conduction and radiation interference of the servo driver. Input side of the servo 2) Decrease the conduction interference Input...
Page 40 3.2.3 Connections of servo pump Schematic Diagram for Servo Pump Connections 3.2.4 Main Circuit Terminals and Connections Make sure that the power switch is in OFF status prior to perform wiring connection. Otherwise there may be danger of electric shock! Only the qualified and trained personnel can perform wiring connection.
Page 41 １）Description of main circuit terminals of single-phase servo driver: Terminals Name Description Input terminal of R、 S、 T R、 three-phase AC single-phase 220V power connection point S and T power supply Negative Shared DC bus input point (connection point of (+) 、...
Page 42 may damage the driver and even cause fire. The wiring length of the brake unit shall not exceed 10 meters. Twisted wires or pair wires shall be used and connected in parallel. Do not connect the brake resistor directly to the DC bus, or it may damage the servo driver and even cause fire.
Page 43 Fig.3-7 Layout of Control Circuit Terminals 2）Function description of control terminal: Table 3-3 Description of Control Terminal Function of Servo Driver Type Terminal Terminal name Function description Provide 10V±10% power supply for external- units, and the maximum output current is 10mA. It is generally used as the operating +10V-GND 10V power supply...
Page 44 Type Terminal Terminal name Function description Provide +24V power supply for external units. It is generally used as the operating power supply for digital input/output terminals. ＋24V power 24V±10%, no-load vitual +24V-COM supply voltage can not exceed 30V. The maximum output current is 200mA.
Page 45 Type Terminal Terminal name Function description 1 、 DI1-COM Digital input 1 Insulate drain-to-source input DI2-COM Digital input 2 programmable terminals,input DI3-COM Digital input 3 frequency is less than 100 Digit DI4-COM Digital input 4 2、 Input resistance：3.3kΩ； 3、Voltage range for level input： DI5-COM Digital input 5 ～...
Page 46 Type Terminal Terminal name Function description outp Normally open AC250V，3A，COSφ=0.4。 T/A1-T/C1 terminal DC 30V，1A。 Normally open T/A2-T/C2 terminal Normally open T/A3-T/C3 terminal Auxil External keyboard External keyboard and parameter CNR1 interf interface copy unit interface Function Instructions of PG Card Terminal Function Instructions of Servo Driver PG Card Terminal Table 3-4 Item...
Page 47 Fig.3-8 Schematic Diagram for Connection of Input Terminal of Analog Signal IS300 Ferrite bead (In the same External direction around two analog circles) source Shielded twisted-pair cable 0.22μF 50V Fig.3-9 Schematic Diagram for Connection of Input Terminal of Analog Signal B：Digital input terminal: It needs to employ shielded cable generally, with cable length of no more than 20 meters.
Page 48 C. DI Terminal Connection: 1、 Connection with dry contact sharing the negative pole Control board of servo driver Fig.3-11 Connection with dry contact sharing the negative pole This is one of the most commonly used connection mode. If external power supply is used, it must remove the short circuit copper bars between +24V and OP respectively,（which is determined by J11 jumper on the control board.
Page 49 2、 Connection with dry contact sharing the positive pole Control board of servo driver Fig.3-11 Connection with dry contact sharing the positive pole It must remove the short circuit copper bar between +24V and OP（which is determined by J11 jumper on the control board.）and then connect OP with CME.
Page 50 Operation and Display - 44 -...
Page 51: Chapter4 Operation And Display
Chapter4 Operation and Display 4.1 Introduction to Operation and Display Interface With the operation panel, it can perform such operations on the driver as function parameter modification, driver working status monitoring and driver running control (startup and stop). Refer to Fig.4-1 for the physical appearance and functional zone of the operation panel.
Page 52 FWD/REV: It is the LED indictor for forward/reverse rotation. When it is OFF, it indicates the driver is in forward rotation status; when it is ON, it indicates the driver is in reverse rotation status. TUNE/TC: It is the LED indictor for tuning. When it is ON it indicates the torque control status;...
Page 53 4） Keyboard button description Button Name Function Programming entry and exit of primary menu, deletion of shortcut parameter Confirmation enter the menu interfaces level by level, and ENTER confirm the set parameters. increase of the data or function code Increase key ∧...
Page 54: Description Of Function Code Viewing And Modification Methods
4.2 Description of Function Code Viewing and Modification Methods The operation panel of the IS300 servo driver adopts three-level menu structure to carry out operations such as parameter setting. three-level menu includes function parameter (level menu)→Function code (level 2 menu)→Function code setup value (level 3 menu).
Page 55: Shortcut Menu Operation Mode
4.3 Shortcut Menu Operation Mode The shortcut menu is set to facilitate the user to quickly view and modify the commonly used function parameters. In the shortcut menu, the parameter is displayed in the form of “UA3-01”, which indicates the function parameter A3-01.
Page 56 display flashes and prompts whether to save the parameter into shortcut menu. Press ENTER key for confirmation, the display stops flashing, and the operation is completed. Press PRG key to cancel, the display stops flashing, and the operation is cancelled. Modification of shortcut parameters Run or Stop Display...
Page 57: Method Of Viewing Status Parameter
4.4 Method of Viewing Status Parameter In stop or running status, it can display multiple status parameters. It can select whether to display the parameter through the function codes F7-04 (running parameter) and F7-05 (stop parameter) in accordance with the binary bits. For the meanings of the binary bits, refer to Chapter 6 F7-04 and F7-05 Function Codes for details.
Page 58: Automatic Tuning Of Motor Parameters
4.6 Automatic Tuning of Motor Parameters To select the vector control running mode, it must input the nameplate parameter of the motor accurately prior to the running of the driver. The IS300 servo driver will select standard motor parameters matching the nameplate parameter.
Page 59 Finally, complete the static tuning of motor parameters. back-EMF You can calculate motor according to the motor basic parameters, the motor basic parameters for calculation are rated-EMF coefficient of V1000rpm (V/1000rpm) and the rated speed v (RPM): Motor back EMFcalculation method as show follows: Back EMF: Vemf = V1000 * v/1000 - 53 -...
Page 60 Function Parameter Table - 54 -...
Page 61: Chapter 5 Function Parameter Table
Chapter 5 Function Parameter Table If FP-00 is set to non-zero value, it means parameter protection password is set, and the parameter menu cannot be entered until correct password is input. To cancel the password, it needs to set FP-00 to “0”. The parameters in the shortcut menu are free from password protection.
Page 62 Function Parameter Table (Common Parameter reference to appendix table) Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Group U0 Driver Parameter Viewing Group Running Running 0.00Hz ～ maximum U0-00 ● －－ frenquency frenquency frequency（F0-10）...
Page 63 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value AI3voltage after AI3voltage after U0-11 -10.00V～10.000V ● －－ corrected) corrected) U0-12～ Reserved ● －－－－ U0-29 AI11voltage AI11voltage U0-30 -10.00V～10.000V ● （before （before －...
Page 64 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value A1-00～ Reserved ★ A1-01 Encoder Encoder A1-02 0.0°～359.9° 0.1° 0.0° ☆ installation angle installation angle Select the Select the A1-03 reverse feedback reverse feedback 0～1 ☆...
Page 65 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Speed sensorless vector control (SVC) F0-01 Control mode Control mode 1: Speed sensor ★ vector control (VC) 2:V/F control 0: 0:Operation panel running command channel (LED OFF) 1: Terminal Command source...
Page 66 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0:Digital setup UP and DOWN adjustment (non-recorded) 1: Digital setup UP and DOWN adjustment Auxiliary Auxiliary (recorded) Frequency Frequency F0-04 2: AI1 ★ source Y source Y 3: AI2 selection...
Page 67 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Main frequency source X 1: Main frequency source X plus auxiliary frequency source Y 2: Switching between main frequency source X and auxiliary frequency source Y 3: Switching Frequency...
Page 68 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: F0-12 setup 1: AI1 Frequency 2: AI2 Frequency F0-11 source upper 3: AI3 ★ source upper limit limit 4: Reserved Communication setup Frequency lower Frequency Frequency...
Page 69 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Fixed PWM, carrier frequency temperature adjustment is inenabled 1: Random PWM, carrier frequency Carrier temperature Carrier frequency frequency adjustment F0-16 adjustment ☆ adjustment inenabled selection selection...
Page 70 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Model F1-02 Rated voltage Rated voltage 0V～440V depende ★ Model F1-03 Rated current Rated current 0.01A～655.35A 0.01A depende ★ Model F1-04 Rated frequency Rated frequency 0.00～max 0.01Hz depende ★...
Page 71 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: No operation 1: Static tuning(low speed) F1-16 Tuning selection Tuning selection ★ 2: Dynamic tuning (high speed) 3: Tuning mode Group F2 Vector Control Parameters Speed loop F2-00 proportional gain...
Page 72 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: F2-10 1: AI1 2: AI2 3: AI3 Torque upper Torque upper 4: Reserved F2-09 ☆ limit limit 5: Communication setup Analog input scale corresponds F2-10.
Page 73 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0.0：Automatic 0.1%～30.0%0. F3-01 Torque boost Torque boost 0.1% 1.0% ☆ 0:(automatic)0.1% to 30.0% Cutoff frequency Cutoff frequency 0.00 maximum F3-02 0.01Hz 50.00Hz ★ of torque boost of torque boost frequency V/F Frequency...
Page 74 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: No function 1: Forward rotation (FWD) 2: Reverse rotation (REV) （ oil pump DI1 terminal DI1 terminal enabled） F4-00 ★ function selection selection 3: Three-line mode running control 4: Forward rotation...
Page 75 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value speed terminal 2 speed terminal 3 speed D13 terminal DI3 terminal terminal 4 F4-02 ★ function selection selection 16:Speed-up time selection terminal 1 17 ： Speed-up /speed-down time...
Page 76 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 49：Servo pump PID selection terminal 2 ： communication enabled DI5 terminal DI5 terminal F4-04 ★ function selection selection F4-05～ Reserve Reserve Reserved Reserved ★ F4-14 DI terminal filter DI terminal filter...
Page 77 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value AI1 minimum input AI1 minimum F4-19 -100.0%～100.0% 0.1% 0.0% ☆ corresponding setup setup AI1 maximum AI1 maximum F4-20 -11.00V～11.00V 0.01V 10.00V ☆ input input AI1 maximum input AI1 maximum...
Page 78 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value AI3 maximum input AI3 maximum F4-31 corresponding -100.0%～100.0% 0.1% 100.0% ☆ setup setup AI3 input filter F4-32 AI3 filter time 0.00s～10.00s 0.01s 0.00s ☆ time F4-33～...
Page 79 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value AI3 correction AI3 correction F4-52 voltage1 voltage1 -9.999V～9.999V 0.001V 2.000V ☆ AI3 sample AI3 sample F4-53 -9.999V～9.999V 0.001V 8.000V ☆ voltage2 voltage2 AI3 correction AI3 correction F4-54 voltage2...
Page 80 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Frequency limiting 14: Torque limiting Ready running 16: Al1 is larger than 17: Frequency upper limit arrival 18: Frequency lower Control board Control board limit arrival F5-03 relay (T/A3-T/C3)
Page 81 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Running 1: Setup frequency 2: Output current 3: Output torque 4: Output power 5: Output voltage 6:Reserved AO1 output AO1output 7: AI1 F5-10 ☆...
Page 82 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Beginning from stop frequency 1: Beginning from F6-00 Start mode Start mode ☆ zero speed 2: Beginning from maximum frequency 0: Beginning from stop frequency Rotation speed Rotation speed...
Page 83 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value DC brake Brake frequency 0.00Hz ~ maximum F6-11 beginning 0.01Hz 0.00Hz ☆ at stop frequency frequency at stop DC brake waiting Brake waiting at F6-12 0.0s～36.0s 0.1s...
Page 84 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Enabled only in the keyboard control mode 1: STOP key enabled in the terminal control mode 2: STOP key fault STOP/RESET STOP key F7-02 reset function ☆...
Page 85 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Accumulated Accumulated F7-09 0h～65535h ● running time running time Software version Software F7-10 ● No.1 version No.1 Software version Software F7-11 ● No.2 version No.2 Group F8 Auxiliary Function Jog running Jog running...
Page 86 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: Reverse rotation enabled F8-13 Reverse control Reverse control ☆ 1: Reverse rotation inenabled with Set up frequency frequency lower limit lower than Frequency lower F8-14 1: Stop ☆...
Page 87 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Running time to Running time to 0: Continue running F8-23 ★ action selection action selection 1: Stop Group F9 Fault and Protection Motor overload Overload 0: Inenabled F9-00...
Page 88 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value （T/A1-T/B1-T/C 1）Faulty rely action selection 0:No action F9-10 during the fault ☆ 1: Action auto reset （T/A1-T/B1-T/C 1） Fault auto-reset Fault auto-reset F9-11 0.1s～100.0s 0.1s 1．0s ☆...
Page 89 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 0: No fault 1：Reserved Speed-up over current(Err 02) 3:Speed-down over current(Err 03) 4: Constant speed over current (Err 04) 5: Speed-up over The second fault voltage (Err 05) F9-18 The first fault type...
Page 90 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value 20: PG fault (Err 20) Data overflow (21) 22: Reserved 23: Motor earth short circuit fault (23) 24~41: Reserved communication fault Encoder fault (43) 44：Speed deviation protection fault (Err Motor...
Page 91 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Bus voltage upon Bus voltage F9-23 ● －－－ fault upon fault Input terminal Input terminal F9-24 ● －－－ upon fault upon fault Output terminal Output terminal...
Page 92 Modific- Factory Function Minimu ation Name LED display Setup range default code m unit descrip-t value Save 0:No operation Function code present function Save FP-05 setting values in ★ setup value code present function real time saved setup value code - 86 -...
Page 93 - 87 -...
Page 94 Parameter Description and Solution...
Page 95: Chapter 6 Parameter Description
Chapter 6 Parameter Description Group U0 Driver parameters viewing group Group A0 Weak magnetism and SVC control group (SAV control reserved) Weak Factory magnetism default value control mode A0-00 Setup Direct calculation range Automatic adjustment Weak Factory magnetism 100% default value current A0-01 Coefficient...
Page 96: Group A1 Pg Card Group
Weak Factory magnetism default value adjustment A0-04 coefficient Setup 0～1000 range When A0-00 =“0”, calculate the weak magnetism directly, the actual output of weak magnetism current is to multiply the theoretical value by weak magnetic current coefficient（A0-01）, the greater setup value is,the greater the weak magnetic current will be, the better the dynamic effect will be.
Page 97: Group A2 Can Communication Group
Select the Factory reverse of default value feedback speed A1-03 Select the forward direction of speed Setup direction range Select the reverse direction of speed direction Rotary Factory transformer default value number of A1-04 pole-pairs Setup 1～50 range Group A2 CAN Communication Group Factory Baud rate default value...
Page 98 0.0： Setup 0.1s～5.0s range 0.0：inenabled 0.1s～5.0s Set up detection CAN break time, if the driver did not receive data within the setup time, then it will alarm 42. Group A3 Servo oil pump control group Factory default pressure value control mode Non-oil pressure control mode Driver oil pressure control mode 1 A3-00...
Page 99 Factory default System 175.0kg/cm value pressure A3-02 Setup 0.0kg/cm to maximum oil pressure(A3-03) range Set the system maximum oil pressure value. Maximum Factory default 250.0kg/cm pressure value A3-03 Setup System oil pressure（A3-02） to 500.0kg/cm range Set the pressure scale of the oil pressure sensor. (Corresponding voltage DC0～10V output pressure sensor) pressure Factory...
Page 100 pressure Factory default 0.000s control value A3-07 Setup 0.000s～1.000s range The oil pressure controls PID derivative time of the first group. The smaller setup value is, the faster response will be. Responding too fast that can easily lead to overshoot, cause system instability and running oscillation. The greater setup value is, the slower response will be, responding too slow that can easily lead to inefficient and product instability.
Page 101 Setup 0.0 kg/cm ～50.0 kg/cm range The minimum pressure of the system running. Factory default 210.0 Oil pressure Kp2 value A3-11 Setup 0.0～800.0 range Corresponding oil pressure control Kp1（A3.05） Factory default 0.100s Oil pressure Ti2 value A3-12 Setup 0.001s～10.000s range Corresponding oil pressure control Ti1（A3.06）...
Page 102 Factory default 0.000s Oil pressure Td3 value A3-16 Setup 0.000s～1.000s range Corresponding oil pressure control Td1（A3.07） A3-14、A3-15、A3-16：PID of the third group oil pressure The switching methods of PID groups refer to the servo pump commissioning steps of chapter seven. PID of the third group oil pressure corresponding to terminals combination: Factory default 210.0...
Page 103: Group F0 Basic Function Group
Set A3-20 to 1.The driver auto detection the zero drift of AI1、 AI2 and AI3, give the detection various analog zero drift value to F4-18、F4-23 and F4-28,the function code will restore to zero after detection. Factory Fault detection time of oil default A3-21 pressure sensor...
Page 104 It is applicable to the applications where the load requirements are rather low or one driver drives multiple motors, such as fan and pump loads. It can be used in the applications where one driver drives multiple motors. Prompt: Motor parameter identification must be conducted when selecting the vector control mode.
Page 105 communication setup Select the input channel for main reference frequency of the driver. There are nine types of main reference frequency channels: 0: Digital setup (non-recorded) The initial value is the value of F0-08 “Digital Setup Preset Frequency”. It can change the setup frequency value of the driver through the keys “▲” and “▼”...
Page 106 8. PID Select process PID control. In this case, it needs to set Group FA “PID Function”. The running frequency of the driver is that after PID functions. For the meanings of PID setup source, setup quantity and feedback source, please refer to Group A “PID Function”.
Page 107 value. Prompt: There is difference between the auxiliary frequency source Y selection and the main frequency source X setup value. That is to say, the main and auxiliary frequency sources cannot use the same frequency setup channel. Auxiliary Frequency Factory default source Y relative value value selection...
Page 108 When 1 is selected, the frequency source “main frequency source X plus auxiliary frequency source Y” can realize frequency superimpositon function. When 2 is selected, it can switch between the main frequency source X and auxiliary frequency source Y via the multifunctional input terminal “Frequency Source Switching”.
Page 109 Factory Frequency upper 50.00Hz default value limit F0-12 Frequency lower limit F0-11 to maximum Setup Range frequency F0-10 Factory default Frequency upper 0.00Hz value limit offset F0-12 setup F0-13 Setup Range PULSE setup Communication setup Factory 50.00 Hz Maximum frequency default value F0-10 Setup Range...
Page 110 The driver starts from the start frequency. If the setup frequency is lower than frequency lower limit during the running process, the driver will keep running under frequency lower limit until it stops or the setup frequency is higher than the frequency lower limit.
Page 111 Random PWM and carrier frequency temperature adjustment inenabled. Fixed PWM, and carrier frequency temperature adjustment enabled. Random PWM, and carrier frequency temperature adjustment enabled. Two PWM carrier frequency adjustment modes, fixed and random, are provided. The random PWM motor noise has wide frequency range, while the fixed PWM motor noise has fixed frequency.
Page 112: Group F1 Motor Parameters
speed-up/speed-down time and the setup speed-up/speed-down time. There are totally four groups o speed-up/speed-down time for selection. Group 1: F0-17 and F0-18; Group 2: F8-03 and F8-04; Group 3: F8-05 and F8-06; Group 4: F8-07 and F8-08; It can select speed-up/speed-down time via the multifunctional digital input terminals (F4-00 to F4-08).
Page 113 1. Please set the parameters according to the nameplate parameters of the motor. 2. It needs accurate motor parameters to ensure the excellent control performance of the vector control. Accurate parameter identification comes from the correct setting of the rated motor parameters. 3.
Page 114 When the automatic tuning of the motor is normally completed, the setup values of F1-10－F1-15 will be automatically set up. unit（F1-14） a) Units digit determines inductors unit 0: the unit is μH; 1: the unit is10μH 2: the unit is 100μH b) Tens digit determine resistance（F1-13）...
Page 115: Group F2 Vector Control Parameters
motor frequency and maintain for certain period of time. Then the motor will decelerate to zero speed, and by this time the rotary tuning is completed. Action description: Set the F1-16 to 2 and press RUN key for confirmation, and then the driver will conduct rotary tuning. Tuning operation description: When F1-11 is set to 1 or 2, press ENTER key and “TUNE”...
Page 116 Factory default 10.00Hz Switching frequency 2 value F2-05 Setup range F2-02 ~ maximum frequency F2-00 and F2-01 are PI adjustment parameters when the running frequency is lower than switching frequency 1 (F2-02) F2-00 and F3-01 are PI adjustment parameters when the running frequency is higher than switching frequency 2.
Page 117 Factory Slip compensation 100% default value coefficient F2-06 Setup range 50%~200% For the speed sensorless vector control, this parameter is used to adjust the speed stabilizing precision of the motor. When the speed is too low due to heavy load of motor, this parameter needs to be enlarged or this parameters needs to be reduced.
Page 118 different from the setup torque. In case of torque control, the torque command is the torque upper limit, and set by the torque upper limit source (F2-09). It can perform switching between torque control and speed control via the multifunctional input terminals. In case of torque control, the output frequency of the driver automatically tracks the change of the load speed, but the change of the output frequency is affected by the setup acceleration/deceleration time.
Page 119 Setup range 0 ~ 65535 Note: When the driver controls the speed sensor vector control, it must set the pulse number of the encoder correctly, or the motor will run abnormally. If normal operation cannot be realized after correct pulse number of the encoder is set, exchange the connection positions of Phase A and Phase B of the encoder.
Page 120: Group F3 V/F Control Parameters
Inenabled Setup range Enabled Group F3 V/F Control Parameters This group of function code is enabled only for the V/F control (F0-01=2) and is inenabled for the vector control. V/F control is applicable to the general loads such as fan and pump or the applications where one driver drives multiple motors or the driver power is one level lower or higher than the motor power.
Page 121 Cutoff frequency of torque boost: Under this frequency, the torque boost is enabled. If it exceeds this setup frequency, the torque boost is inenabled. Refer to Fig.6-3 for details. Output Voltage Output Frequency Maximum Output Voltage Manual Torque Boost Voltage Rated Running Frequency Cutoff Frequency of Torque Boost Fig.6-3 Schematic Diagram for Manual Torque...
Page 122 voltage may cause over heat and even burning of the motor and stall over current or current protection of the driver. Voltage % Frequency Hz Segments 1 to 3 Voltage Proportion of MS V/F Segments 1 to 3 Frequency Point of MS V/F Rated Motor Frequency F1=04 Fig.6-4 Schematic Diagram for V/F Curve Setup Factory...
Page 123: Group F4 Input Terminal
possibility of over voltage fault alarm. When there is brake resistor or it has not need for fast deceleration, select “Enabled". Factory Model Oscillation suppression default value dependent F3-11 gain Setup range 0 ~100 Select “0” for this gain when the motor has no oscillation. Only when the motor has obvious oscillation and cannot run normally can this gain be properly increased.
Page 124 This parameter is used to set the functions of the multifunctional digital input terminals. If the setup is oil pressure control mode (A3-00 setting values is non-zero), the DI2 default is “48: PID select terminals 1”, the DI3 default is “49: PID select Terminal 2”, DI5 the default is “50: CAN communication enabled”.
Page 125 Setup Function Description value pause parameters are all in the recorded status, such as PLC parameter, swing frequency parameter and PID parameter. After this signal disappears, the driver restores to the status before stopping. External fault After the external fault signal is sent to the driver, the driver normally open reports fault and stops.
Page 126 Setup Function Description value command switching between terminal control and keyboard control switching via this terminal. terminal When the command source (F0-02) is set to 2, it performs switching between communication control and keyboard control via this terminal. Speed-up/spe Protect the driver from affecting by the external signals ed-down (except stop command), and maintain the current inenabled...
Page 127 MS speed 8 FC-08 MS speed 9 FC-09 MS speed 10 FC-10 MS speed 11 FC-11 MS speed 12 FC-12 MS speed 13 FC-13 MS speed 14 FC-14 MS speed 15 FC-15 NOTE: FC00 ~ FC15 the parameter corresponding unit is "Hz", the negative number indicates reversal.
Page 128 Three-line mode 2 This parameter defines four different modes of controlling the operation of the driver via the external terminals. 0: Two-line running mode 1: This mode is the most commonly used two-line mode. The forward/reverse rotation of the motor is decided by the commands of FWD and REV terminals.
Page 129 SB3:Reverse rotation button Dln is multifunctional input terminals of DI1 to DI5 (DI1 to DI10 if multifunctional input and output expansion card is selected). In this way, it shall define the corresponding terminal functions as No.3 function “Three-line Mode Running Control". 3: Three-line running mode 2: In this mode, Dln is enabled terminal, and the running command is given by FWD, while the direction is determined by the status of REV.
Page 130 Factory default AI1 maximum 10.00V value input F4-20 Setup -11.00V～11.00V range maximum Factory default input 100.0% value corresponding F4-21 setup Setup -100.00%～100.0% range Factory default AI1 input filter 0.010s value time F4-22 Setup 0.000s～10.000s range The above function codes define the relationship between the analog input voltage and analog input setup value.
Page 131 Corresponding Settings (Frequency, Torque, etc.） Corresponding Settings (Frequency, Torque, etc.） Fig.6-9 Corresponding Relationship between Analog Reference and Setting Value Factory default AI2 minimum 0.02V value input F4-23 Setup -11.00V～11.00V range minimum Factory default input 0.0% value corresponding F4-24 setup Setup -100.00%～100.0% range Factory default...
Page 132 maximum Factory default input 100.0% value corresponding F4-26 setup Setup -100.00%～100.0% range Factory default AI2 input filter 0.00s value time Setup 0.000s～10.000s F4-27 range Factory default AI3 minimum 0.02V value input F4-28 Setup -11.00V～11.00V range AI3 minimum Factory default input 0.0% value corresponding...
Page 133 Factory default － Reserved value F4-33～ Setup － F4-42 range Factory default AI1 sample 2.000V value voltage 1 F4-43 Setup -9.999V～9.999V range Factory default AI1 correction 2.000V value voltage 1 F4-44 Setup -9.999V～9.999V range Factory default AI1 sample 8.000V value voltage 2 F4-45 Setup...
Page 134: Group F5 Output Terminal
Factory default AI3 sample 2.000V value voltage 1 F4-51 Setup -9.999V～9.999V range Factory default AI3 correction 2.000V value voltage 1 F4-52 Setup -9.999V～9.999V range Factory default AI3 sample 8.000V value voltage 2 F4-53 Setup -9.999V～9.999V range Factory default AI3 correction 8.000V value voltage 2...
Page 135 Factory 1(Servo Control board relay output default driver is F5-03 selection (T/A3-T/C3) value running) This parameter is used to set the functions of the multifunctional digital input terminals.If the setup is oil pressure control mode (A3-00 setting values is non-zero), the T/A2-T/C2 default is swashplate switching、the T/A3-T/C3 default is pressure control status output.
Page 136 Setup value Function Description frequency of the driver reaches the frequency upper limit and frequency lower limit, it outputs ON signal. When the torque limiting function is enabled, the stall protection function is automatically enabled and the output frequency is automatically changed. Torque limiting Meanwhile, it outputs ON signal, indicating that it is outputting torque limit.
Page 137 Factory default － Resvered value F5-04～ Setup － F5-09 range Factory default A01 output F5-10 value selection Factory default A02output F5-11 value selection The standard output of analog output (zero offset is 0 and gain is 1) is 0mA to 20mA (or 0v TO 10V), and the output range of FMP is between 0Hz and setup value of F5-09.
Page 138 Factory default AO1 offset 0.0% value coefficient F5-14 Setup -100.0%～100.0% range Factory default 1.00 AO1 gain value F5-15 Setup -10.00～10.00 range Factory default AO2 offset 0.00% value coefficient F5-16 Setup -100.0%～100.0% range Factory default 1.00 AO2 gain value F5-17 Setup -10.00～10.00 range If “b”...
Page 139: Group F6 Start/Stop Control
Group F6 Start/Stop Control Factory default Startup mode value Direct start (When the DC brake time is F6-00 Setup non-zero value, perform DC braking prior range to start. Rotation speed tracking restart 0: Direct start If the DC brake time is set to 0, start at the start frequency. When the DC brake time is non-zero value, perform DC braking prior to start.
Page 140 Rotation speed Factory default value tracking fastness F6-02 and slowness Setup range 1~ 100 When it is in the mode of rotation speed tracking restart, select the fastness and slowness of the rotation speed tracking. The higher this parameter value is, the faster the tracking speed is.
Page 141 Factory default DC brake current at value F6-05 start Setup range 0% ~ 100% Factory default DC brake time at 0.0s value F6-06 start Setup range 0.0s~ 36.0s DC brake at start s generally used when the motor is restarted after it stops completely.
Page 142 Factory default End segment proportion of 30.0% value F6-09 S curve Setup range 0.0%~ 40.0% t1 in the following figure is the parameter set in F6-08, within which the output frequency change slope increases gradually. t2 is the time defined in F6-03, with which the slope of the output frequency change gradually decreases to 0.
Page 143: Group F7 Keyboard And Display
Factory default DC brake current at value F6-13 stop Setup range 0%~ 100% Factory default DC brake time at 0.8s value F6-14 stop Setup range 0.0s~ 36.0s DC brake beginning frequency at stop: During the acceleration to stop, when it reaches this frequency, the DC brake process at stop begins. DC brake waiting time at stop: Prior to the beginning of DC brake at stop, the driver stops output and starts DC brake upon this delay.
Page 144 Factory default MF.K Key function value selection MF.K Key function inenabled Switching between operation panel command channel and remote command channel F7-01 (terminal command channel or Setup range serial port communication command channel) Switching between forward rotation and reverse rotation Forward rotation Jog command MF.K Key refers to multifunctional key.
Page 145 STOP key stop and fault reset function enabled in the terminal control mode Factory default QUICK parameter lockout value QUICK parameter lockout inenabled. The parameter items in the shortcut menu can be added, reduced or modified at this time. F7-03 Setup 1: QUICK parameter lockout inenabled.
Page 146 Factory default LED stop display 1139 value parameter Meanings of lower eight digits: Setup F7-05 range： 1 ~ 65535 If the above parameters need to be displayed during the stop, set the corresponding positions to 1, and change the binary numbers into decimal numbers and set them in F7-05.
Page 147 Factory default Radiator temperature value of rectifier module Display the temperature of driver module IGBT, and F7-08 Setup 0.0 ~ the over temperature ℃ range 100.0℃ protection value of the driver module IGBT varies with the model. Accumulated running Factory default value time Display the accumulated running time of the driver till...
Page 148: Group F8 Auxiliary Function
Group F8 Auxiliary Function Factory default Jog running 2.00Hz value frequency F8-00 0.00Hz ~ maximum frequency Setup range Factory default 20.00s Jog speed-up time value F8-01 Setup range 0.00s~ 6500.0s Factory default speed-down 20.00s value F8-02 time Setup range 0.00s~ 6500.0s It is used to define the reference frequency and acceleration/deceleration time of the driver when jogging.
Page 149 Setup range 0.0s ~ 6500.0s Speed-up/speed-down time can select F0-17 and F0-18 and above three types of Speed-up/speed-down time. Their meanings are the same, and refer to F0-17 and F0-18 for the relevant descriptions. It can select Speed-up/speed-down time 1 to 4 during the driver running process via the different combination of multifunctional digital input terminal DI.
Page 150 Forward/reverse Factory 0.00s rotation dead-zone default value F8-12 time Setup range 0.00s~ 3000.0s During the setting of forward/reverse rotation of the driver, the transition time at the output zero frequency position is shown in the following figure: Output Frequency Forward Rotation RUNNING TIME Dead Zone Time...
Page 151 Factory default 0.00Hz Droop control value F8-15 Setup range 0.00Hz~ 10.00Hz When multiple drivers drive the same load, the unbalanced load distribution due to difference speed causes the driver with faster speed to carry heavier load. The droop control characteristics cause the speed droop change along with the addition of load, which can lead to balanced load distribution.
Page 152 In this way, it can prevent the automatic running of the motor under unexpected conditions. Frequency Factory 50.00Hz detection value default value F8-19 (FDT level) Setup range 0.00Hz~ maximum frequency Frequency detection Factory default 5.0% hysteresis (FDT value F8-20 hysteresis) Setup range 0.0%~ 100.0%(FDT level) It is used to set the detection value of output frequency and hysteresis value...
Page 153 Output Frequency Setting Frequency Detected Amplitude Time Frequency Detection Signal Relay Time Fig.6-14 Schematic Diagram for Detection Amplitude Factory Earth short circuit protection default value detection upon power-on F8-22 Inenabled Setup range 1: Enabled It can select whether the driver checks the motor for earth short circuit failure upon power-on.
Page 154: Group F9 Fault And Protection
Group F9 Fault and Protection Motor overload Factory default value protection selection 0: The driver has no overload protection for the motor, and thermal relay is installed Setup range： F9-00 before the motor. 0: Inenabled 1: The driver has overload 1:Enabled protection function for the motor.
Page 155 It adjusts the driver’s capacity in suppressing the stall over voltage. The bigger the value is, the stronger the suppressing capacity is. For the load with small inertia, the Setup range： value should be small. Otherwise, 0(no stall over dynamic response voltage) to 100 system will be slow.
Page 156 Factory default Stall protection 150% value current over current Select the protection point for function of stall over current. When the value F9-06 Setup range： exceeded, driver starts 100% ~ 200% executing the protection function for stall over current. Transient stop Factory default value non-stop function This function means that the driver...
Page 157 Factory default Fault auto reset value times When the driver selects fault auto reset, it is used to set the times of F9-09 Setup range： auto reset. this value 0 to 3 exceeded, driver will stop because of failure and wait for maintenance.
Page 158 Factory default Speed protection 10.00Hz value deviation It is used to set the frequency deviation value of the motor speed F9-14 Setup 0.50Hz deviation. (The deviation value ～ range 50.00Hz between motor actual operating frequency command frequency. Factory default Speed deviation 10.0s value...
Page 159 Display the most recent failure of the Frequency upon F9-21 frequency fault Display the current upon fault for the most F9-22 Current upon fault recent one time. Display the bus voltage upon fault for the Bus voltage upon F9-23 most recent one time. fault This value is a decimal number.Display the status of all the digital input terminal upon...
Page 160: Group Fd Communication Parameters(Reserved)
Group FD Communication Parameters(Reserved) Group FP User Password user password Factory default （Authorization for all value FP-00 functions code except FP-05） Setup range 0 to 65535 Any non-zero number can be set, and then the password protection function will be enabled. 000: Clear the previous setup user password and disable the password protection function.
Page 161 Motor Factory specifications default value solidification FP-02 1 05 17 setup Motor rated rotation Motor manufacturer instroution number speed divided by Motor rated torque divided by 10 When the motor specifications solidification parameter is non-zero, the following parameters will not be able to change: F1-00：...
Page 162 F2-01： Speed loop integration time 1 F2-03： Speed loop proportional gain 2 F2-04： Speed loop integration time 2 F2-10： Torque upper limit FP-02：Motor specifications solidification Commissioning introduction: only realize injection molding machine specifications solidification,but also set the “ motor static tuning ” （F1-16＝“1”）and “ AI zero drift auto correction ”...
Page 163 - 157 -...
Page 164: Chapter 7 Servo Pump Commissioning Steps And Prototyping
Servo Pump Commissioning Steps and Prototyping of servo pump optional parts - 158 -...
Page 165: Servo Pump Commissioning Process
Chapter 7 Servo Pump Commissioning Steps and Prototyping of servo pump optional parts 7.1 Servo Pump Commissioning Process Servo driver commissioning Motor parameter（F1） 7.2.1-1、7.2.1-2 Set the relevant parameters correctly Control parameter 7.2.1-3、7.2.1-4 （A3-00、F0－02） Motor Motor parameter tuning Motor parameter tuning commis 7.2.1-5 （F1-16）...
Page 166: Servo Pump Commissioning Steps
7.2 Servo Pump Commissioning Steps 7.2.1 Motor commissioning Set group F1 motor parateters（F1-00～F1-05，F1-15） Set rotary encoder number of pole-pairs Set the drvier to non-oil pressure control mode：A3-00 ＝“0” Set the driver to operation panel control mode, at this time the light of LOCAL/REMOT is off.
Page 167 restart the motor parameters tuning, then commissioning. Motor has oscillation when running or sends a low voice, please weaken the speed loop （F2-00、 F2-01、 F2-03、 F2-04） and current loop(F2-13、F2-14、F2-15、F2-16) appropriately（Reduce the value of F2-00、 F2-03、 F2-13、 F2-14、 F2-15、 F2-16， increase the value of F2-01、F2-04）.
Page 168 Function Function Code Setup Code Description F0-03 ＝ “9”(Communication setup is frequency source) Frequency source F0-07 0 (Non-auxiliary frequency source) selection F0-17 Speed-up time 0.0s F0-18 Speed-down time 0.0s Motor type F1-00 2 (Synchronous motor) selection DI1 terminal F4-00 11（Running enabled） function selection DI2 terminal 48 (Oil pressure control PID select...
Page 169 found at U1-07, U1-08, and U1-09. Command setup of flow and oil pressure（A3-01、A3-02、A3-03）: A3-01： Manimum rotation speed.Set the motor running manimum rotation speed which is the motor rotation speed corresponds to flow command one hundred percent. iii. A3-02：System oil pressure.Set system manimum pressure. A3-03: Manimum oil pressure.Set the pressure scale of pressure sensor.
Page 170: Servo Oil Pump Optional Parts Prototyping
In contrast, the smaller proportional gain KP is, the greater integration time Ki will be, and the smaller derivative time KD is, the lower response will be. Response too slowly can easily lead to inefficient and products unstable. 7.3 Servo oil pump optional parts prototyping Flow is Q（L/min）,system pressure is P1（kgf/cm2）,motor or oil pump manimum rotation speed is Vmax（rpm）.
Page 171 3 0 0 ％ 2 5 0 ％ 2 0 % 5 M I N 2 0 0 ％ 1 5 0 ％ 1 0 0 ℃ 1 0 0 ％ S 1 6 5 ℃ 5 0 ％ 2 5 ％ 5 0 ％...
Page 172 while packing pressure by decreasing the pump displacement that can greatly reduce motor torque output, servo motors general working state is in the working state. (The S3 state is 20 percent of the working status of 5MIN), select 230% of the rated torque to be the motor maximum torque. 7.3.3 Servo Driver Prototyping Capacity Selection of Servo Driver: After the prototyping of servo drivers, please ask the servo motor supplier for...
Page 173 - 167 -...
Page 174 EMC(Electromagnetic Compatibility) - 168 -...
Page 175: Chapter 8 Emc (Electromagnetic Compatibility)
Chapter 8 EMC (Electromagnetic Compatibility) 8.1 Definition Electromagnetic compatibility is the ability of the electric equipment to run in the electromagnetic interference environment and implement its function stably without interferences on the electromagnetic environment. 8.2 EMC Standard Description In accordance with the requirements of the national standard GB/T12668.3, the servo driver needs to comply with electromagnetic interference and anti- electromagnetic interference requirements.
Page 176: Emc Guide
installed and used according to Section8.3 and have good electromagnetic compatibility in general industry environment. 8.3 EMC Guide 8.3.1 Harmonic Effect Higher harmonics of power supply may damage the driver. Thus, at some places where mains quality is rather poor, it is recommended to install AC input reactor.
Page 177 1） Install surge suppressor on the devices generating interference 2） Install filter at the input end of the driver. Refer to Section 7.3.6 for the specific operations. 3） The lead cables of the control signal cable of the driver and the detection line employ shielded cable and the shielding layer shall be earthed reliably.
Page 178 8.3.5 Leakage current and handling There are two forms of leakage current when using the driver. One is leakage current to the earth, and the other is leakage current between the cables. 1） Factors influencing the leakage current to the earth and the solutions: There are distributed capacitance between the lead cables and the earth.
Page 179 of the installing cabinet shall be well earthed and have good conduction continuity. Otherwise there may be danger of electric shock and the EMC effect may be greatly affected. 3） Through the EMC test, it is found that the filter ground must be connected with the PE end of the driver at the same public earth.
Page 180 Failure Diagnosis and Solution - 174 -...
Page 181: Chapter 9 Failure Diagnosis And Solution
Chapter 9 Failure Diagnosis and Solution 9.1 Failure Diagnosis and Solution IS300 Servo Driver has 23 pieces of warning information and protection function. In case of abnormal fault, the protection function will be invoked, the driver will stop output, and the faulty relay contact of the driver will start, and the fault code will be displayed on the display panel of the driver.
Page 182 Err01（Reserved） Fig.9-1 Speed-up over current (ERR02) - 176 -...
Page 183 Speed-down over current Err03 Remove troubleshooting Check if the output loop of the driver is earthed or short circuited V/F Mode If the motor parameters are tuned Motor parameter tuning Prolong the speed-down time If the speed-down time is too short Adjust the voltage to normal Check if the driver input voltage is too low range...
Page 184 Constant speed over current Err04 Remove troubleshooting and install Check if the output loop of the driver is short circuited output reactor if the line is too long or has leakage current If the motor parameters are tuned Motor parameters tuning Cancel the additional load If the load added suddenly during the running Lighten the load...
Page 185 Fig.9-4 Speed-up over voltage (ERR05) - 179 -...
Page 186 Fig.9-5 Speed-down over voltage (ERR06) Constant over voltage Err07 Adjust the voltage to normal Check if the input voltage is too hige range If there are external forces driving the motor to run Cancel the external forces or during the speed-down process. install brake resistor Ask for technical support Fig.9-6 Constant Speed over voltage (ERR07)
Page 187 Err08（Reserved） Fig.9-7 Under Voltage Fault (ERR09) Driver overload Motor overload Err10 Err11 If the motor protection parameter Set this parameter properly F9-01 is set properly Reduce the load and check the If the load is too heavy or motor does not rotate motor and machinery Increase the driver capacity level...
Page 188 Phase failure at the input side Err12 Perform Check if three-phase input power Ask for technical support troubleshooting supply is normal Replace the drive Check if the drive board is normal board Replace the main If the main control board is normal control board Fig.9-9 Phase Failure at Input Side(ERR12) Phase failure at the output side...
Page 189 Module overheating Err14 Reduce the ambient If the ambient temperature is too high temperature If the air duct is blocked Clear the air duct Replace the fan If the fan is broken Ask for technical support Replace the thermal If the thermal resistor of the module broken resistor Replace the driver If the driver module is broken...
Page 190 Communication fault Err16 Select rotary If the host computer is working transformer If the RS485 communication cable Check the cable for connection is normal communications Set the communication If the communication parameters are set correctly parameters correctly Ask for technical support Fig.9-13 Communication Fault (ERR16) Fig.9-14 Contactor Fault (ERR17)
Page 191 Current detection fault Err18 Ask for technical support Replace the hall Check the hall device is normal device Replace the drive Detect if the driver board is normal board Fig.9-15 Current Detection Fault (ERR18) Fig.9-16Motor Tuning Fault (ERR19) - 185 -...
Page 192 PG Fault Err20 Select rotary Check if the encoder model is matched transformer Remove the Check if the encoder cable connection is wrong connection fault Re-install encoder Check if the encoder installation is wrong Ask for technical support correctly PG card fault If it is normal after replacing the PG card Fig.9-17 PG Fault (ERR20) Fig.
Page 193 Fig.9-19 Earth Short Circuit Fault (ERR23) Err24~Err41（Reserved） CAN communication interrupted fault Err42 Remove wrong Check if CAN communication cable is wrong connection Correct parameters Check if CAN communication parameter setup is wrong Ask for technical support setup Terminal board fault If it’s normal after replacing the terminal board Fig.9-20 CAN Communication Interrupted Fault（Err42）...
Page 194 Motor parameter identification encoder fault Err43 Select rotary Check if the encoder model is matched transformer Remove the Check if the encoder connection is wrong connection fault Re-install encoder Check if the encoder installation is wrong Ask for technical support correctly PG card fault If it is normal after replacing the PG card...
Page 195 Motor temperature overheating fault Err45 Remove connection fault Check if Motor temperature overheating PTC cable is wrong Reduce the motor load, increase Check if motor temperature is overheating the cooling fan, and increase the capacity of the motor Check if it’s failure after short connection between Motor temperature overheating Ask for technical support PTC-P and PTC-N terminal...
Page 196: Common Fault And Resolution
9.2 Common Fault and Resolution During the servo driver using process, the following faults may occur. Please conduct simple fault analysis by referring to the methods below: Fault Possible Cause Solution Phenomenon The driver has no input power supply. 8-core connecting with Check the input power the drive board...
Page 197 Fault Possible Cause Solution Phenomenon circuited to the 2. Consult the manufacturer. earth. driver damaged. The driver displays normally upon power-on, The fan is either but “HC” is Replace the fan. damaged or blocked. displayed upon running and stops immediately. carrier frequency is set too high.
Page 198 Fault Possible Cause Solution Phenomenon improperly (mainly Group motor parameters). The parameter is set wrongly. The short circuit Check and reset Group copper DI terminal F4 related parameters. between inenabled Reconnect the cables. +24V Consult the manufacturer. loosen. Control board fault.
Page 199 Fault Possible Cause Solution Phenomenon Load fluctuates. Check if the contactor cables are loosened; Check if the contactor has ERR17 alarm is The soft start fault; reported upon contactor is not Check if the 24V power power-on. switched on. supply of the contactor has fault;...
Page 200: Appendix 1: Common Parameters Table
Appendix 1: Common Parameters Table Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion Group U0 Driver Parameter Viewing group 0.00Hz～maximum Running Running －－ ● U0-00 frequency（F0-10） frequency frequency 0.00Hz～maximum －－ Setup Setup ●...
Page 201 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion －－ ● -10.00V～10.000V U0-09 voltage(afte voltage(afte r corrected) r corrected) －－ ● -10.00V～10.000V U0-10 voltage(afte voltage(afte r corrected) r corrected) －－ AI3voltage( AI3voltage( ●...
Page 202 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion Weak Weak magnetism magnetism 0～120 A0-02 ★ current current upper limit upper limit Weak Weak magnetism magnetism 200～1000 A0-03 ★ Integral Integral multiples multiples Weak Weak 0～100...
Page 203 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion 0：20k 1：50k 2：125k Baud rate Baud rate A2-00 ☆ 3：250k selection selection 4：500k 5：1M 1～255 A2-01 communicat communicati ☆ ion address on address communicat communicati 0.0s（inenabled）...
Page 204 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion Model Rated Rated 0V～440V F1-02 depend ★ voltage voltage Model Rated Rated 0.01A～655.35A F1-03 0.01A depend ★ current current Model Rated Rated 0.00~maximum F1-04 0.01Hz depend ★...
Page 205 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion Torque Torque 0.0%～250.0% F2-10 0.1% 200.0% ☆ upper limit upper limit D axis D axis 0～65535 F2-13 current loop current loop ☆ D axis D axis 0～65535 F2-14...
Page 206 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion 0:No operation 1::Restore factory default setup value 2: Clear the fault Parameter Parameter FP-01 record ★ initialization initialization 3:Restore setup function code value FP-05 saved. Motor Motor 0～65535...
Page 207: Appendix 2 Shortcut Menu Parameters Table
Appendix 2 Shortcut menu parameters table It can be quickly called function code from the shortcut menu by quick keys. The shortcut menu is set to facilitate the user to quickly view and modify the commonly used function parameters. In the shortcut menu, the parameter is displayed in the form of “Uf3-02”, which indicates the function parameter F-02.
Page 208 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion pressure 0.0～800.0 uA3-05 pressure 210.0 ☆ control Kp1 control Kp1 Oil pressure 0.001s～10.000s uA3-06 Oil pressure 0.001s 0.100s ☆ control Ti1 control Ti1 oil pressure oil pressure 0.000s～1.000s uA3-07...
Page 209 Factor Modifi Function Minimu c-ation Name Setup range code display m unit default descri value p-tion AI3 input AI3 filter 0.00s～10.00s uF4-32 0.01s 0.00s ☆ filter time time...
Page 210 Shenzhen Inovance This agreement shall be interpreted by Technology Co., Ltd. Shenzhen Inovance Technology Co., Ltd. Service Department Address: Block E, Hongwei Industry Park, Liuxian Road, Baocheng No. 70 Zone, Bao’an District, Shenzhen Tel: 400-777-1260 P.C.: 518101...
Page 211 Product Warranty Car Add. of unit: Customer Name of Contact person: information unit: Tel.: P.C.: Product model: Body barcode (Attach here): Product information Name of agent: (Maintenance time and content): Failure information Maintenance personnel:...

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Inovance IS300S002-C User Manual

Chapter 1 Safety and Precautions

Chapter 2 Product Information

Chapter 3 Mechanical and Electric Installation

Chapter4 Operation And Display

Chapter 5 Function Parameter Table

Chapter 6 Parameter Description

Chapter 7 Servo Pump Commissioning Steps and Prototyping

Of Servo Pump Optional Parts

Chapter 8 Emc (Electromagnetic Compatibility)

Chapter 9 Failure Diagnosis and Solution

Appendix 1: Common Parameters Table

Appendix 2 Shortcut Menu Parameters Table