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Related Manuals for Termomont TOBY 20
Summary of Contents for Termomont TOBY 20
- Page 1 TOBY 20-30-40-50 KW Wood pellets boiler DIRECTIONS for use and maintenance Prhovačka bb 22310 Šimanovci, Srbija Tel/Fax. +381 22 480404 +381 63 259422 podrska@termomont.rs www.termomont.rs November 15, 2016...
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Page 2: Table Of Contents
Contents 1 Boiler data 1.1 Technical data chart according to EN 303-5 ......1.2 On Product ..........2 Directions for storage and transport 2.1 Delivery form . -
Page 3: Boiler Data
Boiler data Boiler measures are given in the form X / Y / Z where first value is for the 20 KW model and second value for 30 KW and third value for a 50 KW model where measures differ. Single measure is shown elsewhere valid for all the models. - Page 4 Boiler parts 1. Bigger front door (allows access to clean the burner) 2. Smaller front door (allows access to clean the part below the heat exchanger, see combustion chamber figure below!) 3. External sliding door 4. Control panel 5. Pellet storage opening for refill (when there is no pellets, refill here!) 6. Pellet storage, bigger unit 7.
- Page 5 Boiler parts on the right side 19. Fan 20. Flue gas exit 21. Door to access the regulation board or the fan (authorized person only) 22. Heat exchanger cover (access allowed only to authorized service persons) - covered by insulation layer 23. Hole for cables...
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Page 6: Technical Data Chart According To En 303-5
Technical data chart according to EN 303-5 Boiler type TOBY TOBY 20 TOBY 30 TOBY 40 TOBY 50 Nominal power TOBY 24.7 KW 31.7 KW 40 KW 50 KW Power range 5 - 24.7 KW 9.5 - 31,7 KW 13 - 39,9 KW... -
Page 7: Directions For Storage And Transport
- when the boiler door is open, this sensor will react and stop the feeding process. There is also an anti-explosion safety door on the side of the heating chamber. Maintenance and cleaning are reduced to a minimum compared to all solid fuel boilers – only once a week, if not less than that, with a premium quality pellet and proper use. -
Page 8: Introductory Remarks
Introductory remarks The end user must follow the guidelines from this manual all the time. In contrary case the warranty won’t be acknowlidged. Boiler chamber is tested on test pressure of 6 bar in our own facility. Pay strict attention that boiler valves are always open while boiler in use. Don’t forget to do a mechanical reset of the circulation pump at start of every heating season. -
Page 9: Boiler Placement
Boiler placement Boiler room Boiler room must posess ventilation windows. The area for necessary ventilation surface is defined like this: A(cm ) = 6, 02 P (KW ) where P is nominal boiler power KW. TOBY was designed to occupy minimum space. Connections for flue and water lines are on lateral sides of the boiler allowing the boiler to be leaned on wall almost completely. -
Page 10: Filling The System With Water
Legend: 1) Chimney 2) Gasket 3) Fireproof protection cap 4) Chimney diameter not greater than 200x200mm and not higher than 5-6m Filling the system with water Filling the system with water is to be done using the tap valve connection of the boiler. When filling the system with water take care that no air remains in the boiler. -
Page 11: Connecting The Boiler With A Closed Central Heating System
Connecting the boiler with a closed central heating system The use of a safety valve is obligatory (with a 2-3 bar threshold, depending on the power of the boiler) and it must be mounted near the boiler. It is essential to have a thermometer and a manometer installed to the system. It is recommended to install an anticondensation valve on the return line. -
Page 12: Installation Method 2
5.4.2 Installation method 2 To be used in the case of the boiler being positioned and installed at a lower level than the installed pipework and radiators. As shown on Figure, following elements are connected along the FLOW: 1. Automatic air vent 2. -
Page 13: Use Of Temperature Relief Valve With Obligatory Filling
Use of temperature relief valve with obligatory filling The temperature relief valve (shown below) must be present in the system. The valve must be installed by a qualified technician in accordance with the instructions given in the manual from the producer of the valve. -
Page 14: Mixing Valve
When using open system on the FLOW line following elements are to be installed: safety pipework for the open expansion vessel, boiler valve. On the RETURN line come safety return line of the open expansion vessel, boiler valve and circulation pump valves. Open expansion vessel is connected to the hot-water distribution pipes (FLOW and RETURN) as shown on Figure –... -
Page 15: Control Panel
1. Mixing valve 2. FLow line 3. Return line The purpose of the mixing valve is to raise the low temperature of the return line water which could harm the boiler body. Control panel There is a user-friendly touch screen controller on the front side of the boiler. Manual on the regulaiton of the boiler is attached to this manual as a separate document to be delivered with the boiler. -
Page 16: Boiler Cleaning And Maintenance
Boiler cleaning and maintenance Pellet combustion means total combustion in this case. Little ash remains in the boiler. It is necessary to clean the boiler only once, maybe twice a week. Detailed cleaning once in a month and when the heating period is over. - Page 17 Take the pot out from the boiler. The pot is to be cleaned from ash completely. Also remove the ash from the pot basement inside the boiler heating chamber. Remove the ash from the bottom of the boiler with other tools delivered with the boiler.
- Page 18 When putting back the pot please make sure that opening for the resistance heater is on its left side and place the pot in its correct position. Enusre that the pot is sitting correctly, make sure the resistance heater is in its exact position it was before. Now make sure boiler door is tightly closed, and with the same tool-kit key only the other side, open the right door.
- Page 19 Remove the ash from the bottom. Iti is necessary to move a little bit the boiler turbulators, so that ash could drop down. Turbulators are flat-steel spiral pieces placed inside the heat exchanger of the heating chamber. They are responsible for the high efficiency of the boiler, but they also gather ash so it is necessary to force the ash to fall down.
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Page 20: A Emissions Test Report
Emissions Test Report Following test report confirms low emissions values of TOBY boiler (within prescribed range of a class 5 boiler according to EN 303/5:2012)
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