Ezgo EXPRESS L4 Technician's Repair And Service Manual page 52

FRONT SUSPENSION AND STEERING
TABLE OF CONTENTS FOR SECTION 'E' (CONT.)
SECTION TITLE
Axle Linkage Rod Replacement ......................................................................................... E - 16
Front Spring Replacement.................................................................................................. E - 17
Hub Replacement ............................................................................................................... E - 18
Wheel Bearing and Race Replacement.............................................................................. E - 18
STEERING................................................................................................................... E - 20
Rack Ball Joint Replacement.............................................................................................. E - 20
Tie Rod Inspection/Replacement........................................................................................ E - 21
Bellows Replacement ......................................................................................................... E - 22
Pinion Seal Replacement ................................................................................................... E - 22
Spindle Replacement.......................................................................................................... E - 23
Rack and Pinion Unit Disassembly and Inspection ............................................................ E - 24
Rack and Pinion Unit Replacement .................................................................................... E - 25
Checking/Adjusting Rack Extension-to-Rack and Pinion Unit Clearance........................... E - 25
Steering Wheel Replacement ............................................................................................. E - 26
Steering Shaft and Column Replacement .......................................................................... E - 27
LIST OF ILLUSTRATIONS
Fig. 14 Axle Mounted Steering and Front Suspension .................................................................. E - 11
Fig. 15 Lubrication Points .............................................................................................................. E - 12
Fig. 16 Bearing Adjustment ........................................................................................................... E - 13
Fig. 17 Wheel Alignment ............................................................................................................... E - 14
Fig. 18 Disconnect Intermediate Shaft to Center Steering Wheel ................................................. E - 14
Fig. 19 Front Suspension Components ......................................................................................... E - 15
Fig. 20 Axle Linkage Rod Replacement ........................................................................................ E - 17
Fig. 21 Front Axle Alignment ......................................................................................................... E - 18
Fig. 22 Hub Replacement.............................................................................................................. E - 18
Fig. 23 Seal Installation ................................................................................................................. E - 18
Fig. 24 Wheel Bearing Replacement............................................................................................. E - 19
Fig. 25 Steering Components........................................................................................................ E - 20
Fig. 26 Rack Ball Joint Installation................................................................................................. E - 21
Fig. 27 Tie Rod Replacement........................................................................................................ E - 21
Fig. 28 Bellows Replacement ........................................................................................................ E - 22
Fig. 29 Pinion Seal Replacement .................................................................................................. E - 23
Fig. 30 Removing Brake Caliper.................................................................................................... E - 23
Fig. 31 Spindle Replacement. ....................................................................................................... E - 24
Fig. 32 Rack and Pinion Unit Disassembly.................................................................................... E - 24
Fig. 33 Spindle Contact with Front Axle ........................................................................................ E - 26
Fig. 34 Checking Gap.................................................................................................................... E - 26
Fig. 35 Clipboard Removal ............................................................................................................ E - 26
Fig. 36 Steering Wheel Replacement............................................................................................ E - 27
Fig. 37 Steering Shaft and Column ............................................................................................... E - 27
Fig. 38 Small Retaining Ring Orientation ...................................................................................... E - 28
Page E-ii
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Repair and Service Manual