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TERRAIN 250
Ezgo TERRAIN 250 Manuals
Manuals and User Guides for Ezgo TERRAIN 250. We have
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Ezgo TERRAIN 250 manual available for free PDF download: Technician's Repair And Service Manual
Ezgo TERRAIN 250 Technician's Repair And Service Manual (208 pages)
GASOLINE POWERED UTILITY VEHICLE
Brand:
Ezgo
| Category:
Utility Vehicle
| Size: 18.8 MB
Table of Contents
Table of Contents
5
Safety
2
General Information
4
Table of Contents
5
Safety Information
7
General Information & Routine Maintenance
11
Serial Number Location
13
Servicing the Vehicle
13
Starting the Vehicle with Adischarged Battery
13
Fuel
14
Towing
14
Powertrain Maintenance
15
Routine Maintenance
15
Brakes
16
Tires
16
Top and Windshield
16
Trailering
16
Winter or Prolonged Storage
16
Care and Cleaning of the Vehicle
17
Hardware
17
Vehicle Care Products
17
Torque Specifications
18
Periodic Service Schedule
19
Safety
26
Safety
31
Body
33
General
33
Body Componenet Replacement
33
Body
34
Minor Scratches
42
Larger Scratches
42
Complete Panel Repair
42
Wheels and Tires
47
Front Suspension and Steering
51
Speed Control
87
Engine
96
Fuel System
107
General
109
Carburetor Operation
110
Float System
110
Pilot Jet System
110
Main Jet System
110
Carburetor Service
110
Choke System
110
Choke Operation
110
Fuel System Component Service and Replacement
111
Choke Cable and Housing Removal
111
Choke Cable and Housing Installation
111
Carburetor Removal
112
Carburetor Disassembly
112
Float Level Alignment
113
Carburetor Installation
113
Fuel Pump
113
Continuously Variable Transmission (Cvt)
117
Driven Clutch
119
Fig. 1 Continuously Variable Transmission System (CVT)
119
Continuously Variable Transmission (Cvt)
120
Clutches
120
Increased Load
120
Equilibrium
120
Removing the Drive Belt
120
Drive Belt Service
120
Drive Clutch Removal
120
Fig. 2 Removing the Drive Belt
120
Fig. 3 CVT Components
121
Drive Clutch Installation
122
Storage
122
Direction Selector
127
Electrical
131
Circuits and Controls
133
Generator
133
Starter
133
Testing Ignition Circuit
133
Testing the Magneto
137
Wiring
133
Testing Charging Circuit
138
Testing Starting Circuit
138
Inspection
139
Starter/Generator
139
Disassembly
139
Battery Voltage Test
140
Dvom (Digital Volt Ohm Meter)
141
Power Supply
141
Storage of Battery
141
Troubleshooting
141
Mechanical Brakes
145
Rear Suspension
167
Rear Axle
173
Troubleshooting
179
Gasoline Vehicle Performance
181
Starter Does Not Turn
181
Starter Turns Slowly
181
Engine Runs Rough or Loss of Power
182
Poor Low Speed Performance
183
Poor Midrange or High Speed Performance
183
Engine Overheating
183
Repeated Spark Plug Fouling
184
Carburetor Floods Engine
184
Excessive Smoking
184
Backfiring
184
Erratic, Surging, or Sudden Change in Governed Speed
185
Fuel Accumulation in the Crankcase
185
Fuel Distribution
185
Mechanical
185
Operation and Application
186
Carburetor
186
Overflow Leak
186
Poor Fuel Economy
186
Poor Acceleration
186
Hard Starting
186
Poor High Speed Operation
187
Abnormal Combustion (Fuel Mixture)
187
Loss of Power (Insufficient Fuel)
187
Loss of Power (Insufficient Air)
187
Surging
187
Starter/Generator
187
Starter Is Noisy
187
Rectification Is Imperfect
188
Generator Does Not Charge
188
Suspension and Steering
188
Uneven Tire Wear
188
Stiff Steering
188
Play in Steering
188
Vibration
188
Steering Pulls to One Side
189
Brake System
189
Neither Wheel Locks When Park Brake Is Latched
190
Neither Wheel Locks
190
Grabbing Brakes (over Sensitive)
190
Parking Brake Hard to Latch
190
Parking Brake will Not Stay Latched
190
General
193
General Specifications
201
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