Table of Contents
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RV
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Canopy Replacement .................................................................................................................... 2
Spring Arm Replacement.............................................................................................................. 3
Replacing the Lead Rail Connector ....................................................................................................4
Replacing the Case Connector ...........................................................................................................4
Motor Replacement ....................................................................................................................... 5
Setting the Motor Limits ............................................................................................................... 7
Adjusting the OUT Limit Switch...........................................................................................................7
Adjusting the IN Limit Switch...............................................................................................................7
Wiring Diagrams............................................................................................................................ 8
Switch Installation - No Relay ................................................................................................................8
Switch Installation w/ Relay Module .......................................................................................................8
Removing the Awning................................................................................................................... 9
Standard Maintenance ................................................................................................................ 10
Fabric Care ...........................................................................................................................................10
Mildew ...............................................................................................................................................10
Pooling ..............................................................................................................................................10
Arm Care ..............................................................................................................................................10
Hardware Maintenance .....................................................................................................................10
Motor Maintenance ...............................................................................................................................10
Part Number Listing .................................................................................................................... 11
Part Number Configuration ...................................................................................................................11
Part Number Location...........................................................................................................................11
Illustrated Parts List ..............................................................................................................................12
052549-301
W
O
INDOW AND
VER THE
Printed in USA
S
M
ERVICE
ANUAL
M
ARQUEE
D
(O
D) A
OOR
T
WNINGS
December, 2006
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Summary of Contents for Carefree of Colorado MARQUEE
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Page 1: Table Of Contents
ERVICE ANUAL ARQUEE D) A INDOW AND VER THE WNINGS ABLE OF ONTENTS Product Overview .......................... 1 Canopy Replacement ........................2 Spring Arm Replacement......................3 Replacing the Lead Rail Connector ....................4 Replacing the Case Connector ......................4 Motor Replacement ........................5 Setting the Motor Limits ....................... - Page 2 ROPRIETARY TATEMENT The Marquee Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
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Page 3: Product Overview
RODUCT VERVIEW The Marquee Window and OtD (Over the Door) Awnings are state of the art lateral arm awnings. When retracted, the housing provides protection against the elements while the streamlined styling blends in with the coach side wall. The full tension canopy fabric allows the awning to be partially or fully extended for best shade coverage. -
Page 4: Canopy Replacement
Service Manual Carefree of Colorado ARQUEE ANOPY EPLACEMENT Spring Arms 1. Open the awning several inches to expose the arm elbows. 2. (Refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows of the spring arms together, Firmly Tie do not use bungee cords. -
Page 5: Spring Arm Replacement
Carefree of Colorado Service Manual ARQUEE PRING EPLACEMENT CAUTION HE SPRING ARM IS UNDER TENSION TO OPEN SE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM... -
Page 6: Replacing The Lead Rail Connector
Service Manual Carefree of Colorado ARQUEE Replacing the Lead Rail Connector (Refer to Figure 3 on page 4) 1. Carefully mark the location of the existing connector in the lead rail. Make note of the bracket orientation. 2. Remove the lead rail end plate. -
Page 7: Motor Replacement
Carefree of Colorado Service Manual ARQUEE OTOR EPLACEMENT This operation can be done while the awning is mounted on the RV. Use care to not damage the walls etc. Spring Arms 1. Disconnect power to the awning. 2. If the awning is extended: (Refer to Detail A) Carefully push the lead rail toward the case so that the arms collapse. - Page 8 Service Manual Carefree of Colorado ARQUEE 11. Route the new motor wire into the coach and attach (refer to wiring diagram on page 7 or if the wires were cut, splice the new wires to the existing wires. Ensure that the wire colors match (i.e. red to red and black to black).
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Page 9: Setting The Motor Limits
Carefree of Colorado Service Manual ARQUEE ETTING THE OTOR IMITS The motor limit switches are preset at the factory for best operation of the awning. The “ ” limit switch is used to stop the motor when the awning is fully extended. The “... -
Page 10: Wiring Diagrams
Service Manual Carefree of Colorado ARQUEE IRING IAGRAMS – N WITCH NSTALLATION ELAY Wall O2 1/4" Locking Tabs Black 2 3/4" (min.) 2 3/4" Rear View of (typ.) Carefree of Colorado Switch Panel Covered Terminals Front View of Switch Panel... -
Page 11: Removing The Awning
Carefree of Colorado Service Manual ARQUEE EMOVING THE WNING Screw Location Screw Location Arm Mount Arm Mount Mounting Rail Awning Rail Marquee014 1. Open the awning 2. Remove the three screws that are through the bottom of the case. 3. Close the awning. -
Page 12: Standard Maintenance
Service Manual Carefree of Colorado ARQUEE TANDARD AINTENANCE Maintaining a Carefree Awning is easy. Just follow these basic steps: • Always operate the awning according to the instructions. • Periodically check that the fasteners are tight. Tighten if necessary. •... -
Page 13: Part Number Listing
Carefree of Colorado Service Manual ARQUEE UMBER ISTING UMBER ONFIGURATION Example: Part Number: 4 8 0 5 0 C W 2 5 W P Marquee 50" Toast (acrylic) White Window Box Awning (Default) TYLE ANOPY OTOR CODE IN INCHES OLOR... -
Page 14: Illustrated Parts List
Service Manual Carefree of Colorado ARQUEE LLUSTRATED ARTS Marquee501a UMBER ESCRIPTION OTES 0157xxx Awning Rail R037301-00X End Cap R054017-001 Wall, Closeout R037300-00X End Cap R001531 Motor, Tubular R060448-001 Crown R040555-001 Drive Hub R040723-001 Roller Bearing 6103xx Roller Tube Canopy Only... - Page 15 Carefree of Colorado Service Manual ARQUEE NOTES: 052549-301 Table of Contents...
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