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Carefree of Colorado Mirage Service Manual

Manual / motorized standard / auto-retract/direct response
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These instructions apply to all models listed. Details and procedures unique to a specific
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Mirage Patio Awning Specifications........................................................................................................1
Canopy Replacement .................................................................................................................... 2
Spring Arm Replacement.............................................................................................................. 3
Motor Replacement ....................................................................................................................... 4
Diagnostics/Troubleshooting....................................................................................................... 5
Common Operation Items ...................................................................................................................5
System Tests ..........................................................................................................................................6
Standard Electronics w/ Optional Auto-Retract...................................................................................6
Direct Response..................................................................................................................................6
Electrical ...................................................................................................................................... 12
Wiring Harness – Optional Light & Speaker End Caps ........................................................................13
Wiring Diagram - Direct Connect (No Relay Control Box) ....................................................................13
Wiring Diagram –Switches w/ Relay Control Box .................................................................................14
Wiring Diagram – Standard Electronics w/ Optional Auto Retract........................................................15
Wiring Diagram – Direct Response Electronics....................................................................................16
Standard Service Procedures .................................................................................................... 17
Manual Override (motorized versions only) ..........................................................................................17
Adjusting the Pitch ................................................................................................................................17
Setting the Motor Limits ........................................................................................................................18
Adjusting the OUT Limit Switch.........................................................................................................18
Adjusting the IN Limit Switch.............................................................................................................18
Setting the Wind Speed Sensitivity (standard electronics) ...................................................................19
Programming the Remote (standard electronics w/ optional remote)...................................................19
Programming the RR24 for the Remote (direct response) ...................................................................19
Standard Maintenance ................................................................................................................ 20
Fabric Care ...........................................................................................................................................20
Mildew ...............................................................................................................................................20
Pooling ..............................................................................................................................................20
Arm Care ..............................................................................................................................................20
Motor Maintenance ...............................................................................................................................20
Part Number Listing .................................................................................................................... 21
Part Number Configuration ...................................................................................................................21
Illustrated Parts List ..............................................................................................................................22
052979-301
S
TANDARD
model are labeled appropriately.
Printed in USA
S
ERVICE
M
ANUAL
/A
-R
/D
UTO
ETRACT
IRECT
M
ANUAL
M
IRAGE
/M
OTORIZED
R
ESPONSE
May, 2006

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Summary of Contents for Carefree of Colorado Mirage

  • Page 1 These instructions apply to all models listed. Details and procedures unique to a specific model are labeled appropriately. ABLE OF ONTENTS Product Overview .......................... 1 Mirage Patio Awning Specifications......................1 Canopy Replacement ........................2 Spring Arm Replacement......................3 Motor Replacement ........................4 Diagnostics/Troubleshooting....................... 5 Common Operation Items ........................5...
  • Page 2 ROPRIETARY TATEMENT The Mirage Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
  • Page 3 RODUCT VERVIEW The Mirage Patio Awning offers the coach owner an awning system that provides as much or as little shade as required. The canopies are housed in an aluminum case that easily blends in with the coach side wall.
  • Page 4 Service Manual Carefree of Colorado IRAGE ANOPY EPLACEMENT During the following instructions, use the manual override procedure on page 17 to open and close the awning. Case End Plate Phillips Head Outer Spring Arms Screw Idler (ref) Rubber Well Canopy...
  • Page 5 Carefree of Colorado Service Manual IRAGE PRING EPLACEMENT CAUTION HE SPRING ARM IS UNDER TENSION TO OPEN SE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM...
  • Page 6 Service Manual Carefree of Colorado IRAGE OTOR EPLACEMENT During the following instructions, use the manual override procedure on page 17 to open and close the awning. Phillips Head Outer Spring Arms Roll Bar (ref) Screw Drive Gear (ref) Rubber Well...
  • Page 7 The following procedures are intended to aid the service technician to logically resolve operational issues with the Mirage installation. These procedures do not address conditions that may arise with the basic awning installation. When procedures are system specific, the four electrical systems are designated as:...
  • Page 8 Service Manual Carefree of Colorado IRAGE YSTEM ESTS Standard Electronics w/ Optional Auto-Retract 1. Provide 110VAC and 12DC power to the awning system. 2. At the switch panel, turn the to "ON". POWER SWITCH 3. Press the button to extend the awning. The awning will continue to the maximum extension.
  • Page 9 Carefree of Colorado Service Manual IRAGE 1. While observing the control panel, have a second person initiate 110VAC power to the coach and awning system. The following should occur: 1.1 The Auto-Retract and Wind Speed LEDs should illuminate briefly then extinguish.
  • Page 10 Service Manual Carefree of Colorado IRAGE In the charts below, YES is a positive response to the test; NO is a negative response. WNING PERATE Confirm 110VAC power to control box. 1. Shut off power source. Power is present; go to test B 2.
  • Page 11 Carefree of Colorado Service Manual IRAGE WNING PERATE (continued from previous page) Test Touch Pad (System #4 – Direct Response Only) Confirm 110VAC power to control box Power is present; go to test B 1.1 Shut off power source. Check vehicle circuits and fuses.
  • Page 12 Service Manual Carefree of Colorado IRAGE WNING DOES NOT ETRACT IN TANDARD LECTRONICS NOTE: For standard electronics with the optional auto-retract anemometer; the auto-retract system is always on. Confirm that the sensitivity is set correctly (if set on highest level, system may appear not to function). Setting the sensitivity is in the Owner's manual and on page 19.
  • Page 13 Carefree of Colorado Service Manual IRAGE EMOTE PERATE STANDARD LECTRONICS W PTIONAL EMOTE Confirm normal operation with switches If system does not operate, go to test Confirm batteries in remote are good. Pressing any Replace as needed button on the remote will illuminate the LED indicator on...
  • Page 14 Service Manual Carefree of Colorado IRAGE LECTRICAL IMPORTANT NOTICES: • Failure to follow the wiring instructions in this publication may void the motor warranty. • All wiring must conform to NEC (National Electrical Code) and local codes. • wire two or more motors to one switch—No parallel wiring.
  • Page 15 Carefree of Colorado Service Manual IRAGE – O & S IRING ARNESS PTIONAL IGHT PEAKER +12VDC Stereo Consult Stereo Manual for Speaker Connections Shielded Outdoor Speaker Grade Wire 16 AWG UL Listed Outdoor Grade Wire 16 AWG UL Listed Motor Side...
  • Page 16 Service Manual Carefree of Colorado IRAGE –S IRING IAGRAM WITCHES W ELAY ONTROL SYSTEM #2 (THIS SYSTEM IS NO LONGER AVAILABLE) Power Patio Switch Switch +12VDC Detail For LH Configuration Reverse Red & Black Wires on Terminals 4 & 5...
  • Page 17 Carefree of Colorado Service Manual IRAGE – S IRING IAGRAM TANDARD LECTRONICS W PTIONAL ETRACT SYSTEM #3 Green Green Black Black DOWN White White 3 Conductor From Motor +12VDC 14AWG NM Wire NEUT w/ Ground Installer Furnished WIND Junction Box...
  • Page 18 Service Manual Carefree of Colorado IRAGE – D IRING IAGRAM IRECT ESPONSE LECTRONICS Ignition Switched RR24 RF +12VDC Green Receiver Black Ignition 12VDC RR24 Lockout Ground Key FOB Sensor (1) Red Yellow (Optional) (1) Black Green (1) White (2) White...
  • Page 19 VERRIDE MOTORIZED VERSIONS ONLY Wall If 110V power is not available to the coach, the Mirage awning can still be safely retracted using the manual override. The bypass may be accessed from inside the case on the motor Remove Screw housing or from the top of the case above the motor housing.
  • Page 20 Service Manual Carefree of Colorado IRAGE ETTING THE OTOR IMITS The motor limit switches are preset at the factory for best operation of the awning. The “ ” limit switch is used to stop the motor when the awning is fully extended. The “...
  • Page 21 Carefree of Colorado Service Manual IRAGE ETTING THE PEED ENSITIVITY STANDARD ELECTRONICS The wind sensitivity can be set for a preferred wind speed. 1. Open the control box. 2. In the center of the control board, locate the speed adjust switch.
  • Page 22 Service Manual Carefree of Colorado IRAGE TANDARD AINTENANCE Maintaining the Carefree Manual Patio Awning is easy. Just follow these basic steps: • Always operate the awning according to the instructions. • Periodically check that the fasteners are tight. Tighten if necessary.
  • Page 23 Carefree of Colorado Service Manual IRAGE UMBER ISTING UMBER ONFIGURATION Example: Part Number: V W 1 9 C W 2 5 1 0 D R TYLE CODE ANOPY OLOR OLOR XTENSION ONTROL YSTEM Mirage Box 19’ Toast (acrylic) White 10’...
  • Page 24 Service Manual Carefree of Colorado IRAGE LLUSTRATED ARTS Detail (Lighted Endcaps w/ Speakers) Detail (Manual Configuration) 12 11 Standard Electrical Components PATIO POWER RETRACT EXTEND Carefree of Colorado Automatic Wind Retraction Components PATIO POWER RETRACT EXTEND Carefree of Colorado Direct Response Electronics...
  • Page 25 2. End Caps w/ Lights and Speakers may be ordered as an upgrade Kit (p/n LQ0504 – White, LQ0604 - Black). Upgrade kit requires electrical kit (SR0030). 3. Direct Response system is available as a factory option for the Mirage. Upgrade kits are available for Mirage (SR0035) and Girard awnings (SR0038).
  • Page 26 Service Manual Carefree of Colorado IRAGE NOTES: 052979-301 Table of Contents...