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RV
T
HIS MANUAL CONTAINS INFORMATION FOR
Summit w/ Peaked Contour
These instructions apply to all models listed. Details and procedures unique to a specific
052520-301r1
: SOKIII, SOKIII XL
S
UMMIT
S
UMMIT
model are labeled appropriately
Printed in USA
S
ERVICE
SOKIII & S
S
, S
XL
UMMIT
FI,
S
FIXL
AND
UMMIT
M
ANUAL
UMMIT
-O
C
IDE
UT
OVER
January, 2008
Table of Contents
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Table of Contents
Related Manuals for Carefree of Colorado SOKIII
Summary of Contents for Carefree of Colorado SOKIII
- Page 1 ERVICE ANUAL SOKIII & S UMMIT OVER : SOKIII, SOKIII XL HIS MANUAL CONTAINS INFORMATION FOR UMMIT UMMIT FIXL UMMIT UMMIT Summit w/ Peaked Contour These instructions apply to all models listed. Details and procedures unique to a specific model are labeled appropriately...
- Page 2 ROPRIETARY TATEMENT The SOKIII and Summit series of Side-Out Room Covers is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
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Page 3: Table Of Contents
Carefree of Colorado Service Manual SOKIII & S UMMIT ABLE OF ONTENTS Product Overview .......................... 2 Summit Arm Application Criteria......................3 The Front Cover..........................4 For Rooms Under 191"...........................4 To Open the Cover..........................4 To Remove the Cover .........................4 Attaching the Front Cover ........................4 For XL Models ............................6... -
Page 4: Product Overview
Front Cover (Case): The cover is available for all versions of the SOKIII & Summit. When installed, it provides a closed case for the roll bar and fabric. The cover can be easily opened and/or removed for cleaning and service. -
Page 5: Summit Arm Application Criteria
Carefree of Colorado Service Manual SOKIII & S UMMIT UMMIT PPLICATION RITERIA 42” – 191” 12" – 42” & FI VAILABLE IDTHS ASIC VAILABLE XTENSIONS 192" – 390" XL & FIXL VAILABLE PPLICATIONS IDTH VS XTENSION IDTH 66 67-390 Uses Short Lift Bar Arm Set... -
Page 6: The
SOKIII & S Service Manual Carefree of Colorado UMMIT RONT OVER 191" OOMS NDER To Open the Cover For ease of cleaning, the front cover can be rotated out of the way. Two methods are used to attach the front cover. - Page 7 Carefree of Colorado Service Manual SOKIII & S UMMIT Method 1 Spring-Loaded Pin Attach: Place the top pin of one end of the cover into the mounting hole of the end cap. On the other end of the cover, press the top pin into the cover and set the cover into position. Adjust the position until the pin springs out and into the mounting hole of the second end cap.
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Page 8: For Xl Models
SOKIII & S Service Manual Carefree of Colorado UMMIT XL M ODELS Removing the Cover Mounting Holes Mounting Holes Spring-Loaded Attach Pins Spring-Loaded Pin Attach Spring-Loaded Attach Pins Center Cover Mount Latch Lever Cover Retaining Screws Threaded Screw Attach Cotter Pin... -
Page 9: Attaching The Front Cover
Carefree of Colorado Service Manual SOKIII & S UMMIT Attaching the Front Cover Mounting Holes Mounting Holes Spring-Loaded Attach Pins Spring-Loaded Pin Attach Spring-Loaded Attach Pins Center Cover Mount Latch Lever Cover Retaining Screws Threaded Screw Attach Cotter Pin Center Latch Pin... -
Page 10: Cover Bumpers
SOKIII & S Service Manual Carefree of Colorado UMMIT OVER UMPERS The cover is shipped with bumpers to prevent rattling. Quantities are two (2) for units under 10"; three (3) for units 10' to 14' and five (5) for units 14' and longer. -
Page 11: End Cap Replacement
Carefree of Colorado Service Manual SOKIII & S UMMIT EPLACEMENT NOTES: a) All replacement end caps use the threaded screw mounts for the cover. All replacement covers are attached using the threaded screw mounts. Refer to the illustration on page 4. -
Page 12: Canopy Replacement
SOKIII & S Service Manual Carefree of Colorado UMMIT ANOPY EPLACEMENT Screw Used w/ Rail Adapter Awning Rail Rail Adapter Fabric Retaining 1” Screws Awning Rail Fabric Awning Rail (ref) or Rail Adaptor (ref) Roll Bar Detail 1/4-20 x 3/4... -
Page 13: Standard Spring/Roll Bar Replacement
Carefree of Colorado Service Manual SOKIII & S UMMIT TANDARD PRING EPLACEMENT The following procedure is used to replace the roll bar or spring or both. WARNING HESE PROCEDURES DEAL DIRECTLY WITH THE PRE WOUND SPRING TENSION IN THE ROLL BAR... -
Page 14: Rebuilding The Roll Bar Assembly
SOKIII & S Service Manual Carefree of Colorado UMMIT EBUILDING THE SSEMBLY 1. Drill out the rivets holding the LH bearing and RH bearing and spring assy. Remove and set aside the parts to be replaced. 2. Fully insert the LH bearing assembly into the roll bar and rivet in place using 3/16" pop rivets. -
Page 15: Replacing The Xl Roll Bar
Carefree of Colorado Service Manual SOKIII & S UMMIT XL R EPLACING THE If the roll bar exhibits recognizable bowing then it is recommended that it be replaced with an updated roll bar assembly. Part number for the complete roll bar assembly is 33xxx. The replacement assembly includes the roll bar halves, rivets, end caps and pre-wound spring. - Page 16 SOKIII & S Service Manual Carefree of Colorado UMMIT • Roll the fabric onto the rollbar. The fabric must be oriented around the roll bar as shown. • (Detail B) Slide the white polyrod and fabric into the awning rail adaptor. Ensure that the two halves of the adaptor are pushed together (no gaps).
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Page 17: Replacing The Lift Bar Components
Carefree of Colorado Service Manual SOKIII & S UMMIT EPLACING THE OMPONENTS These instructions apply to the basic Summit and Summit FI. Lift Bar Inner Stop Bolt Outer Stop Bolt Carrier (ref) Lift Arm Assy Lift Arm Attaching Screws Wall... -
Page 18: To Replace The Lift Bar
SOKIII & S Service Manual Carefree of Colorado UMMIT EPLACE THE 1. Loosen and remove the outer stop bolts. Set bolts aside. 2. Loosen the inner stop bolts. 3. Begin sliding the lift bar out of the carriers. When the bar clears the first carrier, remove the inner stop bolts from the channel and set aside. -
Page 19: Standard Maintenance
SOKIII & S UMMIT TANDARD AINTENANCE Maintaining a Carefree SOKIII or Summit side-out cover is easy. Just follow these basic steps: • Periodically check that the fasteners are tight. Tighten if necessary. • Keep the awning fabric and lift arms clean. -
Page 20: Part Number Listing
Carefree of Colorado UMMIT UMBER ISTING UMBER ERIAL UMBER OCATION Deflector (ref) SOK3047 The part number/ serial number tag for the SOKIII & Summit is located on the deflector toward the back. This is under the canopy. 052520-301r1 Table of Contents... -
Page 21: Sok Iii Illustrated Parts List
Carefree of Colorado Service Manual SOKIII & S UMMIT SOK III I LLUSTRATED ARTS DETAIL (Center Cover Support XL Only) SOK3503 Item Part Number Description Notes R001150XXX Bracket, Deflector Mount, Short Spacer, 1/4", Deflector Bracket R001151XXX Cover, Deflector Mount Bracket... -
Page 22: Summit Fi Illustrated Parts List
SOKIII & S Service Manual Carefree of Colorado UMMIT FI I UMMIT LLUSTRATED ARTS 20, 21 6, 8 7, 9 Obsolete Detail Spring-Loaded Pin Attach Screw Attach DETAIL DETAIL V-Rail Awning Rail Rail Adaptor (Center Support Summit XL Only) (Used With XL Only) - Page 23 Carefree of Colorado Service Manual SOKIII & S UMMIT Item Part Number Description Notes R001150XXX-T Bracket, Deflector Mount, Tall R001150XXX Bracket, Deflector Mount, Short Spacer, 1/4", Deflector Bracket R001151XXX Cover, Deflector Mount Bracket R001250 Bracket, Lift Bar Assy Mount R001153XXX-xxx...
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Page 24: Basic Summit Illustrated Parts List
SOKIII & S Service Manual Carefree of Colorado UMMIT ASIC UMMIT LLUSTRATED ARTS 20, 21 5, 7 6, 8 C o a Obsolete DETAIL (Roll Bar Latch - See Notes) Spring-Loaded Pin Attach Screw Attach DETAIL DETAIL (Center Support Summit XL Only) - Page 25 Carefree of Colorado Service Manual SOKIII & S UMMIT Item Part Number Description Notes R001150XXX Bracket, Deflector Mount, Short Spacer, 1/4", Defector Bracket R001151XXX Cover, Deflector Mount Bracket R001152 Bracket, Lift Bar Assy Mount R001153XXX-xxx Deflector Assy R001338XXX-xxx Deflector Assy, LH...
- Page 26 SOKIII & S Service Manual Carefree of Colorado UMMIT NOTES: 052520-301r1 Table of Contents...
- Page 27 This Manual is Compliments of Northwest RV Supply 86325 College View Road Eugene, OR 97405 Local: 541-746-9092 Toll-Free: 866-678-7467 Fax: 541-736-5573 http://www.nwrvsupply.com mail@nwrvsupply.com Northwest RV Supply carries a large spectrum of surplus, used, and new RV parts and components. Please feel free to visit our website for additional information.