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YASKAWA JUNMA SERIES Manual

Ac servo drives, servomotor, servopack
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YASKAWA
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JUNMA SERIES
SJME SERVOMOTOR
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Summary of Contents for YASKAWA JUNMA SERIES

  • Page 1 YASKAWA YASKAWA AC SERVO DRIVES JUNMA SERIES SJME SERVOMOTOR SJDE SERVOPACK...
  • Page 2 Also, the Junma series has the standard servo characteristics such as high response, high speed, high torque, and high accuracy.
  • Page 3 1: Contact your Yaskawa representative for the servomotor main circuit or the encoder cables of 3m, 15m, and 20m. 2: Connectors for CNA, CNB, CN1, and CN2 are sold separately. : Prepare a 24-VDC power supply for the brake separate from the sequence power supply.
  • Page 4 Selection of Devices Selection of Devices Precautions when Selecting Peripheral Devices Regenerative Units The rotational energy of driven machines, including servomotor, is returned to the SERVOPACK as electric power. This is called regenerative power. The power is absorbed by the smoothing capacitor. When the capacitor has reached its limit in power absorption, the excess is then consumed by the regenerative unit.
  • Page 5 <Caution> • Do not touch the regenerative units as they reach high temperatures. Use heat-resistant, non- flammable wiring and make sure that the wiring does not touch the units. For connecting wire size when connecting a unit, refer to P16. •...
  • Page 6 Servomotors Servomotors Ratings and Specifications Voltage 200 VAC Description Servomotor Model: SJME- – Applicable SERVOPACK SJDE- Rated Output * Motor output at the rated operating point Rated Torque * Torque at the rated operating point ž 0.318 0.637 1.27 2.39 Instantaneous Peak Torque * Maximum instantaneous torque of the motor 0.955...
  • Page 7 Dimensions Units: mm 100W ±30 Motor Connector Specifications Encoder cable Encoder connector Plug: 5559-06P-210 Servomotor main circuit cable Motor connector Terminal (No.1 to 3, 5, 6): 5558T(chained) or 5558TL(detached) Grounding Pin (No.4): ±30 30490-2002(chained) or 30490-2012 (detached) (Manufacture: Molex Japan Co., Ltd) 0.08 A Cross Section A-A 0.03...
  • Page 8 SERVOPACKs SERVOPACKs Ratings and Specifications SERVOPACK model SJDE- 01APA 02APA 04APA 08APA Description Max. applicable servomotor 0.75 Motor capacity that the SERVOPACK can drive. capacity [kW] Continuous output current 0.84 Current that the SERVOPACK can output continuously. [Arms] Instantaneous max. Maximum current that the SERVOPACK can output 11.1 output current [Arms]...
  • Page 9 SJDE-01, 02 (100W, 200W) Mounting Hole Diagram 2-M4 mounting holes 4.5 dia.holes Airflow YASKAWA 200V SJDE- 02 APA PULSE Cooling fan YASKAWA ELECTRIC MADE IN CHINA Nameplate Airflow (28) (4.5) Ground terminal (75) with 2 × M4 screws SJDE-04 (400W)
  • Page 10 SERVOPACKs SERVOPACKs Part Names and Functions YASKAWA Input voltage 200V Type SJDE- 04 APA Reference indicator (REF) Rotary switch for reference PULSE pulse setting (PULSE) Alarm indicators (AL1 to AL3) Rotary switch for reference filter setting (FIL) I/O signal connector (CN1)
  • Page 11 Reference (REF) Alarm (AL1, AL2, and AL3) : Lit : OFF Motor Reference Meaning of Alarm Meaning of Alarm Indicators Indicators Indicators Power Pulses — Lit orange. Normal Overcurrent Blinks orange. Input — Lit green. Blinks green. Input Cooling fan in : Lit yellow for 1 s when the clear signal is input.
  • Page 12 Connection Diagram Connection Diagram Example Power supply Single-phase 200 V to 230 VAC 50/60Hz Molded-case circuit breaker Surge protector Noise filter AVR1 24-V power supply + 24V 200 V to Brake Varistor 230 VAC SERVOPACK Spark killer Servomotor — — Regenerative unit 200 V to JUSP-...
  • Page 13 Main Circuit Wiring • SJDE SERVOPACKs are suitable where the power supply is less than 5000 Arms (230 V rms max.). • SERVOPACKs must be used with UL-listed fuses or circuit breakers, in accordance with the National Electrical Code (NEC). •...
  • Page 14 AWG24(0.2 mm ), AWG26(0.12 mm Applicable wires AWG28(0.08 mm Finished cable outer diameter 8 mm dia. max. Use the cables specified by Yaskawa or use Cable shielded twisted-pair wires. Maximum cable length Encoder signal AWG22 (0.33 mm ) and AWG26 (0.12 mm...
  • Page 15 Use as thick a cable as possible (HIV 2.0 mm or thicker) for grounding. ž A ground resistance of 100 Ω or less is recommended. ž Ground to one point only. ž YASKAWA 200V YASKAWA 200V YASKAWA 200V SJDE- 04 APA...
  • Page 16 Connection Diagram Connection Diagram Explanation of I/O Signals Pulse train references are given to control the position of the servomotor. The following pulse train output forms are supported from the host controller. • Line driver output • +24-V open-collector output •...
  • Page 17 Connection Examples of Input Signal Line Driver Output Applicable line driver: SN75174 or MC3487 (Manufactured by Texas Instruments or equivalent) 24-V Power supply SERVOPACK +24V Photocoupler 3.4kΩ +24VIN Host controller /S-ON ＊ 75Ω PULS 75Ω /PULS 75Ω SIGN 75Ω /SIGN 75Ω...
  • Page 18 Frame Ground (FG) pins on the servomotor and the grounding terminal of the SERVOPACK. • If using cables that are not made by Yaskawa, ensure that connector pins and cables are correctly configured.
  • Page 19 The cable bending radius in the center of the cable must be a of 15 mm or larger. If the cables need to be bent, consult your Yaskawa representative.
  • Page 20 Installation Installation Coupling to the Machine Observe the following precautions when coupling the servomotor with the drive axis of the machine. • Align the shaft of the servomotor with the shaft of the equipment, and then couple the shafts. • Make sure that the motor and the machine are accurately aligned. Failure to observe this caution may result in damage to the motor axis or deterioration of the standard life of the servomotor by an eccentric load.
  • Page 21 M4 screw Space between SERVOPACK Units Be sure to keep a space between adjacent SERVOPACK units if they are mounted inside the control panel so that the units can be cooled. Airflow 50 mm min. YASKAWA 200V YASKAWA 200V YASKAWA 200V...
  • Page 22 KUNSHAN FUJIX IMPORT Fujix Co., Ltd AND EXPORT TARDE CO.,LTD. JZSP-CHM030-05 With brakes JZSP-CHM030-10 Note: Contact your Yaskawa representative for the servomotor main-circuit cables of 3m, 15m, and 20m. Dimensions / Wiring Specifications JZSP-CHM000- (For motors without brakes) SERVOPACK end...
  • Page 23 Connectors for Servomotor Main-circuit Cables Specifications Type Parts Model Manufacturer Contact 5557-06R-210 Receptacle Shanghai Molex Interconnect(Shanghai)Co.,Ltd. Terminal 5556T(chained) or Molex Japan Crimp type Co., Ltd. 5556TL(detached) Shenzhen Molex Hong Kong China Ltd., Shenzhen Office 57027-5000 Crimping tool Dimensions Units: mm 4 5 6 11.6 1 2 3...
  • Page 24 Manufacturer Contact JZSP-CHP800-05 Sun-Wa Technos SHANGHAI SUN-WA TECHNOS CO.,LTD Corporation JZSP-CHP800-10 Note: Contact your Yaskawa representative for the encoder cables of 3m, 15m, and 20m. Dimensions SERVOPACK end Motor end 7 8 9 11 12 1 2 3 4 5 6 Receptacle : 5557-12R-210 •...
  • Page 25 Connectors for Encoder Cables Specifications Motor End Type Parts Model Manufacturer Contact Receptacle 5557-12R-210 Shanghai Molex Interconnect(Shanghai)Co.,Ltd. Molex Japan 5556T2(chained) or Crimp type Terminal Co., Ltd. 5556T2L(detached) Shenzhen Molex Hong Kong China Ltd., Shenzhen Office Crimping tool 57026-5000 SERVOPACK End Type Parts Model...
  • Page 26 Cables / Peripheral Devices Cables / Peripheral Devices Cables for I/O Signals Specifications Cable Model Length (L) Manufacturer Contact JZSP-CHI003-01 Sun-Wa Technos SHANGHAI SUN-WA TECHNOS CO.,LTD JZSP-CHI003-02 Corporation JZSP-CHI003-03 Dimensions Units: mm SERVOPACK end Host controller end – 0 Connector(14P) : 10114-6000EL Cable (black) 28 ×...
  • Page 27 Magnetic Contactor Specifications Model Specifications Manufacturer Contact HI-11J Yaskawa Controls YASKAWA ELECTRICH Co., Ltd. (SHANGHAI) CO.,LTD. HI-15J Dimensions Units: mm H I-11J Mounting Hole Dimensions Terminal Symbols Dimensions Auxiliary 10.1 Structure Coil terminal Contact 34.5 M3.5 NO A1 2 × M4 10.4...
  • Page 28 Cables / Peripheral Devices Cables / Peripheral Devices External Fuse Specifications Fuse Rated Rated Fusing Applicable Model Manufacturer Contact Current Voltage Time SERVOPACKs 0KLK015.T 15Arms SJDE-01 to 04 Within 2 s KUNSHAN FUJIX IMPORT Littelfuse Inc. 600V AND EXPORT TARDE CO.,LTD. 30Arms at 200% SJDE-08...

  • Page 29: Table Of Contents

    Noise Filter Specifications Model Specifications Manufacturer Contact Single-phase 250 VAC, 6A FN2070-6/07 Schaffner Schaffner Shanghai Single-phase 250 VAC, 10A FN2070-10/07 Electronic Co.,LTD. Single-phase 250 VAC, 16A FN2070-16/07 Dimensions Units: mm FN2070-6/07, FN2070-10/07 Contact terminal Top view Side view ± P/N/E ±...

  • Page 30: Model Specifications

    JUSP-RG08D Manufacturer Contact 50Ω Resistance Allowable regenerative energy Regenerative 380 Vdc YASKAWA operating voltage Yaskawa Electric ELECTRIC Regenerative Corporation (SHANGHAI) 8 Adc processing current CO.,LTD. Disconnection of regenerative resistance, Error detection failure of regenerative transistor, or overvoltage NC contact (Opens if a protective function is used.) Alarm output Contact specifications: 250 VAC, 1.5A (inductive load)

  • Page 31: Model A Bc

    AC Reactor Specifications Model Inductance (mH) Rated Current (A) Manufacturer Contact X5052 45.0 20.0 X5053 Yaskawa Controls YASKAWA ELECTRICH Co., Ltd. (SHANGHAI) CO.,LTD. X5054 X5056 Dimensions Units: mm I dia. Nameplate 4 × H dia. Notch Dimensions mm Approx. Mass...

  • Page 32: Co.,Ltd

    Hong Kong Okaya Hong Kong Trading Limited. Shanghai Kunshan Fujix Import and Export Trade Co.,Ltd Littelfuse Inc. JST. Mfg. Hong Kong Co., Ltd. Yaskawa Yaskawa Electroc (Shanghai) Co.,Ltd. Controls Co., Ltd. Yaskawa Sun-Wa Electric Shanghai Sun-Wa Technos Co.,Ltd Technos Corporation Corporation Sumitomo 3M Ltd.
  • Page 33 Selection of Servomotor Size Selection of Servomotor Size AC Servomotor Selection Software : JunmaSize+ JunmaSize+ is software designed for the capacity selection of servomotors in the Junma series. Features • The latest product information. • A wizard system with conversational mode to select optimal servomotors.
  • Page 34 Selection of Servomotor Size Selection of Servomotor Size Formulas for Selecting Servomotor Capacity Linear Motion Motions Rotational Motion Horizontal Axis Vertical Axis Servomotor µ Counterbalance Servomotor Lead Servomotor Mechanical Configuration Lead Load axis speed (min : Ball screw lead (m) :Gear ratio Load speed (m/min) : Mass of linear-motion unit (kg)
  • Page 35 Linear Motion Motions Rack & Pinion Chain and Timing Belt µ Mechanical Configuration : Load axis speed (min : Mass of linear-motion unit (kg) : Pitch diameter (m) : Load speed (m/min) : Gear ratio : Number of gear η : Effective load torque at motor shaft (N : Combined efficiency : Pitch (m)
  • Page 36 Selection of Servomotor Size Selection of Servomotor Size Servomotor Selection Example Mechanical Specifications = 30m/min = 7870kg/m • Load speed • Gear density Load = 4kg • Mass of linear-motion unit • Gear ratio = 0.064m = 40 times/min • Pulley diameter •...
  • Page 37 Load Running Power × × 2 π 2 π N 0.0669 ž = 5.2 ( W ) Load Acceleration Power × 2 π 2 π 2.69 × × = 16.4 ( W ) Recomended Servomotor Selections Conditions Motor rated torque ž...
  • Page 38 Selection of Servomotor Size Selection of Servomotor Size Servomotor Selection Example Mechanical Specifications = 15m/min = 40 times/min • Load speed • Positioning frequency = 80kg = 0.25m Linear motion unit • Mass of linear motion unit • Traveling distance Servomotor = 0.8m = 1.2...
  • Page 39 Load Acceleration Power × 2 π 2 π 1.25 × × = 123.4 ( W ) 3000 Recommended Servomotor Selections Conditions Motor rated torque ž × =(1 to 2) Motor rated output ž Motor rated speed or maximum speed ž Allowable load inertia of SERVOPACK ž...
  • Page 40 I/O power supply +24V +24V QD75D positioning unit SJDE SERVOPACK Notes: 1 Mitsubishi = Mitsubishi Electric Corporation 2 Only signals between Yaskawa's SJDE SERVOPACK and Mitsubishi's QD75D positioning unit are shown in the diagram. PG024 SG-PCO READY SG-COM Ω 2.2k...
  • Page 41 • The following standard service life is for reference only. The service life varies with environmental conditions and application methods. Refer to the standard life provided in the table and contact your Yaskawa representative to determine whether part replacement is required. If a problem occurs, inspection is necessary regardless of the length of the service life.
  • Page 42 Forward rotation and reverse rotation The state in which the motor is free and not controlled and power is With Yaskawa's AC servomotors, forward rotation is the CCW not supplied to the motor. direction and reverse rotation is the CW direction as seen from the load side of the motor.
  • Page 43 FAQs FAQs Q. What are the features of a servomotor? A. Compared with a stepping motor, a servomotor can output constant torque in low- to high-speed ranges. Unlike a stepping motor, which causes problems with vibration, noise, and heat generation, a servomotor ensures smooth rotation without loss of control.
  • Page 44 Revision History Revision History The revision dates and numbers of the revised catalogs are given on the bottom of the back cover. LITERATURE NO. KAEP S800000 23B © Printed in Japan July 2005 04-7 Revision number Date of Date of original printing publication Date of Printing...
  • Page 45 MEMO...
  • Page 46 JUNMA SERIES LITERATURE NO. KAEP S800000 23B  Printed in Japan July 2005 04-7 2004-2005...

This manual is also suitable for:

Sjme seriesSjde seriesSjme-01aSjme-02aSjme-04aSjme-08a ... Show all