Stratasys FDM 200mc User Manual
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Stratasys FDM 200mc User Manual

Stratasys FDM 200mc User Manual

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Summary of Contents for Stratasys FDM 200mc

  • Page 1 User Guide...
  • Page 2 Changes or modifications to the FDM 200mc system not expressly approved by Stratasys, the party responsible for compliance, could void the user’s authority for use.

  • Page 3: Introduction

    Introduction The FDM 200mc is designed with ultimate simplicity in mind. It allows you to build parts quickly, even if you have never used a modeler before. Its display panel prompts you to press a few keys to get you modeling quickly.

  • Page 4: How To Use This Manual

    A NOTE will follow the paragraph of instruction to which it relates. The FDM 200mc guides you through operational tasks from a User Interface (UI) on the front panel of the system. Throughout the User Guide, text representing messages that appear on the UI are presented in a specific format.

  • Page 5: Sections Of The Manual

    Generally, topics in setup are only accomplished during installation or relocation. Operation... Further develops your understanding of the FDM 200mc by presenting the User Interface, Loading and Unloading of Material, Building Parts, Removing Completed Parts, and Removing Support Material.
  • Page 6 FDM 200mc User Guide...

  • Page 7: Table Of Contents

    How To Use This Manual............4 Highlighted Information ..............4 Sections Of The Manual..............5 Overview................... 11 Finding More Information ............12 Setting up the FDM 200mc............12 Using the FDM 200mc..............12 Consumables ................. 13 Setup..................15 Workspace ................15 Unpacking ................
  • Page 8 Quarterly Maintenance ............49 Axis Maintenance................. 49 Clean fan filter ................50 Tip Cleaning Assembly (Brush/Flicker Assembly) ....... 50 As Needed Maintenance ............51 Clean Door Glass................. 51 Chamber Lamp Replacement ............51 Tip Shroud Replacement ............. 52 FDM 200mc User Guide...
  • Page 9 Table of Contents 9 Troubleshooting ..............55 Troubleshooting Checklist............55 Fault Determination Codes ............ 57 Loss of Extrusion..............58 Diagnosing Loss of Extrusion............58 Recovering From Loss of Extrusion ..........59 FDM 200mc User Guide...
  • Page 10 10 Table of Contents FDM 200mc User Guide...

  • Page 11: Overview

    Insight software. Insight is the preprocessing software that runs on a Windows 2000 or Windows XP platform. FDM 200mc’s build envelope measures 203 x 203 x 305 mm (8 x 8 x 12 in). Each material cartridge contains 922 cc (56.3 cu. in.) of usable material —...

  • Page 12: Finding More Information

    12 Overview Finding More Information Several references are available for use with the FDM 200mc. Setting up the FDM 200mc FDM 200mc User Guide Step-by-step instructions for installing, setting up and operating the FDM 200mc system. Using the FDM 200mc...

  • Page 13: Consumables

    340-30200 Soluble Support Cartridge 300-00600 WaterWorks Soluble Soluble Concentrate (12 bottles) Modeling Base 340-00200 Plastic Modeling Base (qty. 24) To order consumables for your FDM 200mc system, contact: North America: Stratasys, Inc. Consumable Orders +1.800.937.3010 (US toll-free) +1.952.906.2727 (fax) consumables@stratasys.com...
  • Page 14 14 Overview FDM 200mc User Guide...

  • Page 15: Setup

    Setup Workspace Observe the following when placing FDM 200mc in its operating location: • FDM 200mc has an approximate weight of 128 kg (282 lbs.) and requires a table capable of safely supporting 300 lbs. • System Dimensions: 864 x 686 x 1041 mm (34 x 27 x 41 in) Four-inch minimum space behind unit for air circulation •...

  • Page 16: Unpacking

    16 Setup Unpacking This section describes the recommended procedures for unpacking and preparing the FDM 200mc for its first use. Unpack the system: WARNING The FDM 200mc weighs approximately 128 kg (282 lbs). Use proper moving and lifting techniques when positioning the unit. For your convenience, there are forklift pads built into the bottom of the unit.
  • Page 17 Extrusion Head. Foam Tubes (4) Extrusion Head Figure 2: Foam tubes isolating the extrusion head from the Z-axis frame 9. After unpacking, inspect the system and report any shipping damage to the carrier. FDM 200mc User Guide...

  • Page 18: Power Connections

    (down) position. It is located at the rear of the system, next to the power cord attachment point. FDM 200mc is provided with two power cords: one for 110 V and one for 220 V. Prepare all power connections: 1.

  • Page 19: Powering On The Fdm 200Mc

    ). The system will be damaged if powered on with the foam tubes in place. The FDM 200mc power switch is located on the right (viewed from the front) side cover of the cabinet, near the bottom front corner (see Figure 4).

  • Page 20: Insert Modeling Base

    For safety, the head and platen do not move while the chamber door is open. During warm-up and operation the door is locked. The door can be opened only when the FDM 200mc is not building a part, getting ready to build a part, or in Pause mode...

  • Page 21: Installing Software

    Setup 21 Installing Software There are two software programs that work with the FDM 200mc. • Insight is the preprocessing software that controls the FDM 200mc. If you have not already done so, you will need to install the Insight software on your PC workstation. You will...

  • Page 22: Workstation Requirements

    2 button or 3 button with wheel Web Browser Internet Explorer 5.5 or higher for online help Changes to supported platforms, operating system, and graphics cards are periodically updated. Please call Customer Service for latest supported version. FDM 200mc User Guide...
  • Page 23 7. Compare the version number to the controller software CD provided in the Startup Kit. 8. If the version on the controller software CD is newer than the system version, follow the controller software upgrade process instructions provided in the Startup Kit. FDM 200mc User Guide...

  • Page 24: Setting Network Addresses

    24 Setup Setting Network Addresses You will need to set up your network addresses before sending files from the workstation to FDM 200mc. The network address can be Dynamic or Static. • Dynamic address - the system will generate its own random IP address.
  • Page 25 Idle or starts warming up. 10. If you have not done so already, plug in the network patch cable from your network to the rear of the FDM 200mc. 11. From any workstation on your network, open a DOS window and type: “ping...”...

  • Page 26: Verifying Tip Depth

    Each number pair will have an extruded number and an etched number. Each number pair is created at one of four Z- heights: -5, 0, +5, and +10 (in .001 inches from ‘home’ level). Figure 6 on page FDM 200mc User Guide...
  • Page 27 The extruded number is created at a very low flow rate and may not show up clearly. Extruded Numbers Etched Numbers (left side) (right side) Figure 6: Plastic modeling base with test_tipdep_plstc.cmb model FDM 200mc User Guide...
  • Page 28 6. If the tip depth does not meet the above criteria, run the model a second time on a second unused modeling base and evaluate again. 7. If the tip depth again fails the above criteria, contact Stratasys Customer Support for more information on adjusting tip depth. FDM 200mc User Guide...

  • Page 29: Operation

    Operation Display Panel and Keypad The main interface to FDM 200mc is the Display Panel and Keypad (see Figure Display Panel Context- sensitive Keypad displays buttons Figure 7: FDM 200mc display panel and keypad The display panel and keypad is very easy to use. It consists of a larger multiple-line LCD display on top, and four single-line context- sensitive displays, each with one button (or key).

  • Page 30: Inserting A Modeling Base

    Powering On the FDM 200mc Refer to “Powering On the FDM 200mc” on page 19 instructions. FDM 200mc User Guide...

  • Page 31: Powering Off The Fdm 200Mc

    Operation 31 Powering Off the FDM 200mc If you wish to power-off the FDM 200mc, move the power switch to the OFF position (see Figure 4 on page 19). You can do this at any time without harming the system. No other steps are necessary. If this is done while the system is building a part, the part will be lost.

  • Page 32: Loading Material

    B. Lift up the plug to remove it from the cartridge - discard (or recycle) the plug. Figure 8: Remove red plug before loading 3. Find the end of the material filament taped with a “flag”. FDM 200mc User Guide...
  • Page 33 The above step makes sure that the filament will feed freely from the spool. 5. With the cutter from your Startup Kit, snip the filament flush with the end of the cartridge (see Figure 10 on page 34). FDM 200mc User Guide...
  • Page 34 (purges) after loading. The panel will then display Did Material Purge? • Press Yes (to continue) or No (to return to Load Material) as appropriate — or press Purge Again if you’re unsure which to choose. FDM 200mc User Guide...

  • Page 35: Unloading Material

    A. The panel displays Load Material and prompts with, Replace model? • Press Yes. to unload the Model Material. The panel displays Replacing model, • Press No if you do not wish to unload the model material. FDM 200mc User Guide...
  • Page 36 3. To store a partially used cartridge, place a small flag of tape on the filament near the cartridge. Cut off and discard the remaining material. The tape flag ensures the filament does not retract into the cartridge. FDM 200mc User Guide...

  • Page 37: Building A Test Part

    Operation 37 Building a Test Part Stratasys has factory-preloaded test parts into the FDM 200mc. It is recommended that you build a test part as your first build to familiarize yourself with the system. Once the system has warmed up, material has been loaded, and a plastic modeling base is in place, you can build a test part.
  • Page 38 Completes all processing to create a .cmb file for FDM 200mc 7. Click on the Status icon on the desktop of your workstation to send your file to FDM 200mc. For more information on Status, refer to the Insight help files. FDM 200mc User Guide...

  • Page 39: Building A Part From Your Cmb File

    You can also turn the light on continuously. Go to the Idle or Ready to Build mode. Press Maintenance and then press Next until Setup Maintenance is displayed. Press Lights Always. The light will remain ON until the system is powered OFF. FDM 200mc User Guide...

  • Page 40: Pausing Build

    To pause the build operation at any time, press Pause. NOTE When the build process is paused, the FDM 200mc completes the current tool path before pausing. On your workstation, Status displays the following information: •...

  • Page 41: Canceling A Job

    Operation 41 2. Press Start Model to begin modeling. (The FDM 200mc may require a few minutes to warm up to proper build temperatures. You can view the temperature values in the display.) Canceling a Job You can cancel a job at any time while the part is being built.

  • Page 42: Soluble Supports

    Parts are much easier to remove when the modeling base is still warm. Soluble Supports FDM 200mc uses a soluble support material. WaterWorks Soluble Support Concentrate is a water-based solution designed to simplify the removal of the support material. Your part is left smooth and clean with the fine details intact.
  • Page 43 Time: Support removal time is dependent on various factors. It can be reduced significantly by breaking off much of the support by hand before putting the part in the solution. This also extends the working concentration level of the solution. FDM 200mc User Guide...
  • Page 44 Then re-rinse to break the surface tension. If you build parts using the Sparse build style, allow solution to fully drain from them. Rinse parts thoroughly under hot water to remove trapped solution. FDM 200mc User Guide...
  • Page 45 Household cleaners 9-12 Dishwasher detergent 10-11 Check your local, state, and/or international regulatory statutes for what pH level is acceptable for disposal. Stratasys recommends that disposal procedures be verified by the proper authorities in your region. FDM 200mc User Guide...
  • Page 46 46 Operation Stratasys cannot anticipate local, state, or international regulatory statutes. Stratasys cannot be held liable if the solution is not disposed of properly. You may need to document how you dispose of the concentrate. Soluble Solution Drain Effluent You can dilute the solution with water using the appropriate ratio to meet your acceptable pH level.

  • Page 47: Maintenance

    FDM 200mc. Startup Kit Tools Provided in your FDM 200mc Startup Kit is a set of tools used to help you maintain the system, as well as replacement parts. The following list is of the tools contained in the Startup Kit that are used in Maintenance and Troubleshooting procedures.

  • Page 48: After Each Build

    Z-stage to jam at its upper limit. Weekly Maintenance Vacuum the Build Chamber Vacuum the build chamber to remove all foreign particles and purged material. FDM 200mc User Guide...

  • Page 49: Quarterly Maintenance

    Lubricate using the Krytox grease provided in the Startup Kit. Use the grease sparingly. X-axis Guide Y-axis Guide Rod Rods (1 of 2) Z-axis Guide Rods Z-axis Lead Screw Figure 14: Lead screw and guide rod identification FDM 200mc User Guide...

  • Page 50: Clean Fan Filter

    50 Maintenance Clean fan filter To clean the fan filter: 1. Locate the lower fan on the rear panel of the FDM 200mc and remove the plastic frame (snaps on and off) that secures the fan filter. 2. Clean the filter with soap and water, and blot it dry.

  • Page 51: As Needed Maintenance

    One to the upper right, the other to the upper left. To replace the chamber lamp: 1. Power down the system. 2. Pull the lamp straight out of the socket. FDM 200mc User Guide...

  • Page 52: Tip Shroud Replacement

    1/8 inch (see Figure 16). Do not remove the screws. 3. Pull the head plate slightly away from the head until the right side of the plate is clear of the mounting screw head. FDM 200mc User Guide...
  • Page 53 Shield Screws (2) Figure 17: Shroud and shield location 6. Remove the two shroud mounting screws using a 3/32 inch hex wrench. WARNING Screws are very hot! Use gloves when working in this area of system! FDM 200mc User Guide...
  • Page 54 14. Lower the head cover into position, and tighten both head cover screws. 15. Exit the Table Maintenance function. 16. Build a test part to verify system is operating correctly. See “Building a Test Part” on page 37 FDM 200mc User Guide...

  • Page 55: Troubleshooting

    50. Check condition of Flicker and Brush. Replace if See “Tip Cleaning Assembly worn. ( (Brush/Flicker Assembly)” on page 50. No text displayed on Display See “Cycling Power” on Cycle power ( Panel page 31. FDM 200mc User Guide...
  • Page 56 Solution Cannot communicate with system Incorrect IP address – check that the IP through network addresses within the FDM 200mc system and See “Setting Insight are the same values ( Network Addresses” on page 24. Make sure IP address is static on your network (contact your IT department).

  • Page 57: Fault Determination Codes

    See “Loss of Extrusion” on page 58. Fault Determination Codes If a fault occurs, which would prevent FDM 200mc from executing an operator request, the system begins shutting down and cooling. The panel then displays one or two error codes. An error-code list (with the filename “error.txt”) can be found on the CD-ROM for the...

  • Page 58: Loss Of Extrusion

    The tip may not immediately extrude material if it was at a cool temperature. After the tip reaches operating temperature you may need to wait up to 30 seconds before extrusion will begin. 5. Press Stop to stop extrusion. FDM 200mc User Guide...

  • Page 59: Recovering From Loss Of Extrusion

    You may feel resistance when you swing open the front half of the head. One, or both, of the material filament lines are likely to still be routed into the head and held by the drive motor. This is normal. Swing the door open slowly, but firmly. FDM 200mc User Guide...
  • Page 60 30 seconds, then press Stop to halt extrusion. iv. Push Done. The panel displays Is material loaded? Press Yes. The panel displays Exiting maintenance and you can now resume normal operation. (Skip Steps through 13.) FDM 200mc User Guide...
  • Page 61 B. Grasp the filament from the drive blocks with your fingertips, and gently pull it out of the drive wheels. Repeat for second filament. If you are unable to easily remove FDM 200mc User Guide...
  • Page 62 A. Remove the filament guide funnel. Use the 7/64” Allen wrench provided in the Startup Kit to remove the filament-guide mounting screw as shown in Figure B. Remove any excess material; use the needle-nose pliers if necessary. FDM 200mc User Guide...
  • Page 63 Gently remove material with the bronze brush or needle-nose pliers, if necessary. b. Inspect for damage to the inlet tube. If material is extended out from the support inlet funnel: a. Gently remove material with the bronze brush or needle-nose pliers, if necessary. FDM 200mc User Guide...
  • Page 64 Carefully insert a 1/16” Allen wrench into the liquefier inlet tubes and gently push forward until it stops (about 1/4 inch). 10. Replace both drive-block assemblies. Install the model drive block assembly first. Make sure the block is seated flush against the swivel plate. FDM 200mc User Guide...
  • Page 65 C. If the purge was successful, continue to run both filament motors forward and slowly swivel the head closed. D. Once the head is closed, tighten both ¼ turn screws. FDM 200mc User Guide...
  • Page 66 E. Verify material continues to extrude through both tips for an additional 30 seconds, and then press Stop to halt extrusion. Push Done. The panel displays Is material loaded? G. Press Yes. The panel displays Exiting maintenance and you can resume normal operation. FDM 200mc User Guide...
  • Page 67 Troubleshooting 67 FDM 200mc User Guide...
  • Page 68 7665 Commerce Way Eden Prairie, MN 55344 USA Telephone: (952) 937-3000 Fax: (952) 937-0070 E-mail: support@stratasys.com Web Site: www.stratasys.com Stratasys Document # 105833-0007...

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