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Related Manuals for Aerotech FiberMax HP Series
Summary of Contents for Aerotech FiberMax HP Series
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Page 1: Fibermaxhp Hardware Manual
FiberMax Hardware Manual Revision: 1.01.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
Analog Encoder Phasing Reference Diagram, T Axis (FiberMaxHP-20-R) Figure 3-12: Standard Encoder Phasing Reference Diagram, T Axis (FiberMaxHP-20-R) Figure 3-13: Hall Phasing, P and R Axes (FiberMaxHP-20G-50 and FiberMaxHP-20G-90) Figure 3-14: Analog Encoder Phasing Reference Diagram, P and R Axes (FiberMaxHP-20G-50 and FiberMaxHP-20G-90) www.aerotech.com... -
Page 5: List Of Tables
Encoder Specifications, Y Axis (FiberMaxHP-3-V) Table 3-12: Motor Specifications, T Axis (FiberMaxHP-20-R) Table 3-13: Encoder Specifications, T Axis (FiberMaxHP-20-R) Table 3-14: Motor Specifications, P and R Axes (FiberMaxHP-20G-50 and FiberMaxHP-20G-90) Table 3-15: Encoder Specifications, P and R Axes (FiberMaxHP-20G-50 and FiberMaxHP-20G-90) 51 www.aerotech.com... - Page 6 FiberMax Hardware Manual Table of Contents This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
9. All service and maintenance must be performed by qualified personnel. N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. - Page 8 FiberMax Hardware Manual Safety This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
FiberMax Hardware Manual Declaration of Conformity EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: FiberMax is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 FiberMax Hardware Manual Declaration of Conformity This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 12: Environmental Specifications
Indoor use only 1.1.1. Accuracy and Temperature Effects Aerotech products are designed for and built in a 20°C (68°F) environment. Extreme temperature changes could cause a decrease in performance or permanent damage to the FiberMax . At a minimum, the environmental temperature must be controlled to within 0.25ºC per 24 hours to ensure the FiberMax... -
Page 13: Basic Specifications
Material Anodized Aluminum MTBF 30,000 Hours 1. Requires the use of an Aerotech controller. 2. Certified with each stage. 3. Requires the selection of an appropriate amplifier with sufficient voltage and current. 4. On-axis loading is listed. Values listed are per axis measured 20 mm off of top mounting platform. -
Page 14: Air Requirements
1.3. Air Requirements It is important to the operation of the FiberMax that the air supply meets Aerotech specifications. The air must be filtered to 0.25 microns, dry to 0°F dew point, and oil free (nitrogen at 99.99% purity is recommended). -
Page 15: Chapter 2: Mechanical Specifications And Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-less air to remove any dust or debris that has collected during shipping. -
Page 16: Figure 2-1: Shipping Brackets And Bracket Screw Locations
The Y-axis shipping clamp is integrated into the design and only requires the removal of [QTY. 2] socket head cap screws. Retain the brackets and hardware for future use. Figure 2-1: Shipping Brackets and Bracket Screw Locations Chapter 2 www.aerotech.com... -
Page 17: Dimensions
Mechanical Specifications and Installation 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 18: Figure 2-3: Fibermaxhp-Zxyt Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-3: FiberMax -ZXYT Dimensions Chapter 2 www.aerotech.com... -
Page 19: Figure 2-4: Fibermaxhp-Zxyp Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-4: FiberMax -ZXYP Dimensions www.aerotech.com Chapter 2... -
Page 20: Figure 2-5: Fibermaxhp-Zxyr Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-5: FiberMax -ZXYR Dimensions Chapter 2 www.aerotech.com... -
Page 21: Figure 2-6: Fibermaxhp-Zxytp Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-6: FiberMax -ZXYTP Dimensions www.aerotech.com Chapter 2... -
Page 22: Figure 2-7: Fibermaxhp-Zxytr Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-7: FiberMax -ZXYTR Dimensions Chapter 2 www.aerotech.com... -
Page 23: Figure 2-8: Fibermaxhp-Zxytpr Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-8: FiberMax -ZXYTPR Dimensions www.aerotech.com Chapter 2... -
Page 24: Figure 2-9: Fibermaxhp Mounting Plate (-Mp Option) Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-9: FiberMax Mounting Plate (-MP Option) Dimensions Chapter 2 www.aerotech.com... -
Page 25: Figure 2-10: Madj-At1 (-Adj5 Or -Adj6 Option) Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-10: MADJ-AT1 (-ADJ5 or -ADJ6 Option) Dimensions www.aerotech.com Chapter 2... -
Page 26: Figure 2-11: Madj-At2 (-Adj2 Option) Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-11: MADJ-AT2 (-ADJ2 Option) Dimensions Chapter 2 www.aerotech.com... -
Page 27: Figure 2-12: Madj-At3 (-Adj3 Or -Adj4 Option) Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-12: MADJ-AT3 (-ADJ3 or -ADJ4 Option) Dimensions www.aerotech.com Chapter 2... -
Page 28: Figure 2-13: Madj-At4 (-Adj1 Option) Dimensions
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-13: MADJ-AT4 (-ADJ1 Option) Dimensions Chapter 2 www.aerotech.com... -
Page 29: Figure 2-14: Fibermaxhp Cms Post Dimensions (Included With All Configurations)
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-14: FiberMax CMS Post Dimensions (included with all configurations) www.aerotech.com Chapter 2... -
Page 30: Figure 2-15: Adapter Plate Dimensions (Ap-Ant95R-50G)
FiberMax Hardware Manual Mechanical Specifications and Installation Figure 2-15: Adapter Plate Dimensions (AP-ANT95R-50G) Figure 2-16: Adapter Plate Dimensions (AP-ANT95R-90G) Chapter 2 www.aerotech.com... -
Page 31: Securing The Fibermaxhp To The Mounting Surface
Access the mounting holes in the base of the FiberMax stage by sliding the carriage all the way to either end of travel (as shown in Figure 2-17 Section 2.2.). www.aerotech.com Chapter 2... -
Page 32: Figure 2-17: Mounting Hole Locations (Fibermaxhp-Zxy Shown)
Table 2-1: Stage to Mounting Surface Hardware Typical Screw Mounting Hardware Torque M4 by 8 mm [#8 by 3/8 in] SHCS 2.3 N·m Figure 2-17: Mounting Hole Locations (FiberMax -ZXY Shown) Chapter 2 www.aerotech.com... -
Page 33: Attaching The Payload To The Fibermaxhp
If the FiberMax is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. Refer to the controller help file for tuning assistance. -
Page 34: Setting Up The Pneumatic Counterbalance
N O T E : The regulated output pressure to the FiberMax should be set to zero. N O T E : Counterclockwise rotation of the regulator knob decreases the pressure to the counterbalance cylinder. Clockwise rotation increases the pressure to the counterbalance cylinder. Chapter 2 www.aerotech.com... -
Page 35: Figure 2-19: Counterbalance Pneumatics
N O T E : Manually check for interferences between the cover and FiberMax system. 7. Proceed with the electrical installation and test the motion control system in accordance with the system documentation. For information on electrical connections, refer to Chapter www.aerotech.com Chapter 2... -
Page 36: Manual Adjustment Stage (-Adj Option)
Figure 2-21: Manual Adjustment Stage (-ADJ1 Option Shown) Table 2-2: Table 2-2: MADJ Series (-ADJ Option) Specifications Specification Value Max Load 2 kg [4.4 lbf] Adjustment Range ±2° Screw Pitch 0.254 mm/rev [100 threads/inch] 1. On Axis Loading Chapter 2 www.aerotech.com... -
Page 37: Chapter 3: Electrical Specifications And Installation
Chapter 3: Electrical Specifications and Installation W A R N I N G : Electrical installation must be performed by properly qualified personnel. Aerotech motion control systems are adjusted at the factory for optimum performance. When the FiberMax is part of a complete Aerotech motion control system, setup usually involves connecting the FiberMax to the appropriate drive chassis with the cables provided. -
Page 38: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 39: Table 3-1: Motor And Feedback Pinouts, X And Z Axes (Fibermaxhp-50-Xy)
19 Positive (CW) hardware limit 20 Reserved 21 Hall Effect sensor, phase B 22 Reserved 23 Motor Phase A 24 Motor Phase B 25 Motor Phase C Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol 17E-1726-2 Connector ECK00300 FCI DB25S064TLF Chapter 3 www.aerotech.com... -
Page 40: Table 3-2: Motor And Feedback Pinouts, Y Axis (Fibermaxhp-3-V)
19 Positive (CW) hardware limit 20 Reserved 21 Hall Effect sensor, phase B 22 Reserved 23 Motor Phase A 24 Motor Phase B 25 Motor Phase C Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol 17E-1726-2 Connector ECK00300 FCI DB25S064TLF www.aerotech.com... -
Page 41: Table 3-3: Motor And Feedback Pinouts, T Axis (Fibermaxhp-20-R)
19 Positive (CW) hardware limit 20 Motor Thermistor 21 Reserved 22 Reserved 23 Motor Phase A 24 Motor Phase B 25 Motor Phase C Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol 17E-1726-2 Connector ECK00300 FCI DB25S064TLF Chapter 3... -
Page 42: Table 3-4: Motor And Feedback Pinouts, P And R Axes (Fibermaxhp-20G-50 And Fibermaxhp-20G- 90)
19 Positive (CW) hardware limit 20 Reserved 21 Hall Effect sensor, phase B 22 Reserved 23 Motor Phase A 24 Motor Phase B 25 Motor Phase C Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol 17E-1726-2 Connector ECK00300 FCI DB25S064TLF www.aerotech.com... -
Page 43: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor phases A/B/C and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring for the Z, X, Y, P, and R Axes Chapter 3 www.aerotech.com... -
Page 44: Figure 3-2: Motor And Feedback Wiring For The T Axis
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-2: Motor and Feedback Wiring for the T Axis www.aerotech.com Chapter 3... -
Page 45: Motor And Feedback Specifications
Requires external pull-up to +5 V (10 kΩ recommended) If the FiberMax is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. Chapter 3 www.aerotech.com... -
Page 46: Table 3-6: Feedback Specifications For The Y Axis
Requires external pull-up to +5 V (10 kΩ recommended) If the FiberMax is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. www.aerotech.com Chapter 3... -
Page 47: Table 3-7: Feedback Specifications For The T Axis
Requires external pull-up to +5 V (10 kΩ recommended) If the FiberMax is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. Chapter 3 www.aerotech.com... -
Page 48: Table 3-8: Motor Specifications For The X And Z Axes (Fibermaxhp-50-Xy)
5. All performance and electrical specifications ±10% 6. Maximum winding temperature is 125°C. 7. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 8. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. -
Page 49: Table 3-10: Motor Specifications For The Y Axis (Fibermaxhp-3-V)
5. All performance and electrical specifications ±10% 6. Maximum winding temperature is 125°C. 7. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 8. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. -
Page 50: Table 3-12: Motor Specifications, T Axis (Fibermaxhp-20-R)
2. Values shown @ 68°C rise above a 25 °C ambient temperature, with housed motor mounted to a 250 mm x 250 mm x 6 mm aluminum heat sink 3. Peak torque assumes correct rms current; consult Aerotech 4. Torque constant and motor constant specified at stall 5. -
Page 51: Table 3-14: Motor Specifications, P And R Axes (Fibermaxhp-20G-50 And Fibermaxhp-20G-90)
5. All performance and electrical specifications ±10% 6. Maximum winding temperature is 125°C. 7. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 8. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. -
Page 52: Limits, Marker, And Machine Direction
Electrical Specifications and Installation 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 53: Motor And Feedback Phasing
FiberMax Hardware Manual Electrical Specifications and Installation 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-4: Hall Phasing, X and Z Axes (FiberMax -50-XY) Chapter 3 www.aerotech.com... -
Page 54: Figure 3-5: Analog Encoder Phasing Reference Diagram, X And Z Axes (Fibermaxhp-50-Xy)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-5: Analog Encoder Phasing Reference Diagram, X and Z Axes (FiberMax -50-XY) Figure 3-6: Standard Encoder Phasing Reference Diagram, X and Z Axes (FiberMax -50-XY) www.aerotech.com Chapter 3... -
Page 55: Figure 3-7: Hall Phasing, Y Axis (Fibermaxhp-3-V)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-7: Hall Phasing, Y Axis (FiberMax -3-V) Chapter 3 www.aerotech.com... -
Page 56: Figure 3-8: Analog Encoder Phasing Reference Diagram, Y Axis (Fibermaxhp-3-V)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-8: Analog Encoder Phasing Reference Diagram, Y Axis (FiberMax -3-V) Figure 3-9: Standard Encoder Phasing Reference Diagram, Y Axis (FiberMax -3-V) www.aerotech.com Chapter 3... -
Page 57: Figure 3-10: Motor Phasing, T Axis (Fibermaxhp-20-R)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-10: Motor Phasing, T Axis (FiberMax -20-R) Chapter 3 www.aerotech.com... -
Page 58: Figure 3-11: Analog Encoder Phasing Reference Diagram, T Axis (Fibermaxhp-20-R)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-11: Analog Encoder Phasing Reference Diagram, T Axis (FiberMax -20-R) Figure 3-12: Standard Encoder Phasing Reference Diagram, T Axis (FiberMax -20-R) www.aerotech.com Chapter 3... -
Page 59: Figure 3-13: Hall Phasing, P And R Axes (Fibermaxhp-20G-50 And Fibermaxhp-20G-90)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-13: Hall Phasing, P and R Axes (FiberMax -20G-50 and FiberMax -20G-90) Chapter 3 www.aerotech.com... -
Page 60: Figure 3-14: Analog Encoder Phasing Reference Diagram, P And R Axes (Fibermaxhp-20G-50 And Fibermaxhp-20G-90)
FiberMax Hardware Manual Electrical Specifications and Installation Figure 3-14: Analog Encoder Phasing Reference Diagram, P and R Axes (FiberMax -20G-50 and FiberMax -20G-90) www.aerotech.com Chapter 3... -
Page 61: Chapter 4: Maintenance
Re-tighten loose connectors. Replace or repair damaged cables. Clean the FiberMax and any components and cables as needed. Repair any damage before operating the FiberMax Inspect and perform an operational check on all safeguards and protective devices. www.aerotech.com Chapter 4... -
Page 62: Cleaning And Lubrication
W A R N I N G : Further disassembly of the stage is not recommended because proper assembly and calibration can only be done at the factory. In addition, a laser interferometer is required for post assembly verification to maintain warranties. Contact Aerotech for more information. - Page 63 6. Repeat steps 2 through 4 for any areas covered by the original table position. 7. Restore power to the stage; drive the stage table back to its original position to redistribute lubricants. Lubrication Procedure for the T Axis 1. There are no elements that require lubrication. www.aerotech.com Chapter 4...
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Page 64: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 uncontrollably Controller documentation). Motor Connections (refer to Chapter 3 and the Controller documentation). Stage oscillates or Gains misadjusted (refer to the Controller documentation). squeals Encoder signals (refer to the Controller documentation). Chapter 4 www.aerotech.com... -
Page 65: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 66 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 67: Appendix B: Revision History
FiberMax Hardware Manual Revision History Appendix B: Revision History Revision Description 1.01.00 Updated cover image 1.00.00 New Manual www.aerotech.com Appendix B... - Page 68 FiberMax Hardware Manual Revision History This page intentionally left blank. Appendix B www.aerotech.com...
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Page 69: Index
Service and Inspection Schedule shimming Hall-Effect Sensors Specifications 45-46 solvents Humidity stabilizing stage stage Inspection Schedule distortion isopropyl alcohol stabilizing Support label Limit Switch Specifications 45,47 Technical Support Lubrication Thermistor Specifications Manual Adjustments Vibration Mounting Hole Locations Warranty and Field Service www.aerotech.com Index... - Page 70 FiberMax Hardware Manual Index This page intentionally left blank. Index www.aerotech.com...
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