Endress+Hauser Proline Promag 55S Technical Information

Electromagnetic flow measuring system. flow rate measurement of liquids with solids content orinhomogeneous liquids
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Technical Information
Proline Promag 55S
Electromagnetic Flow Measuring System
Flow rate measurement of liquids with solids content or
inhomogeneous liquids
Application
Electromagnetic flowmeter for bidirectional meas-
urement of liquids with a minimum conductivity
of ≥ 5 μS/cm – in particular fluids with solids, and fluids
which are abrasive, inhomogeneous or tend to build-up,
for example:
• Chemical/mechanical pulps, paper pulp or wood pulp
with solids contents up to 15 Vol.-%
• Fruit mashes, fruit concentrates and final products
(salad dressings, soups with vegetable pieces)
• Slurries containing high amounts of sand or stone with
an abrasive effect, e.g. ore slurry or mortar
• Chemically inhomogeneous fluids (e.g. additives)
• Thick wastewater sludges
• Flow measurement up to 9600 m
(42267 gal/min)
• Can be used up to +180 °C (+356 °F) and
max. 40 bar (580 psi)
• Fitting lengths as per DVGW/ISO
Application-specific linings and electrodes:
• Natural rubber, hard rubber, polyurethane, PTFE or
PFA linings
• Flat, bullet nose, neck, bow or brush electrodes
TI071D/06/en/10.09
71104953
Approvals for hazardous area:
• ATEX, FM, CSA
Connection to process control system:
• HART, PROFIBUS PA, FOUNDATION Fieldbus
Your benefits
Promag measuring devices offer you cost-effective flow
measurement with a high degree of accuracy for a wide
range of process conditions.
The Proline transmitter concept comprises of:
• High degree of efficiency due to the modular device
and operating concept
• Software options for: electrode cleaning, advanced
diagnostics, calculation of mass flow and solids content
3
The robust Promag S sensors offer:
/h
• Universal devices, even for difficult fluids
• Excellent accuracy and repeatability
• High resistance to abrasion thanks to industry-
optimized linings and measuring electrodes
• Optimum operational safety due to advanced,
permanent self-diagnosis
• Simple installation and commissioning
• Insensitive to vibration
• No pressure loss

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Summary of Contents for Endress+Hauser Proline Promag 55S

  • Page 1 Technical Information Proline Promag 55S Electromagnetic Flow Measuring System Flow rate measurement of liquids with solids content or inhomogeneous liquids Application Approvals for hazardous area: Electromagnetic flowmeter for bidirectional meas- • ATEX, FM, CSA urement of liquids with a minimum conductivity Connection to process control system: of ≥...
  • Page 2: Table Of Contents

    Proline Promag 55S Table of contents Function and system design..... 3 Mechanical construction ..... . 28 Measuring principle .
  • Page 3: Function And System Design

    • Remote version: Transmitter and sensor are installed separately. Measurement of solids flow rates In combination with a density meter, e.g. with "Gammapilot M" from Endress+Hauser, Promag 55S also determines the throughput of solids in mass, volume or percentage rates.
  • Page 4: Input

    Proline Promag 55S Input Measured variable • Flow rate (proportional to induced voltage) • Conductivity (without temperature compensation) Measuring range • Flow rate: Typical v = 0.01 to 10 m/s (0.03 to 33 ft/s) with the specified measuring accuracy • Conductivity s = 5 to 2000 μ/cm...
  • Page 5: Signal On Alarm

    Proline Promag 55S FOUNDATION Fieldbus interface: • FOUNDATION Fieldbus H1 • Transmission technology (Physical Layer): IEC 61158-2 (MBP), galvanically isolated • ITK version 5.0 • Current consumption: 12 mA • Inrush current: < 12 mA • Error current FDE (Fault Disconnection Electronic): 0 mA •...
  • Page 6: Power Supply

    Proline Promag 55S Power supply Electrical connection measuring unit HART PROFIBUS PA* FOUNDATION Fieldbus* – 27 PA – / FF – + 26 PA + / FF + – – 25 + 24 – – 23 + 22 – – 21...
  • Page 7: Electrical Connection Terminal Assignment

    Proline Promag 55S Electrical connection Terminal No. (inputs / outputs terminal assignment Order version 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–) Fixed communication boards (fixed assignment) Current output...
  • Page 8: Electrical Connections

    Core jacket Core reinforcement Cable shield Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: • Directly buried cable • Cables endangered by rodents •...
  • Page 9: Power Consumption

    Proline Promag 55S Operation in zones of severe electrical interference The measuring device complies with the general safety requirements in accordance with EN 61010-1, the EMC requirements of IEC/EN 61326 and NAMUR recommendation NE 21. " Caution! Grounding of the shield is by means of the ground terminals provided for the purpose inside the connection housing.
  • Page 10 Proline Promag 55S Special cases Metal, ungrounded piping In order to prevent outside influences on measurement, it is necessary to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor con- nection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose (see diagram).
  • Page 11 Proline Promag 55S Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, matching currents flow over the reference elec- trodes.
  • Page 12: Performance Characteristics

    Proline Promag 55S Performance characteristics Reference conditions To DIN EN 29104 and VDI/VDE 2641: • Fluid temperature: +28 °C ± 2 K (+82 °F ± 2 K) • Ambient temperature: +22 °C ± 2 K (+72 °F ± 2 K) •...
  • Page 13: Operating Conditions: Installation

    Proline Promag 55S Operating conditions: Installation Installation instructions Location The accumulation of air or gas bubbles in the measuring tube could result in an increase in measuring errors. Avoid the following locations: • At the highest point of a pipeline. Risk of air accumulating.
  • Page 14 Proline Promag 55S Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function offers additional protection by detecting empty or partially filled pipes. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.
  • Page 15 Proline Promag 55S Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: • Electrode Cleaning Circuit (ECC) for applications with fluids producing build-up, e.g. electrically conductive deposits →...
  • Page 16 Proline Promag 55S Vibrations Secure and fix both the piping and the sensor if the vibrations are severe. " Caution! It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information on the permitted resistance to vibration and shock → ä 19.
  • Page 17 1 m/s d / D A0003213 Pressure loss due to adapters (for pressure losses in US units, please contact Endress+Hauser) Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure meas- uring accuracy.
  • Page 18 Proline Promag 55S Length of connecting cable In order to ensure measuring accuracy, comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in an armored conduit. Movement of the cable can falsify the meas- uring signal, particularly if the fluid conductivity is low.
  • Page 19: Operating Conditions: Environment

    Proline Promag 55S Operating conditions: Environment Ambient temperature Transmitter: • Standard: – Compact version: –20 to +50 °C (–4 to +122 °F) – Remote version: –20 to +60 °C (–4 to +140 °F) • Optional: – Compact version: –40 to +50 °C (–40 to +122 °F) –...
  • Page 20: Operating Conditions: Process

    Proline Promag 55S Operating conditions: Process Medium temperature range The permitted temperature depends on the lining of the measuring tube: • 0 to +60 °C (+32 to +140 °F) for natural rubber (DN 65 to 600 / 2½ to 24") •...
  • Page 21: Conductivity

    Proline Promag 55S Conductivity Minimum conductivity: • ≥ 5 μS/cm for all liquids (incl. demineralized water) Note! In the remote version, the required minimum conductivity is also influenced by the length of the cable → ä 18. Limiting medium pressure •...
  • Page 22 Proline Promag 55S Pressure tightness in US units [psi = pounds/inch Promag S Measuring tube Resistance of measuring tube lining to partial vacuum (US units) Nominal lining Limit values for abs. pressure [psi] at various fluid temperatures diameter [inch] 77 °F 122 °F...
  • Page 23: Nominal Diameter And Flow Rate

    Proline Promag 55S Nominal diameter and The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum flow flow rate velocity is between 2 and 3 m/s (6 to 10 ft/s). The flow velocity (v), moreover, has to be matched to the phy- sical properties of the fluid: •...
  • Page 24: Pressure Loss

    Proline Promag 55S Flow rate characteristic values - Promag S (US units) Nominal Recommended flow rate Factory settings diameter [inch] min./max. full scale value Full scale value Pulse value Low flow cut off (v ≈ 1.0 or 33 ft/s) (v ≈ 8.2 ft/s) (v ≈...
  • Page 25: Measuring Tube Specifications

    Proline Promag 55S Measuring tube specifications Measuring tube specifications - Promag S (SI units) Nominal Pressure rating Inside diameter of measuring tube diameter EN (DIN) AS 2129 AS 4087 ANSI with PFA with PTFE [mm] [inch] [bar] [lbs] [mm] [mm]...
  • Page 26 Proline Promag 55S Measuring tube specifications - Promag S (US units) Nominal Pressure rating Inside diameter of measuring tube diameter EN (DIN) AS 2129 AS 4087 ANSI with PFA with PTFE [inch] [mm] [bar] [lbs] [inch] [inch] [inch] [inch] ½"...
  • Page 27 Proline Promag 55S Inside diameter of Thickness of lining material Nominal diameter measuring tube with natural rubber natural rubber [inch] [mm] [inch] [mm] [inch] [mm] 2½" 2.05 0.39 3" 2.56 0.39 4" 3.58 0.39 5" 4.57 0.39 6" 5.59 0.47 8"...
  • Page 28: Mechanical Construction

    Proline Promag 55S Mechanical construction Design, dimensions Transmitter wall-mount housing (non hazardous area and II3G / zone 2) A0001150 Dimensions (SI units) 90.5 159.5 135 > 50 81.5 11.5 192 8 × M5 All dimensions in [mm] Dimensions (US units) 8.46 9.84 3.56 6.28 5.32 3.54 1.77 >...
  • Page 29 Proline Promag 55S There is a separate mounting kit for the wall-mounted housing. It can be ordered from Endress+Hauser as an accessory. The following installation variants are possible: • Panel-mounted installation • Pipe mounting Installation in control panel +0.5 (+0.019) –0.5 (–0.019)
  • Page 30 Proline Promag 55S Sensor, remote version DN ≤ 300 (12") A0012462 Dimensions (SI units) EN (DIN) / JIS / AS The fitting length (L) is always the same, regardless of the pressure rating. Only DN 25 and DN 50 are available for flanges according to AS.
  • Page 31 Proline Promag 55S Dimensions (US units) ANSI ½" 11.3 7.95 3.31 4.72 3.70 7.87 1" 11.3 7.95 3.31 4.72 3.70 7.87 1½" 11.3 7.95 3.31 4.72 3.70 7.87 2" 11.3 7.95 3.31 4.72 3.70 7.87 3" 13.2 8.94 4.29 7.09 3.70...
  • Page 32 Proline Promag 55S Sensor, remote version DN ≥ 300 (12") A0003220 Dimensions (SI units) EN (DIN) 683.5 401.5 282.0 735.5 427.5 308.0 785.5 452.5 333.0 836.5 478.0 358.5 940.5 530.0 410.5 The fitting length (L) is always the same, regardless of the pressure rating.
  • Page 33 Proline Promag 55S Compact version DN ≤ 300 (12") A0005423 Dimensions (SI units) EN (DIN) / JIS / AS The fitting length (L) is always the same, regardless of the pressure rating. Only DN 25 and DN 50 are available for flanges according to AS.
  • Page 34 Proline Promag 55S Dimensions (US units) ANSI ½" 13.4 10.1 3.31 3.70 4.72 7.87 1" 13.4 10.1 3.31 3.70 4.72 7.87 1½" 13.4 10.1 3.31 3.70 4.72 7.87 2" 13.4 10.1 3.31 3.70 4.72 7.87 3" 15.4 11.1 4.29 3.70 7.09...
  • Page 35 Proline Promag 55S Compact version DN ≥ 300 (12") A0005424 Dimensions (SI units) EN (DIN) 738.5 456.5 282.0 790.5 482.5 308.0 840.5 507.5 333.0 891.5 533.0 358.5 995.5 585.0 410.5 The fitting length (L) is always the same, regardless of the pressure rating.
  • Page 36 Proline Promag 55S Ground disk for flange connections ≤ 300 (12") ≥ 350 (14") Ø E Ø E A0003221 Dimensions (SI units) EN (DIN) / JIS / AS PTFE, PFA, PU, HR – 61.5 – 77.5 87.5 – 87.5 94.5 –...
  • Page 37 Proline Promag 55S Dimensions (US units) ANSI PTFE, PFA, PU, HR ½" 0.63 – 1.69 2.42 2.87 1" 1.02 – 2.44 3.05 3.44 1½" 1.61 – 3.23 3.98 4.06 2" 2.05 – 3.98 4.55 4.25 3" 3.15 2.60 5.16 6.08 5.31...
  • Page 38: Weight

    Proline Promag 55S Weight Weight in [kg] Nominal Compact version Remote version (without cable) diameter Sensor Transmitter [mm] [inch] EN (DIN) / AS* ANSI EN (DIN) / AS* ANSI (Wall-mount housing) ½" 1" – – – 1½" 2" 10.6 10.6 –...
  • Page 39 Proline Promag 55S Weight in [lbs] Nominal Compact version Remote version (without cable) diameter Sensor Transmitter [mm] [inch] EN (DIN) / AS* ANSI EN (DIN) / AS* ANSI (Wall-mount housing) ½" 1" – – – 1½" 2" – – –...
  • Page 40: Materials

    Proline Promag 55S Materials Transmitter housing: • Compact and remote version: Powder-coated die-cast aluminum Sensor housing: • DN 15 to 300 (½ to 12"): Powder-coated die-cast aluminum • DN 350 to 600 (14 to 24"): Painted steel Measuring tube: • DN < 350 (14"): Stainless steel 1.4301 (SS 304) or 1.4306/304L. For flanges of carbon steel with Al/Zn protective coating.
  • Page 41 Proline Promag 55S Flange connection to EN 1092-1 (DIN 2501) Flange material: 316L / 1.4571 [psi] [bar] PN 40 PN 25 PN 16 PN 10 PN 6 -60 -40 -20 20 40 60 80 100 120 140 160 180 [°C] 360 [°F]...
  • Page 42: Fitted Electrodes

    Proline Promag 55S Flange connection to JIS B2220 Flange material: RSt37-2 (S235JRG2) / H II / 1.0425 [psi] [bar] -40 -20 20 40 60 80 100 120 140 160 180 [°C] 360 [°F] A0003228 Flange connection to AS 2129 Table E or AS 4087 Cl. 14...
  • Page 43: Human Interface

    Proline Promag 55S Human interface Display elements • Liquid-crystal display: illuminated, four lines with 16 characters per line • Custom configurations for presenting different measured values and status variables • 3 totalizers • At ambient temperatures below –20 °C (–4 °F), the readability of the display may be impaired.
  • Page 44: Certificates And Approvals

    CE mark The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives. Endress+Hauser confirms this by affixing the CE mark to it and by issuing the CE declaration of conformity. C-tick mark The measuring system meets the EMC requirements of the "Australian Communications and Media Authority...
  • Page 45: Accessories

    • Supplementary documentation on Ex-ratings: ATEX, FM, CSA Ordering information Note! Endress+Hauser reserves the right to change or modify product, specifications, and ordering information at any time without notice. Please consult Endress+Hauser or your local representative for the most recent information.
  • Page 46: Registered Trademarks

    Registered trademark of the PROFIBUS User Organisation, Karlsruhe, Germany FOUNDATION Fieldbus Registered trademark of the Fieldbus Foundation, Austin, USA ® ® ® ® ® ® HistoROM™, S-DAT , T-DAT , F-CHIP , FieldCare , Fieldcheck , Applicator Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH Endress+Hauser...
  • Page 47 Proline Promag 55S Endress+Hauser...
  • Page 48 Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel. +41 61 715 81 00 Fax +41 61 715 25 00 www.endress.com info@ii.endress.com TI071D/06/en/10.09 71104953 FM+SGML6.0/ProMoDo...

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