Endress+Hauser Proline Promag 53 Operating Instructions Manual
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Endress+Hauser Proline Promag 53 Operating Instructions Manual

Electromagnetic flow measuring system
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Operating Instructions

Proline Promag 53
Electromagnetic Flow Measuring System
6
BA047D/06/en/03.05
50097083
Valid as of version:
V 2.00.XX (Device software)

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Summary of Contents for Endress+Hauser Proline Promag 53

  • Page 1: Operating Instructions

    Operating Instructions Proline Promag 53 Electromagnetic Flow Measuring System BA047D/06/en/03.05 50097083 Valid as of version: V 2.00.XX (Device software)
  • Page 2 Brief operating instructions Proline Promag 53 Brief operating instructions These brief operating instructions show you how to configure the measuring device quickly and easily: Safety instructions Page 7 ▼ Installation Page 13 ▼ Wiring Page 47 ▼ Display and operating elements Page 61 ▼...
  • Page 3 Proline Promag 53 “QUICK SETUP” for commissioning “QUICK SETUP” for commissioning Note! More detailed information on running Quick Setup menus, especially for devices without a local display, can be found on Page 85 ff. ENDRESS+HAUSER 1002 Quick Setup Commission 2000...
  • Page 4 “QUICK SETUP” for commissioning Proline Promag 53 Note! • The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. • The “Commissioning” Quick Setup must be carried out before one of the Quick Setups explained below is run.

  • Page 5: Table Of Contents

    Proline Promag 53 Contents Contents Safety instructions Operation ..........
  • Page 6 Contents Proline Promag 53 Response of outputs to errors ....112 Spare parts ......114 Removing and installing printed circuit boards .

  • Page 7: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Manual is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning.

  • Page 8: Return

    Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 9: Identification

    Proline Promag 53 2 Identification Identification Device designation The “Promag 53” flow measuring system consists of the following components: • Promag 53 transmitter • Promag W, Promag P or Promag H sensor In the compact version, transmitter and sensor form a single mechanical unit; in the remote version they are installed separately.

  • Page 10: Nameplate Of The Sensor

    2 Identification Proline Promag 53 2.1.2 Nameplate of the sensor PROMAG P XXP1H-XXXXXXXXXXXX Order Code: 12345678901 Ser.No.: ABCDEFGHJKLMNPQRST TAG No.: 0.5328/ 5 - K-factor: DN100 DIN EN PN16 PFA / 1.4435 Materials: 150°C/300°F TMmax.: EPD/MSÜ, R/B -20°C (-4°F)<Tamb<+60°C (+140°F) NEMA/Type4X Pat.

  • Page 11: Nameplate, Connections

    Laboratory Procedures” and with the EMC reqiurements of EN 61326/A1. The measuring system described in this Operating Manual is therefore in conformity with the stat- utory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 12: Registered Trademarks

    HART Communication Foundation, Austin, USA ® ® ® ® HistoROM™, S-DAT , T-DAT , F-CHIP , ToF Tool - Fieldtool Package, ® ® Fieldcheck , Applicator are registered trademarks of Endress+Hauser Flowtec AG, Reinach, CH Endress+Hauser...

  • Page 13: Installation

    Proline Promag 53 3 Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 14: Storage

    3 Installation Proline Promag 53 Transporting flanged devices (DN ≥ 350): Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils.

  • Page 15: Installation Conditions

    Proline Promag 53 3 Installation Installation conditions 3.2.1 Dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation “Technical Information” 3.2.2 Mounting location Correct measuring is possible only if the pipe is full. Avoid the following locations: •...
  • Page 16 3 Installation Proline Promag 53 Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function (see Page 93) offers additional protection by detecting empty or partially filled pipes. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain.

  • Page 17: Orientation

    Proline Promag 53 3 Installation 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measur- ing tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: • Electrode Cleaning Circuit (ECC) for applications with accretive fluids, e.g. electrically conduc- tive deposits →...

  • Page 18: Vibrations

    3 Installation Proline Promag 53 Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure meas- uring accuracy.

  • Page 19: Foundations, Supports

    Proline Promag 53 3 Installation 3.2.5 Foundations, supports If the nominal diameter is DN ≥ 350, mount the transmitter on a foundation of adequate load- bearing strength. " Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.

  • Page 20: Adapters

    3 Installation Proline Promag 53 3.2.6 Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger- diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids.
  • Page 21 Proline Promag 53 3 Installation Promag W Flow rate characteristic values - Promag W (SI units) Nominal Recommended Factory settings diameter flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 22 3 Installation Proline Promag 53 Flow rate characteristic values - Promag W (US units) Nominal diameter Recommended Factory settings flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 23 Proline Promag 53 3 Installation Promag P Flow rate characteristic values - Promag P (SI units) Nominal Recommended Factory settings diameter flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 24 3 Installation Proline Promag 53 Flow rate characteristic values - Promag P (US units) Nominal diameter Recommended Factory settings flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or ~ 10 m/s) (v ~ 2.5 m/s)

  • Page 25: Length Of Connecting Cable

    Proline Promag 53 3 Installation Flow rate characteristic values - Promag H (US units) Nominal diameter Recommended Factory settings flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)

  • Page 26: Installation Instruction

    3 Installation Proline Promag 53 Installation instruction 3.3.1 Installing the Promag W sensor Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: •...
  • Page 27 Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential equalisation. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 101). "...
  • Page 28 3 Installation Proline Promag 53 Screw tightening torques (Promag W) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
  • Page 29 Proline Promag 53 3 Installation Promag W EN (DIN) Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] [bar] Hard rubber Polyurethane PN 10 20 x M 27 600 * PN 16 20 x M 33 PN 25...
  • Page 30 3 Installation Proline Promag 53 Promag W AWWA Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] [inch] Hard rubber Polyurethane 28" Class D 28 x 1 1/4" 30" Class D 28 x 1 1/4 32" Class D 28 x 1 1/2"...
  • Page 31 Proline Promag 53 3 Installation Promag W Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] Hard rubber Polyurethane − 4 x M 16 − 4 x M 16 − 4 x M 16 − 4 x M 16 −...
  • Page 32 3 Installation Proline Promag 53 Promag W AS 4087 Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] Hard rubber Cl.14 4 x M 16 100* Cl.14 8 x M 16 Cl.14 8 x M 20 Cl.14 8 x M 20 Cl.14...

  • Page 33: Installing The Promag P Sensor

    Proline Promag 53 3 Installation 3.3.2 Installing the Promag P sensor " Caution! • The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe.
  • Page 34 Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be nec- essary to mount ground disks between the sensor and the pipe flange for the potential equalisation. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 101). "...
  • Page 35 Proline Promag 53 3 Installation Installing the high-temperature version (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high-temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures. The high-temperature version is obligatory if the fluid temperature exceeds +150 °C.
  • Page 36 3 Installation Proline Promag 53 Tightening torques for threaded fasteners (Promag P) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
  • Page 37 Proline Promag 53 3 Installation Promag P EN (DIN) Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] [bar] PTFE − PN 25 20 x M 33 − PN 10 20 x M 27 − 600 * PN 16 20 x M 33 −...
  • Page 38 3 Installation Proline Promag 53 Promag P Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] PTFE 4 x M 12 – − 4 x M 12 − 4 x M 16 − 4 x M 16 −...

  • Page 39: Installing The Promag H Sensor

    • The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be addition- ally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory (see Page 102).
  • Page 40 • Ground rings can be ordered separately from Endress+Hauser as accessories (see Page 101). When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
  • Page 41 Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from Endress+Hauser as an accessory (see Page 102). Remove the threaded fasteners from the process-connection flange. Remove the sensor complete with seal from the pipe.

  • Page 42: Turning The Transmitter Housing

    3 Installation Proline Promag 53 3.3.4 Turning the transmitter housing Turning the aluminum field housing Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation.

  • Page 43: Turning The Local Display

    Proline Promag 53 3 Installation 3.3.5 Turning the local display Remove the cover of the electronics compartment. Press the side latches on the display module and remove it from the electronics compartment cover plate. Rotate the display to the desired position (max. 4 x 45° in each direction), and place it back into the electronics compartment cover plate.

  • Page 44: Installing The Wall-Mount Transmitter Housing

    3 Installation Proline Promag 53 3.3.6 Installing the wall-mount transmitter housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Installation in control panel (with separate mounting kit, accessories → Page 101) •...
  • Page 45 Proline Promag 53 3 Installation Panel installation Prepare the opening in the panel (Fig. 29). Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel.

  • Page 46: Installation Check

    3 Installation Proline Promag 53 Installation check Perform the following checks after installing the measuring device in the pipe: Device condition and specifications Notes − Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, including see Page 125 ff.

  • Page 47: Wiring

    Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Please do not hesitate to contact your Endress+Hauser representative if you have any questions. • If you use remote versions, connect each sensor only to the transmitter having the same serial number.
  • Page 48 4 Wiring Proline Promag 53 Electrode circuit Coil circuit Pipe Meas.signal S1 E1 E2 S2 GND E S n.c. n.c. n.c. E1 E2 GND E F06-5xFxxxxx-04-xx-xx-en-000 Fig. 31: Connecting the remote version of Promag W/P a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable, d = coil current cable, n.c.
  • Page 49 Proline Promag 53 4 Wiring Cable termination for the remote version Promag W / Promag P Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end sleeves (Detail B).
  • Page 50 4 Wiring Proline Promag 53 Cable termination for the remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end sleeves (Detail B). " Caution! When fitting the connectors, pay attention to the following points: →...

  • Page 51: Cable Specifications

    1 = Core, 2 = Core insulation, 3 = Core shield, 4 = Core jacket, 5 = Core reinforcement, 6 = Cable shield, 7 = Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid.

  • Page 52: Connecting The Measuring Unit

    4 Wiring Proline Promag 53 Connecting the measuring unit 4.2.1 Transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 53 Proline Promag 53 4 Wiring – 27 + 26 – 25 + 24 – 23 + 22 – 21 + 20 N (L-) L1 (L+) F06-xxxxxxxx-04-06-xx-xx-006 Fig. 35: Connecting the transmitter (stainless-steel field housing). Cable cross-section: max. 2.5 mm Cable for power supply: 85…260 V AC, 20…55 V AC, 16…62 V DC Terminal No.

  • Page 54: Terminal Assignment

    4 Wiring Proline Promag 53 4.2.2 Terminal assignment Terminal No. (inputs / outputs) Order variant 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–) Fixed communication boards (fixed assignment) Current output −...

  • Page 55: Hart Connection

    Proline Promag 53 4 Wiring 4.2.3 HART connection Users have the following connection options at their disposal: • Direct connection to transmitter by means of terminals 26(+) / 27(–) • Connection by means of the 4…20 mA circuit Note! • The measuring loop's minimum load must be at least 250 Ω.

  • Page 56: Potential Equalisation

    4 Wiring Proline Promag 53 Potential equalisation 4.3.1 Standard case Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a standard installed reference electrode which guarantees the required connection. This usually means that additional potential matching measures are unneces- sary.

  • Page 57: Special Cases

    Proline Promag 53 4 Wiring 4.3.2 Special cases Metal, ungrounded piping In order to prevent outside influences on measurement, it is advisable to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose (Fig.
  • Page 58 4 Wiring Proline Promag 53 Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, large matching currents flow over the reference electrodes.

  • Page 59: Degree Of Protection

    Caution! Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters).

  • Page 60: Electrical Connection Check

    4 Wiring Proline Promag 53 Electrical connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes − Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85…260 V AC (45…65 Hz)

  • Page 61: Operation

    Proline Promag 53 5 Operation Operation Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the “Quick Setup” or the function matrix. The display area consists of two lines; this is where measured values are displayed, and/or status variables (direction of flow, partially filled pipe, bar graph, etc.).
  • Page 62 5 Operation Proline Promag 53 Display (operation mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, partially filled pipe, bargraph, etc.). You can change the assign- ment of display lines to variables at will in order to customize the display to suit your needs and preferences (→...
  • Page 63 Proline Promag 53 5 Operation Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Symbol Meaning Symbol Meaning System error Process error Fault message...
  • Page 64 5 Operation Proline Promag 53 Controlling the batching processes using the local display With measuring instruments with suitable software, you can carry out batching processes directly using the local display. Therefore, the Promag 53 can be fully deployed in the field as a “batch controller”.

  • Page 65: Brief Operating Instruction To The Function Matrix

    Proline Promag 53 5 Operation Brief operating instruction to the function matrix Note! • See the general notes on Page 66. • Function descriptions → see the “Description of Device Functions” manual HOME position → F → Enter the function matrix Select a block (e.g.

  • Page 66: General Notes

    • If programming is disabled and the OS keys are pressed in any function, a prompt for the code automatically appears on the display. • If “0” is entered as the customer's code, programming is always enabled. • The Endress+Hauser service organisation can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.

  • Page 67: Error Messages

    Proline Promag 53 5 Operation Error messages Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 68: Communication

    5 Operation Proline Promag 53 Confirming error messages For the sake of plant and process safety, the measuring device can be configured in such a way that fault messages ( $) always have to be rectified and acknowledged locally by pressing F . Only then do the error messages disappear from the display.

  • Page 69: Operating Options

    • Controlling the “Fieldcheck” tester/simulator Fieldcare Fieldcare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configura- tion and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA 193.

  • Page 70: Current Device Description Files

    • Use update function of handheld terminal • www.tof-fieldtool.endress.com (→ Download → Software → Device driver) ToF Tool - Fieldtool Package • CD-ROM (Endress+Hauser order number 50097200) • www.endress.com (→ Download → Software → Device driver) Fieldcare / DTM • CD-ROM (Endress+Hauser order number 50097200) •...

  • Page 71: Device And Process Variables

    Proline Promag 53 5 Operation 5.4.3 Device and process variables Device variables: The following device variables are available using the HART protocol: Code (decimal) Device variable OFF (not assigned) Volume flow Mass flow Batch upwards Batch downwards Totalizer 1 Totalizer 2...

  • Page 72: Universal / Common Practice Hart Commands

    5 Operation Proline Promag 53 5.4.4 Universal / Common practice HART commands The following table contains all the universal and common practice commands supported by Promag 53. Command No. Command data Response data HART command / Access type (numeric data in decimal form)
  • Page 73 Proline Promag 53 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read the primary process variable none 24 bytes are sent as a response: as current in mA and four (preset –...
  • Page 74 5 Operation Proline Promag 53 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read sensor information on pri- none – Bytes 0-2: Sensor serial number mary process variable –...
  • Page 75 Proline Promag 53 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Common Practice Commands Write damping value for primary Bytes 0-3: Damping value of the primary process...
  • Page 76 5 Operation Proline Promag 53 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read assignment of the device none Display of the current variable assignment of the...

  • Page 77: Device Status / Error Messages

    Proline Promag 53 5 Operation 5.4.5 Device status / Error messages You can read the extended device status, in this case, current error messages, via Command “48”. The command delivers information which are partly coded in bits (see table below).
  • Page 78 5 Operation Proline Promag 53 Short error description ( → Page 106 ff. ) Byte-Bit Error No. not assigned – T-DAT: Data download unsuccessful T-DAT: Data upload unsuccessful not assigned – not assigned – not assigned – Internal communication fault on the measuring amplifier...
  • Page 79 Proline Promag 53 5 Operation Short error description ( → Page 106 ff. ) Byte-Bit Error No. Frequency output: flow is out of range. Pulse output: the pulse output frequency is out of range. not assigned – not assigned –...
  • Page 80 5 Operation Proline Promag 53 Short error description ( → Page 106 ff. ) Byte-Bit Error No. 12-0 The predefined batch quantity point was exceeded. End of filling process approaching. 12-1 Actual relaxation time has exceeded the limit value. 12-2 Electrical potential of electrode 1 has exceeded the limit value.
  • Page 81 Proline Promag 53 5 Operation Short error description ( → Page 106 ff. ) Byte-Bit Error No. 15-7 16-0 Simulation pulse output active 16-1 16-2 16-3 16-4 Simulation status output active 16-5 16-6 16-7 17-0 Simulation relay output active 17-1...

  • Page 82: Switching Hart Write Protection On And Off

    5 Operation Proline Promag 53 5.4.6 Switching HART write protection on and off A jumper on the I/O board provides the means of activating or deactivating HART write protection. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 83: Commissioning

    Proline Promag 53 6 Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for “Installation check” → Page 46 • Checklist for “Electrical connection check” → Page 60 6.1.1...

  • Page 84: Application-Specific Commissioning

    6 Commissioning Proline Promag 53 Application-specific commissioning In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. ToF Tool - Fieldtool Package. If the measur- ing device is equipped with a local display, all the important device parameters for standard opera- tion can be configured quickly and easily by means of the “Commissioning”...

  • Page 85: Commissioning" Quick Setup Menu

    Proline Promag 53 6 Commissioning 6.2.2 “Commissioning” Quick Setup menu This Quick Setup menu guides you systematically through the setup procedure for all the major device functions that have to be configured for standard measuring operation. 1002 ENDRESS+HAUSER Quick Setup...

  • Page 86: Pulsating Flow" Quick Setup Menu

    6 Commissioning Proline Promag 53 6.2.3 “Pulsating Flow” Quick Setup menu Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a flow characterised by severe periodic fluctuations (Fig. 51). Negative flows can occur with pumps of these types on account of the closing volume of the valves or valve leaks.
  • Page 87 Proline Promag 53 6 Commissioning Severely pulsating flow Once several device functions have been configured in the “Pulsating Flow” Quick Setup menu, flow fluctuations can be compensated over the entire flow range and pulsating fluid flows measured correctly. You will find detailed instructions on how to use this Quick Setup menu on Page 87.
  • Page 88 6 Commissioning Proline Promag 53 “Pulsating flow” Quick Setup menu → → HOME position MEASURED VARIABLE (A) → → MEASURED VARIABLE QUICK SETUP (B) → N → QUICK SETUP QS PULSATING FLOW (1003) Setting to select ( OS ) Function No.

  • Page 89: Batching" Quick Setup

    Quick Setup. • This function is only available when the additional “Batching” software is installed in the meas- uring device (order option). You can order this software from Endress+Hauser as an accessory at a later date (see Page 101). • You can find detailed information on the batching functions in the separate “Description of Device Functions”...
  • Page 90 6 Commissioning Proline Promag 53 XXX.XXX.XX Quick Setup HOME-POSITION 1005 Batching/Dosing 6402 ON-Value Low flow cut off 6603 Flow damping 6404 Pressure shock suppression 7200 Batch Selector Batch 7201 Name 7203 Batch Quantity 7204 Compensation Quantity Select Relay 1 Relay 2...
  • Page 91 Proline Promag 53 6 Commissioning “Batching” Quick Setup menu → → HOME position MEASURED VARIABLE (A) → → MEASURED VARIABLE QUICK SETUP (B) → → QUICK SETUP QUICK SETUP BATCHING / DOSING (1005) Setting to select ( OS ) Function No.

  • Page 92: Data Back-Up With "T-Dat Save/Load

    6 Commissioning Proline Promag 53 6.2.5 Data back-up with “T-DAT SAVE/LOAD” The "T-DAT SAVE/LOAD" function can be used to store all the settings and parameters of the device to the T-Dat data storage device. XXX.XXX.XX QUICK SETUP HOME-POSITION 1009 T-DAT...

  • Page 93: Empty-Pipe/Full-Pipe Adjustment

    Proline Promag 53 6 Commissioning 6.2.6 Empty-pipe/full-pipe adjustment Flow cannot be measured correctly unless the measuring tube is completely full. This status can be permanently monitored using the Empty Pipe Detection: • EPD = Empty Pipe Detection (with the help of an EPD electrode) •...

  • Page 94: Current Output: Active/Passive

    6 Commissioning Proline Promag 53 6.2.7 Current output: active/passive The current outputs can be configured as “active” or “passive” by means of various jumpers on the I/O board or the current submodule. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 95 Proline Promag 53 6 Commissioning A0001044 Fig. 56: Configuring the current output for the fixed module board Active current output (factory setting) Passive current output Endress+Hauser...

  • Page 96: Current Input: Active/Passive

    6 Commissioning Proline Promag 53 6.2.8 Current input: active/passive The current input can be configured as “active” or “passive” by means of various jumpers on the current input submodule. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 97: Relay Contacts: Normally Closed/Normally Open

    Proline Promag 53 6 Commissioning 6.2.9 Relay contacts: Normally closed/normally open The relay contact can be configured as normally open (NO or make) or normally closed (NC or break) contacts by means of two jumpers on the I/O board or on the relay submodule respectively.

  • Page 98: Data Storage Device (Historom)

    Proline Promag 53 Data storage device (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 99: Maintenance

    Proline Promag 53 7 Maintenance Maintenance The Promag 53 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
  • Page 100 7 Maintenance Proline Promag 53 Endress+Hauser...

  • Page 101: Accessories

    Proline Promag 53 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organisation can provide detailed informa- tion on the order codes of your choice. Device-specific accessories...

  • Page 102: Measuring Principle-Specific Accessories

    8 Accessories Proline Promag 53 Measuring principle-specific accessories Accessory Description Order code − Mounting kit for transmit- Mounting kit for wall-mounted housing DK5WM ter Promag 50/53 (remote version). Suitable for: – Wall mounting – Post mounting – Installation in control panel Mounting set for aluminium housings.

  • Page 103: Communication-Specific Accessories

    Hand-held terminal for remote parameterisation and DXR375 * * * * DXR 375 hand-held for fetching measured values via the current output terminal HART (4...20 mA). Contact your Endress+Hauser representative for more information. Communication-specific accessories Accessory Description Order code Applicator Software for selecting and configuring flowmeters.
  • Page 104 8 Accessories Proline Promag 53 Endress+Hauser...

  • Page 105: Trouble-Shooting

    Proline Promag 53 9 Trouble-shooting Trouble-shooting Trouble-shooting instructions Always start trouble-shooting with the checklist below, if faults occur after start-up or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Check the display →...

  • Page 106: System Error Messages

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. The procedures on Page 8 must be carried out before you return a flowmeter to Endress+Hauser. Always enclose a duly completed “Declaration of contamination” form. You will find a preprinted blank of the this form at the back of this manual.
  • Page 107 Proline Promag 53 9 Trouble-shooting Error message / Type Cause Remedy / spare part S: TRANSM. HW-DAT Transmitter DAT: 1. Replace the T-DAT. Spare parts → Page 114 : # 041 1. T-DAT is defective. 2. T-DAT is not plugged into the amplifier board Check the spare part set number to ensure that the new, or is missing.
  • Page 108 9 Trouble-shooting Proline Promag 53 Error message / Type Cause Remedy / spare part → No. # 3xx System limits exceeded S: TOL. COIL CURR. Sensor: 1. Remote version: : # 321 Coil current is out of tolerance. Switch off the power supply before connecting or discon- necting the cable of the coil (terminals 41/42).
  • Page 109 Proline Promag 53 9 Trouble-shooting Error message / Type Cause Remedy / spare part → No. # 5xx Application error S: SW.-UPDATE ACT. New amplifier or communication (I/O module) Wait until the procedure is finished. The device will restart !: # 501 software version is loaded.

  • Page 110: Process Error Messages

    9 Trouble-shooting Proline Promag 53 Process error messages Process errors can be defined as either “Fault” or “Notice” messages and can thereby be weighted differently. Determination of this is done via the function matrix (see the “Description of Device Functions” Manual).

  • Page 111: Process Errors Without Message

    The fault cannot be rectified or some other fault not described above has arisen. Request the services of an Endress+Hauser service technician If you contact our service organization to have a service technician sent out, please In these instances, please contact...

  • Page 112: Response Of Outputs To Errors

    9 Trouble-shooting Proline Promag 53 Response of outputs to errors Note! The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the “Description of Device Functions”...
  • Page 113 Proline Promag 53 9 Trouble-shooting Failsafe mode of outputs and totalizers Process/system error is current Positive zero return is activated Frequency output FALLBACK VALUE Output signal corresponds to “zero → Signal output 0 Hz flow” FAILSAFE LEVEL Output of the frequency specified in the FAILSAFE VALUE function (No.

  • Page 114: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organisation by providing the serial number printed on the transmitter's nameplate (see Page 9). Spare parts are shipped as sets comprising the following parts: •...

  • Page 115: Removing And Installing Printed Circuit Boards

    – Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. Endress+Hauser...
  • Page 116 9 Trouble-shooting Proline Promag 53 T / O T / O T / O A0002656 Fig. 61: Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards...
  • Page 117 “INPUT / OUTPUT 2” slot = terminals 24 / 25 “INPUT / OUTPUT 3” slot = terminals 22 / 23 “INPUT / OUTPUT 4” slot = terminals 20 / 21 Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. Endress+Hauser...
  • Page 118 9 Trouble-shooting Proline Promag 53 T / O T / O T / O F06-53xxxxxx-03-03-06-xx-000 Fig. 62: Wall-mounted housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards...

  • Page 119: Replacing The Device Fuse

    – Power supply 85…260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation. Assembly is the reverse of the disassembly procedure. " Caution! Use only original Endress+Hauser parts. A0001148 Fig. 63: Replacing the device fuse on the power supply board Protective cap...

  • Page 120: Replacing Exchangeable Measuring Electrodes

    9 Trouble-shooting Proline Promag 53 Replacing exchangeable measuring electrodes The Promag W sensor (DN 350…2000) is available with exchangeable measuring electrodes as an option. This design permits the measuring electrodes to be replaced or cleaned under process con- ditions (see Page 121).
  • Page 121 Proline Promag 53 9 Trouble-shooting Removing the electrode Installing the electrode Loosen Allen screw (a) and remove the cover. Insert new electrode (e) into retaining cylinder (g) from below. Make sure that the seals at the tip of the electrode are clean.

  • Page 122: Software History

    9 Trouble-shooting Proline Promag 53 9.10 Software history Date Software version Changes to documentation Operating Instructions 03.2005 2.00.XX Software expansion: 50097083/03.05 – Language group (contains the language Chinese and English) New functionalities: – DEVICE SOFTWARE → Device software displayed (NAMUR-recommendation 53) –...
  • Page 123 Proline Promag 53 9 Trouble-shooting Date Software version Changes to documentation Operating Instructions 09.2000 Amplifier: Software expansion: none 1.01.01 – Functional adaptations) Communication module: 1.01.00 08.2000 Amplifier: Software expansion: none 1.01.00 – Functional adaptations) − 04.2000 Amplifier: Original software. 1.00.00...
  • Page 124 9 Trouble-shooting Proline Promag 53 Endress+Hauser...

  • Page 125: Technical Data

    Proline Promag 53 10 Technical data Technical data 10.1 Technical data at a glance 10.1.1 Application Application • Measuring the flow rate of fluids in closed piping systems. • A minimum conductivity of ≥ 5 µS/cm is required for measuring; the minimum conductivity required in the case of demineralised water is ≥...

  • Page 126: Output

    10 Technical data Proline Promag 53 Input signals Status input (auxiliary input): U = 3…30 V DC, R = 5 kΩ, galvanically isolated Configurable for: totalizer(s) reset, measured value suppression, error-message reset Current input (active, passive): galvanically isolated, full scale value selectable, resolution: 3 µA, temperature coefficient: typically 0.005% o.f.s./°C...

  • Page 127: Power Supply

    Proline Promag 53 10 Technical data 10.1.5 Power supply Electrical connections see Page 47 ff. Cable entry Power-supply and signal cables (inputs/outputs): • Cable entry M20 x 1.5 (8…12 mm) • Sensor cable entry for armoured cables M20 x 1.5 (9.5...16 mm) •...

  • Page 128: Performance Characteristics

    10 Technical data Proline Promag 53 10.1.6 Performance characteristics Reference operating To DIN EN 29104 and VDI/VDE 2641: conditions • Fluid temperature: +28 °C ± 2 K • Ambient temperature: +22 °C ± 2 K • Warm-up time: 30 minutes Installation: •...

  • Page 129: Operating Conditions

    Proline Promag 53 10 Technical data 10.1.7 Operating conditions Installation Installation instructions Any orientation (vertical, horizontal) Restrictions and additional installation instructions → Page 15 ff. Inlet run: typically ≥ 5 x DN Inlet and outlet runs Outlet run: typically ≥ 2 x DN Length of connecting cable •...
  • Page 130 10 Technical data Proline Promag 53 Process Medium temperature range The permissible fluid temperature depends on the lining of the measuring tube: Promag W 0…+80 °C for hard rubber (DN 65…2000) –20…+50 °C for polyurethane (DN 25…1000) Promag P –40…+130 °C for PTFE (DN 15…600), for restrictions → refer to diagrams –20…+180 °C for PFA (DN 25…200), for restrictions →...
  • Page 131 Proline Promag 53 10 Technical data Promag H Sensor: • DN 2…25: –20…+150 °C • DN 40…100: –20…+150 °C Seal: • EPDM: –20…+130 °C • Silicone: –20…+150 °C • Viton: –20…+150 °C • Kalrez: –20…+150 °C Conductivity Minimum conductivity: • ≥ 5 µS/cm for fluids generally •...
  • Page 132 10 Technical data Proline Promag 53 Pressure tightness Promag W Measuring Resistance of measuring tube lining to partial vacuum (liner) Nominal diameter tube lining Limit values for abs. pressure [mbar] at various fluid temperatures [mm] [inch] 25 °C 50 °C 80°...

  • Page 133: Mechanical Construction

    Proline Promag 53 10 Technical data 10.1.8 Mechanical construction Design / dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation “Technical Information”. Weight Weight data of Promag W in kg Nominal Compact version...
  • Page 134 10 Technical data Proline Promag 53 Weight data of Promag P in kg Nominal Compact version Remote version (without cable) diameter Sensor Wall housing [mm] [inch] EN (DIN) ANSI EN (DIN) ANSI /AS* /AS* 1/2" 1" 1 1/4" – –...
  • Page 135 Proline Promag 53 10 Technical data Materials Promag W Transmitter housing: • Compact housing: powder coated die-cast aluminium • Wall-mounted housing: powder coated die-cast aluminium Sensor housing: • DN 25…300: powder-coated die-cast aluminium • DN 350…2000: painted steel (Amerlock 400) Measuring tube: •...
  • Page 136 10 Technical data Proline Promag 53 Ground disks: 1.4435/316L or Alloy C-22 Electrodes: 1.4435, platinum/rhodium 80/20 or Alloy C-22, tantalum Seals: Seals to DIN EN 1514-1 Promag H Transmitter housing: • Compact housing: powder coated die-cast aluminium or stainless-steel field housing 1.4301/316L •...

  • Page 137: Human Interface

    Proline Promag 53 10 Technical data Process connections Promag W: Flange connection: EN 1092-1 (DIN 2501); DN 65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1, ANSI, AWWA, JIS, AS Promag P: Flange connection: EN 1092-1 (DIN 2501); DN 65 PN 16 and DN 600 PN 16 exclusively to...

  • Page 138: 10.1.10 Certificates And Approvals

    Category II/III for larger nominal diameters. CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Other standards and guide- EN 60529 lines...

  • Page 139: 10.1.13 Supplementary Documentation

    Proline Promag 53 10 Technical data 10.1.13 Supplementary documentation • System Information Promag (SI 028D/06/en) • Technical Information Promag 50/53W (TI 046D/06/en) • Technical Information Promag 50/53P (TI 047D/06/en) • Technical Information Promag 50/53H (TI 048D/06/en) • Description of Device Functions Promag 53 (BA 048D/06/en) •...
  • Page 140 10 Technical data Proline Promag 53 Endress+Hauser...

  • Page 141: Index

    Proline Promag 53 11 Index Index Data back-up ........92 Data storage (S-DAT, T-DAT, F-CHIP) .
  • Page 142 11 Index Proline Promag 53 printed circuit boards ......115 installation of pumps ......15 location .
  • Page 143 Proline Promag 53 11 Index Operation technical data ......126 device description files ......70 Repair .
  • Page 144 11 Index Proline Promag 53 Trouble-shooting ......105 Vibrations measures to prevent vibrations ....18 shock resistance .
  • Page 145 Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
  • Page 146 www.endress.com/worldwide BA047D/06/en/03.05 50097083 FM+SGML 6.0...

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