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Beckhoff CX1000 Manual

Beckhoff CX1000 Manual

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Manual | EN
CX1000
Embedded-PC
11/12/2021 | Version: 1.1

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Summary of Contents for Beckhoff CX1000

  • Page 1 Manual | EN CX1000 Embedded-PC 11/12/2021 | Version: 1.1...

  • Page 3: Table Of Contents

    Compact Flash slot ...................... 14 2.3.5 Compact-Flash card ...................... 15 2.3.6 PC 104 Bus........................ 15 System interfaces .......................... 17 2.4.1 Technical Data.........................  17 2.4.2 CX1000-N001 connections.................... 18 2.4.3 CX1000-N002 connections.................... 19 2.4.4 CX1000-N003 connections.................... 20 2.4.5 CX1000-N005 connections.................... 20 Power supply ........................... 23 2.5.1 Technical Data CX1100-0001..................
  • Page 4 Table of contents 6 Decommissioning............................ 43 Removal and disposal ........................ 43 7 Appendix .............................. 45 Accessories ............................. 45 Certifications ............................ 45 Support and Service ........................ 46 Version: 1.1 CX1000...

  • Page 5: Foreword

    EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries. ® EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited.

  • Page 6: Safety Instructions

    All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.

  • Page 7: Notes On Information Security

    Foreword Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats.

  • Page 8: Product Overview

    Product Overview Appropriate Use The CX1000 device series is a modular control system that can be mounted on top hat rails. Its components are plugged together and installed in the control cabinet or junction box, depending on the required function.
  • Page 9 This option is used if the basic unit is equipped with Windows CE.NET. In this case, the system is programmed via a laptop or a desktop PC, which is connected to the CX1000 via Ethernet (network or crossover cable). The programs are developed on the laptop with a standard TwinCAT software licence and then loaded into the target device.

  • Page 10: Base Modules

    2.3.1 Technical Data The CX1000 CPU module is the basic module of the CX system. It comprises the CPU and the internal flash memory in two implementation levels and offers the option to operate an additional memory medium in Compact Flash type II format. Ethernet and an RS 232 interface are also part of the basic configuration. All other CX family components can be connected via the PC104 interface that is available on both sides.

  • Page 11: Types

    32 MB Flash/128 MB RAM; the operating systems can be Windows CE.NET or Windows XP Embedded. The TwinCAT automation software transforms a CX1000 system into powerful PLC and Motion Control system that can be operated with or without visualisation. Further system interfaces (pre-installed in the factory) or fieldbus connections can be added to the basic CPU module.

  • Page 12: Connections

    CX1001-0 CX1001-0 CX1001-0 CX1001-0 CX1001-0 CX1000 systems with Windows XP Embedded require a Compact Flash card with a minimum capacity of 1 Note: A list of the different software images can be found in the CX1000 Software Documentation. 2.3.3 Connections The basic CPU module is available with different hardware and software options.
  • Page 13 In addition to the Ethernet and COM interface, this basic module features a DVI-I and two USB interfaces. The pin assignment of the basic CPU module with two USB and a DVI-I interface is explained under the associated system interface CX1000-N001 [} 18]. Applicable to all basic CPU modules: The green power LED (PWR) is on if the basic CPU module is connected correctly to a live power supply unit.

  • Page 14: Compact Flash Slot

    (FIGURE 1), so that it can be pulled out (FIGURE 2). If the card is pushed in (FIGURE 3), the eject mechanism will re-engage. The card is positioned correctly, if it is located approx. 1 mm lower than the front of the housing.           FIG1: Ejecting the CF card                                           FIG2: Removing the CF card   Version: 1.1 CX1000...

  • Page 15: Compact-Flash Card

    2.3.6 PC 104 Bus The PC 104 bus is a standerdised bus with 104ISA signals for compact embedded systems. For the functionality of the CX1000 modules eight further signals have been added ( here marked with color). CX1000 Version: 1.1...
  • Page 16 IRQ4 IRQ3 DACK2* BALE Remarks: 2. B10 and C19 are key locations. 3. Signal timing and function are as specified in ISA specification. 4. Signal source/sink current differ from ISA values. Pin assignment of the addtional signals Version: 1.1 CX1000...

  • Page 17: System Interfaces

    CPU module. The system interfaces run through the internal PC104, so that further CX components can be connected. The power supply of the system interface modules is ensured via the internal PC104 bus. CX1000 Version: 1.1...

  • Page 18: Cx1000-N001 Connections

    15 pin D-Sub connector and digital graphics cards with DVI-D output. The resolution at the screen or the Beckhoff Control Panel depends on the distance (maximum 7 m). The DVI interface uses VGA signals, so that the connection of CRT VGA monitors to the CX1000 system using a DVI to VGA adapter is also possible.

  • Page 19: Cx1000-N002 Connections

    Shell Shield Drain Wire 2.4.3 CX1000-N002 connections The CX1000-N002 system interface features two RS232 interfaces, COM2 and COM3 (9 pin Sub-D plug connector). The maximum baud rate on both channels is 115 kBit. RS232 COM interface (connector): Fig. 1: RS232_Stecker Table 4: Pin assignment of the COM2 interface:...

  • Page 20: Cx1000-N003 Connections

    The only existing channel is transferred via the tip, the remainder of the sleeve is used for earthing. 2.4.5 CX1000-N005 connections The system interface CX1000-N005 contains two RS422, RS485 interfaces, COM2 and COM3 (9 pin Sub-D plug connector). The maximum baud rate on both channels is 115 kBit.
  • Page 21 Auto receive on Always receive on Term on Term on Table 9: RS485 with Echo, End-Point ( Terminated) Status Function Echo on Echo off Auto send on Always send on Auto receive on Always receive on Term on Term on CX1000 Version: 1.1...
  • Page 22 Always receive on Term on Term on The dip switches  for the configuration of the RS485/422 interfaces can be found at the left side of the module. If you remove the grey cover you can see the switch. Version: 1.1 CX1000...

  • Page 23: Power Supply

    2.5.1 Technical Data CX1100-0001 One of three power supply modules can be selected for a CX1000 system. The power supply of all other system components is ensured via the internal PC104 bus; no separate supply lines are required. However, the CX1100 components offer further important characteristics that go beyond a pure power supply: an integrated NOVRAM enables the fail-safe storage of process data, an LCD display with two lines of 16 characters each is used for displaying system and user messages.

  • Page 24: Technical Data Cx1100-0002 / Cx1100-0003

    2.5.2 Technical Data CX1100-0002 / CX1100-0003 Local I/O signals are connected via the CX1100-0002 power supply variant, to which all Beckhoff Bus Terminals can be connected, or via CX1100-0003, which in addition to the Bus Terminals enables the connection of Extension Box IExxxx type Beckhoff Fieldbus Box modules. The option to connect Bus Terminals or a Fieldbus Box creates a control system with a very variable, expandable I/O level with large signal variety.

  • Page 25: Cx1100-0002 Connections

    2.5.4 CX1100-0002 Connections This power supply unit is equipped with an I/O interface, which permits connection of the Beckhoff Bus Terminals. The power is supplied via the upper spring-loaded terminals labelled “24V” and “0V”. The supply voltage feeds the CX system and supplies a voltage of 24 V DC (-15 %/+20%) to the Bus Terminals via the K-Bus.

  • Page 26: Cx1100-0003 Connections

    2.5.5 CX1100-0003 Connections This power supply unit permits not only the connection of the Beckhoff Bus Terminals, but also the serial connection of the Beckhoff fieldbus box modules of the type extension box IExxxx. The power is supplied via the upper spring-loaded terminals labelled “24V” and “0V”.

  • Page 27: Lcd Display

    0x0000500 0xFFFF95F R&W Display ON + DeviceID 0x0000500 0xFFFF96F R&W Backlight + DeviceID 0x0000500 0xFFFF97F R&W Backlight + DeviceID 0x0000500 0xFFFFA0F R&W Write Text line 1 + DeviceID 0x0000500 0xFFFF00F R&W Write Text line 2 + DeviceID CX1000 Version: 1.1...

  • Page 28: Transport

    4. Please keep the associated paperwork. It contains important information for handling the unit. 5. Check the contents for visible shipping damage. 6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service. NOTE Danger of damage to the unit! During transport in cold conditions, or if the unit is subjected to extreme temperature swings, condensation on and inside the unit must be avoided.

  • Page 29: Fitting And Wiring

    Mechanical mounting 4.1.1 Dimensions The CX1000 product range is characterised by small overall installed size and high modularity. For project planning purposes, a CPU module, a power supply unit and the associated system interfaces and fieldbus interfaces have to be provided.

  • Page 30: Mechanical Assembly Of The Base Module

    (FIG. 4). After engaging the module on the top-hat rail successfully (FIG. 5), the tension straps must be shifted into the starting position again (FIG. 6).      FIG. 4: Tension straps down                                           FIG. 5: Engaging on the top-hat rail Version: 1.1 CX1000...
  • Page 31 The images show the permitted ( FIG. 8 and FIG. 9) as well as a for- bidden installation positions (FIG. 10).  Observe minimum clearance! Mounting must provide a clearance of 30 mm both above and below a CX1000 device combination to ensure adequate ventilation of the CPU base module and the power supply unit.   ...
  • Page 32 Fitting and wiring      FIG. 8: Allowable installation position                              FIG. 9: Allowable installation position FIG. 10: Unallowable installation position   Version: 1.1 CX1000...

  • Page 33: Mechanical Mounting Of The Fieldbus Modules

    2. Assembly with CX1000/CX1020 configuration Because the CX1000 configuration is already on the top-hat rail, the fieldbus module first has to be pressed on the top-hat  rail. For that purpose the locking of the latching mechanism with the white tension straps (pull down) is required.
  • Page 34 Note: If the CX1000/CX1020 configuration is not positioned on the top-hat rail it is possible to join the connection first with the CX1000/CX1020 configuration, as shown in FIG. 3, and then to clip the entire module onto the top-hat rail.

  • Page 35: Error Handling And Diagnostics

    • The 100 MBit LED comes on when the network speed is 100 MBit. Power supplys 5.2.1 CX1100-0001 power supply LEDs Display Meaning Power Power supply The LED lights up green when the power supply is correct, but red if there is a short circuit. CX1000 Version: 1.1...

  • Page 36: Cx1100-0002 Power Supply Leds

    The red LED flashes to indicate an error. The red LED blinks with two different frequencies. Table 14: The I/O error LED blink code Fast blinking Start of the error code First slow sequence Error code Second slow sequence Error code argument Version: 1.1 CX1000...
  • Page 37 Error handling and diagnostics LEDs for K-Bus diagnosis CX1000 Version: 1.1...
  • Page 38 14 pulses nth Bus Terminal has the Start the power supply wrong format again, and if the error occurs again then exchange the Bus Terminal. Version: 1.1 CX1000...

  • Page 39: Cx1100-0003 Power Supply Leds

    Note: The supply voltage of the power supply unit, which is necessary to supply power to the CX1000 system, must not be interrupted in the middle of operation. Switching off the supply voltage to the power supply unit refers here to the power supply on the power contacts.
  • Page 40 Error handling and diagnostics LEDs for K-Bus diagnosis Version: 1.1 CX1000...
  • Page 41 14 pulses nth Bus Terminal has the Start the power supply wrong format again, and if the error occurs again then exchange the Bus Terminal. CX1000 Version: 1.1...

  • Page 42: Faults

    Note: The supply voltage of the power supply unit, which is necessary to supply power to the CX1000 system, must not be interrupted in the middle of operation. Switching off the supply voltage to the power supply unit refers here to the power supply on the power contacts.

  • Page 43: Decommissioning

    If the configuration has a power supply unit with an I/O interfaces, it is first necessary to release the first terminal from the top-hat rail (FIG 2) so that the CX1000 configuration can be separated from the I/O hardware, allowing the module to be removed from the top-hat rail (FIG 3).
  • Page 44 Batteries will be recycled. They contain important commodities as iron, zinc, nickel or manganese. The environment and Beckhoff thank for your understanding. Electronic parts must be disposed of in accordance with national electronics scrap regulations. Version: 1.1...

  • Page 45: Appendix

    All products of the Embedded PC family are CE, UL and GOST-R certified. Since the product family is continuously developed further, we are unable to provide a full listing here. The current list of certified products can be found on the Embedded PC certificates web page or at www.beckhoff.com under Embedded CX1000...

  • Page 46: Support And Service

    Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.
  • Page 48 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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