Buchi Syncore Operation Manual
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Buchi Syncore Operation Manual

Buchi Syncore Operation Manual

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Operation Manual
Syncore
®
Platform
093008
en

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  • Page 1 Operation Manual Syncore ® Platform 093008...

  • Page 3: Table Of Contents

    Table of contents Table of contents Scope of delivery Safety Function 3.1 The single platform 3.2 Syncore Analyst R-4, R-6 and R-12 3.3 Individual components 3.4 Syncore Polyvap R-4 to R-96 Putting into operation Operation 5.1 The single platform 5.2 Safety instructions 5.3 Temperature and RPM...

  • Page 4: Scope Of Delivery

    Crystal Rack R-4 Analyst Crystal Rack R-6 Analyst Rack R-12 Analy Residual volume of glass tubes 0.3ml Glass tube graduation N No Figure 1: BUCHI Syncore Analyst R-6 Power system cable PNE, 1.5 m Type CH 10010 Type Schuko 10016 Type GB 17835...
  • Page 5 Rack type (incl. vacuum cover) 0 None Crystal Rack R-4 Crystal Rack R-6 Rack R-12 Standard Rack R-24 Falcon Rack R-24 Figure 2: BUCHI Syncore Polyvap R-24 Rack R-96 in addition: Power system cable PNE, 1.5 m Type CH 10010 Type Schuko...
  • Page 6 1 Scope of delivery Syncore Platform Individual components Single Platform Components Order code Syncore Single Platform 230 V 50/60 Hz 38429 Syncore Single Platform 120 V 50/60 Hz 38430 Syncore Single Platform 100 V 50/60 Hz 38431 Scope of delivery...

  • Page 7: Safety

    Requirements for the user This unit and all accessories for the Syncore line of equipment may be used only by laboratory staff and other individuals who, based on their education, training, or professional experience, are fully aware of the risks involved in their use.
  • Page 8 Syncore Platform Authorized use This unit has been designed and built as a laboratory instru ment. The authorized application for the Syncore single platform in con junction with accessories from the Syncore product line is as follows: Syncore Polyvap/Syncore single platform with accessories: •...
  • Page 9 • Electric cables which can be damaged or incorrectly con- nected • Combustible gases or solvent vapors in the area immedi- ately adjacent to the Syncore. Warning labels on housing The following warning sticker(s) can be found on the housing...
  • Page 10 It is only permissible to assemble and dismantle certain parts of the Syncore when such action is necessary to carry out the functional requirements. This activity can be performed manually or by use of the tool which is supplied.

  • Page 11: Function

    The standard configurations can be modified to meet individual requirements by using additional accessories. The single platform The Syncore single platform is equipped with a heater and  a shaking mechanism. • Heating is accomplished across a heating foil on a base plate .

  • Page 12: Syncore Analyst R-4, R-6 And

    Individual components The Syncore product line is thoroughly modular. Every acces- sory is usable at any time with a Syncore single platform and with all standard configurations. The different accessories are described in the operating...

  • Page 13: Syncore Polyvap R-4 To

    Syncore Platform 3 Function Syncore Polyvap R-4 to R-96 The Syncore Polyvap comprises a single platform , a rack  for samples and fitting glasses , a vacuum cover , and a condenser unit  with a suitable receiving flask .

  • Page 14: Putting Into Operation

    Working location The Syncore Basic Unit weighs 30 kg and should never be moved or lifted by a single person. It should be placed in a horizontal position upon a clean, level and stable base struc- ture (Check with a spirit level).
  • Page 15  shows that the heater has been turned • The time display  shows how much time has passed since starting. If not, contact a local BUCHI service agent. • Turn the heater OFF after the functional test by pressing once on the “STOP” button.
  • Page 16 4 Putting into Operation Syncore Platform 4.6 Attachment of the condenser unit S and C • Screw the right- or left-hand support rod  (depen ding on the work-place or the working procedure) into the hole provided in the rear feet.

  • Page 17: Operation

    Indicators, hoses and cables The Syncore single platform must not be operated if indi- vidual indicators are not functioning properly and data on parameters such as time, temperature, or speed are missing.
  • Page 18 Noises If ever any strong noises should occur during operation, take the unit out of operation immediately and contact a BUCHI service agent. Error messages The unit must not continue in operation after an error message has been received unless it has been possible to determine the cause of the error and eliminate the error.
  • Page 19 Syncore Platform 5 Operation Temperature and speed of rotation 1. Press once on the „UP“ or the „DOWN“ button  on the tem pe rature control unit. The display  shifts from the    cur rent temperature to the prescribed set-point tem pe- ...

  • Page 20: Programm Mode: Temperature / Time Steps

    5 Operation Syncore Platform Program mode, temperature/time steps Typical application: • Definition of the temperature and time in several stages at a constant RPM, e.g. in a parallel evaporation at different temperatures. • Repetition of heating cycles for, e.g. material testing cycles...
  • Page 21 Syncore Platform 5 Operation If the UP-key of the time controller is hold until“to 1” appears, the equipment starts the program again using the 1st pro- gram step and the program will repeat indefinitely in a cyclic manner. This step can be interrupted by the user by pressing the „STOP“-Key.

  • Page 22: Further Control Parameters

    (24 V output of the basic unit). A detailed description of the vacuum cover can be found in the operating instructions “Syncore Accessories” The vacuum cover is heated across two independent heating coils. The maximum power available for heating is 120 W.

  • Page 23: Pre-Set Safety Settings

    Syncore Platform 5 Operation Pre-set safety settings Standard pre-set settings The Syncore platform allows specific pre-set safety settings to limit the following operating parameters: • Maximum temperature, either 150°C or 100°C • Minimum temperature, either +20°C or –20°C. • Rotational speed of the base plate; either 300 or 600 rpm •...

  • Page 24: Overview Of Switches

    5 Operation Syncore Platform Changing the Pre-Set safety settings For the Syncore Analyst we strongly recommend not to raise the maximum temperature above 100°C, reducing the mi- nimum temperature below +20 °C, or raising the maximum rotational speed above 300 rpm.

  • Page 25: Signal Outlets

    Syncore Platform 5 Operation Signal-outputs The Syncore platform is equipped with various signal outlets that significantly extend the functionality of the unit. There are two 24 V valve signal outlets. One is temperature-controlled, the second is controlled by the ending of a program.

  • Page 26: Rs-232 Interface

    5 Operation Syncore Platform The valve is switched on and off as described below: • The program has not reached its end: Valve open. A coolant curcuits through the condenser unit. • The program has come to an end: Valve open. Cooling water continues to flow through the condenser unit in order to condense any remaining solvent vapors.

  • Page 27: Signal Inlets

    5.11 Signal inputs The platform also accomodates an analog TTL-signal inlet . An external start or stop signal can be sent to the Syncore single platform across this TTL-inlet. Start signal: If the Syncore single platform is in the program ...

  • Page 28: Adjusting The Eccentricity

    Optimum eccentricities Defined stopping position of the unit The Syncore single platform has a built-in sensor that de- termines the position of the base plate at the given moment relative to a fixed point. To activate this function change the Dip Switch position 5 to the top position (see p.
  • Page 29 Syncore Platform 5 Operation ping position of the base plate also brings about an exact positioning of the access used for manual adjustment of the eccentricity. Adjusting eccentricity Never make adjustments while the base plate is still moving. The introduction of the tool into the drive unit while it is still in motion can damage the unit and lead to personal injuries.

  • Page 30: Unbalance Compensation

    5 Operation Syncore Platform Checking the setting The new setting must be checked every time the eccentricity has been changed. The tool must be removed from the unit. The vortex movement must not be switched ON while the tool is still in the drive. This could cause damage to the unit and lead to personal injuries.
  • Page 31 Syncore Platform 5 Operation Adjusting the unbalance compensation Never make any adjustments while the base plate is still moving. Introduction of the tool into the drive unit while it is still moving can damage the unit and cause personal injuries.
  • Page 32 5 Operation Syncore Platform Adjusting the unbalance compensation and ec- centricity Optimum Unbalance [mm]: insert and turn the des Optimum speed Rack with resp. without vacuum cover eccentricity wrench until you reach the value on the [rpm] [mm] adjustment wrench...

  • Page 33: Troubleshooting: The Single Platform

    Syncore Platform 5 Operation 5.14 Trouble-shooting: The single platform Observation Cause Correction Connect the unit to the power system. Display does not light No power Check fuses. Check the power system Display lights only in part Display unit defective Contact BÜCHI service agent...

  • Page 34: Maintenance

    Single platform • Use a cloth dampened in alcohol to clean the housing of the Syncore single platform. If it is severely fouled, a mild detergent and water may be used. • Never use hard brushes to clean the base plate.

  • Page 35: Routine Inspection Of The Equipment (Monthly)

    Routine inspection of the equipment (annually) Temperature control unit The base plate heater is checked by the user or by a BUCHI service agent using an external temperature sensor. For this, introduce a thermocouple Ø 4 mm (see chapter, Replacement parts) into the hole at the side of the base plate ...
  • Page 36 6 Maintenance Syncore Platform Activating the calibration mode • The unit must be switched OFF. • To activate the mode for calibration of the unit, press the „STOP“ and „PROGRAM“ buttons simultaneously and switch the unit ON. Continue pressing the two buttons until cross-dashes (—...

  • Page 37: Error Messages: Calibration

    Replacement of the fuses The fuses for the Syncore single Platform (220-240 V: 10.0 AT 250 V; 120 V: 16.0 AT 250 V; 100 V: 15.0 AT 250 V) and the fuses for the heater of the vacuum cover (T 3.15A L250V) are located on the back of the unit.

  • Page 38: Error Messages: Hardware

    Only authorized service staff are permitted to intervene on or within the unit. The addresses of the official BUCHI Customer Service agents are shown on the back cover page of this Operation Manual. In case of malfunctions, technical questions, or problems in application, please contact these offices.

  • Page 39: Taking Out Of Operation

    Syncore Platform 7 Taking out of Operation Taking out of operation Before the unit and its accessories are transported, all hoses must be removed and internal chambers must be cleaned of all residues of reagents, heating, or cooling agents. All parts must be clean, with no chemicals present on the unit itself or on its accessories.

  • Page 40: Replacement Parts

    8 Replacement Parts Syncore Platform Replacement parts Use only genuine BUCHI consumables and spare parts for maintenance and repair to ensure optimum system performance and reliability. Prior written permission of the manufacturer should be obtained before any modifications are made to the spare parts used.

  • Page 41: Appendix

    Syncore Platform 9 Appendix Appendix Technical data Dimensions of the unit (LxBxH) 480 x 487 x 354 mm Weight 30 Kg Power connections 230 VAC, 50/60 Hz, +/-10 % 120 VAC, 50/60 Hz, +/-10 % 100 VAC, 50/60 Hz, +/-10 %...

  • Page 42: Fcc Requirements (For Usa And Canada)

    9 Appendix Syncore Platform FCC requirements (for USA and Canada) English: This equipment has been tested and found to comply with the limits for a Class A digital device, pusuant to both Part 15 of the FCC Rules and the radio interference regulations of the Canadian Department of Communi cations.

  • Page 43: Declaration Of Conformity

    Syncore Platform 9 Appendix Declaration of conformity...
  • Page 46 BÜCHI Labortechnik AG CH-9230 Flawil 1 / Switzerland T +41 71 394 63 63 F +41 71 394 65 65 www.buchi.com Quality in your hands...

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