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Instruction Manual

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Summary of Contents for Oxy Heli 5

  • Page 1 Instruction Manual...
  • Page 2: Chapter 1, Specifications

    - Visit the Oxy Heli web site www.oxyheli.com to download the latest version of the manual. - Inside Box 3 you will find your serial number card. Please take a moment to visit the Oxy Heli web site and follow the instructions to register your helicopter and serial number.
  • Page 3: Table Of Contents

    Chapter 3 - Required Tools for Assembly ....................................................page 4 Chapter 4 - What's Inside The Box ......................................................page 5 - 6 Chapter 5 - Pinion Selection & RPM ....................................................... page 7 Chapter 6 - Tail Assembly ........................................................page 9 - 17 Chapter 7 - Main Frame Assembly ......................................................
  • Page 4: Important Notes

    IMPORTANT NOTE: This model helicopter has been designed and produced to be a high performance 3D machine. With its simple design and low parts count, pilots of all skill levels will appreciate its easy repairability. This is not a toy. Please take care assembling the model, and take care and responsibility when you fly it.
  • Page 5: Chapter 3, Required Tools For Assembly

    Chapter 3, Required Tools for assembly TOOLS REQUIRED 2.5mm Hex Screw Driver 1.5mm Hex Screw Driver 2mm Hex Screw Driver (High quality) (High quality) (High quality) One Tools Required One Tools Required One Tools Required 3mm Hex Screw Driver 4mm Hex Tip Key L Needle Nose Pliers (High quality) (High quality)
  • Page 6: Chapter 4, What's Inside The Box

    Box3/bag 1 Vertical Fin Box3/bag 2 Tail Rotor Box3/bag 3 Tail Shaft Box3/bag 4 Tail Pitch Slider Box3/bag 5 Tail Bell Crank Box3/bag 7 Tail Servo Mount Box3/bag 6 HTD3M 1698-Tail Belt Box3/bag 8 Front Pulley Guide Belt Box3/bag 9 Boom Clamp...
  • Page 7: Chapter 5: Pinion Selection & Rpm

    CONFIGURATION EXAMPLES: Since the OXY 5 is a high performance 3D RC helicopter, we suggest using high quality electronics and power components including Servos, FBL , Motor, Battery and ESC.OXY 5 from box is designed to use Cyclic Standard Size Servo and Rudder Standard or Mini Size Servo, however thanks a simple optional bracket system can use Cyclic Mini Size Servo. From our test we can suggest Cyclic Mini Size Servos for Main Blade from 500 to 560 and Standard Servo Size from 550 to 570, in any case is hard for us give a precise direction, because in the end we don’t know your personal fly performance.
  • Page 8 RUDDER SERVO: Standard or Mini HELI Size Servo, narrow pulse and fast throw – (Suggested Specific Rudder Servos) BATTERY: Hard to list here all the option OXY 5 gives, however if 6S from 3500 up 5500 and if 12S from 2500 up 4000. For more information about maximum battery size, please check User Manual Page 2.
  • Page 9: Chapter 6: Tail Assembly

    Chapter 6: Tail Assembly page 9...
  • Page 10 Chapter 6: Tail Assembly Vertical Fin Assembly Side Case Assembly ( Box3/bag 1) loctite 648 (Box3/bag 1) Side Case loctite 243 6x12x4 Radial Bearing Bearing Bushing loctite 648 Vertical Fin CA Glue loctite 243 CA Glue Important Note: Important Note: M2x5 Hex Cap Screw Bearing Bushing This part, for tuning reasons,...
  • Page 11 Tail Pitch Slider Ring OXY1038-2x3x3 Bushing 2xM2x6 Hex Cap Screw Tail Pitch Slider Bushing loctite 648 Important note: This part comes pre assembled WITHOUT thread lock. It MUST be 8x12x3.5 Radial Bearing re-assembled with thread lock as shown. page 11...
  • Page 12 Chapter 6: Tail Assembly Tail Belt Crank Support Assembly Tail Belt Crank Support Assembly ( Box3/bag 5 ) ( Box3/bag 5 ) loctite 648 2 x 4x8x3 Flange Bearing loctite 648 OXY0818 - Tail Bell Crank Support 2 x OXY0818...
  • Page 13 Be careful to follow our OXY0620-Guide instructions to get a perfect assembly Push Rod Step 5 Step 3 Step 4 Slide the parts as shown Push the part inside the In order to lock the tail push rod...
  • Page 14 Chapter 6: Tail Assembly Tail Boom Assembly M2.5X6 Hex Cap Screw HTD3M 1698 Timing Belt Loctite 243 2 x M3X6 M2.5 Washer Hex Cap Screw Tail Case Insert Right Tail Case Assembly Loctite 243 Tail Bell Crank Suppport Assembly Loctite 243...
  • Page 15 Chapter 6: Tail Assembly 2 x TCEM2.5X6 - M2.5X6 Tail Bell Hex Cap Screw Crank Assembly SCM4x4- Loctite 243 Set Screw M4x4 Loctite 243 Tail Slider Assembly Note: Line up the Tail Rotor Assembly holes, so the set screw seats correctly into tail shaft lock hole.
  • Page 16 Before next step Tail Assembly check carefully if Belt is installed per need. Belt MUST move without any friction. 90 CCW Rotation. Step 5-1: Tail belt is showed straight coming out, from tail boom. Be careful to check the belt if not twisted inside the boom.
  • Page 17 Chapter 6: Tail Assembly Step 5-2: Hold carefully Tail Belt as shown and insert Front Boom Insert.A Front Boom Insert (Box 3/Bag ) Press in this insert parts into Tail Boom to help Tail Belt doesn't twist in the next...
  • Page 18: Chapter 7: Main Frame Assembly

    Chapter 7: Main Frame Assembly page 18...
  • Page 19 Front Pulley Guide Belt Boom Clamp Mount ( Box3/bag 8 ) ( Box3/bag 9 ) 4x8x3 Flange Bearing Belt Pulley Bridge 4 x Hex Rod 5 X 28 pulley guide belt loctite 648 Pulley Guide Belt Support Important Note: This part, for tuning reasons, comes factory assembled, it's ready to use.
  • Page 20 Chapter 7: Main Frame Assembly Canopy Mount Assembly Lower Bearing Block Assembly M2.5x6 Hex Cap Screw ( Box3/bag 13 ) ( Box3/bag 12 ) Left Side Right Side loctite 648 loctite 243 loctite 243 Canopy 10x22x6 Radial Bearing Mount Female Canopy Mount Female M2.5x6 Hex Cap Screw...
  • Page 21 Chapter 7: Main Frame Assembly add loctite to all Screw Left Canopy Mount Note: Don't fully tighten the screws on Main Shaft Bearing blocks. Upper Main Shaft Wait for later Bearing Block Assembly assembly step. M3x8 Hex Cap Screw ( 2pcs ) Middle Main Shaft Bearing Block Assembly 3x8x1 Spacer...
  • Page 22 Chapter 7: Main Frame Assembly Quick Release Battery Pin Spring 4x25 M3x4 Set Screw loctite 243 Quick Relase Battery Nut page 22...
  • Page 23 Chapter 7: Main Frame Assembly add loctite to Screw in this step Note: Don't fully tighten yet the Screws on Main Shaft Bearing Block and Boom Clamp. Wait for later assembly step. Serial Number 3x8x1 Washer ( 6pcs ) 2 x M2.5x6 Hex Cap Screw M3x14 Hex cap Screw M3x8 Hex Cap Screw...
  • Page 24 Chapter 7: Main Frame Assembly add loctite to Screw in this step M3x6 Hex Cap Screw ( 4pcs ) M3x6 Hex Cap Screw ( 4pcs ) add loctite to Screw in this step page 24...
  • Page 25 Chapter 7: Main Frame Assembly 3x8x1 Washer 3x8x1 Washer Frame Spacer Bushing ( 6pcs ) Front Leng Plate ( Box2/bag 22 ) M3x22 Hex Cap Screw ( 6pcs Left and right) Frame Spacer Bushing ( 4pcs ) 3x8x1 Washer M3x22 Hex Cap Screw ( 4pcs Left and right) Rear Leng Plate ( Box2/bag 22 )
  • Page 26: Chapter 8 - Align And Lock Frame Panel

    Chapter 8 - Align and Lock Frame Panel Install main shaft with frame assemblyon a flat surface, push down on both frames together and then fully tighten all Hex Cap Screws (x14) holding the Upper and Middle bearing blocks. Main Shaft ( Box3/bag 26 ) page 26...
  • Page 27: Chapter 9: Main Gear Assembly

    Chapter 9: Main Gear Assembly Main Gear Hub Assembly Front Pulley Assembly One Way Ring Box3/bag 23 5 X M2.5x6 Hex Cap Screw 12x16x4 radial beaing Loctite 243 12x18x0.3 Shim HF1216 One Way Bearing Front Pulley Main Gear Hub Important note:...
  • Page 28: Chapter 10-Transmission Assembly

    Chapter 11: Transmission Assembly Insert Tail Assembly as shown Before next assembly step check carefully Tail Belt assembly position as shown. Tail Boom Assembly page 28...
  • Page 29: Chapter 11: Belt Tension & Adjustment

    Chapter 11: Belt Tension & Adjustment - Be sure the boom is assembled and installed correctly. - Loosen the tail boom by loosening the eight Hex Cap Screws on Boom Mount. - Adjust the Belt tension by pulling on the Tail Boom. - Tighten the eight Hex Cap Screws on Boom Mount.
  • Page 30 The side have groove go into the head loctite 243 Main Gear Asssembly OXY5 - Jesus Pin M2.5 Washer ( 2 pcs ) M2.5x6 Hex Cap Screw ( 2pcs ) In order to check the belt installation, we recommend to follow two simple steps:...
  • Page 31: Main Rotor Assembly

    Head Set to Assembly Chapter 12: Main Rotor Assembly page 31...
  • Page 32: Chapter 12 - Main Rotor Assembly

    Upper Swash Plate Nut 3x4x0.1 Shim Center Ball Lower Swash Plate loctite 648 3x4.5x0.5 Spacer loctite 243 3x6x2.5 Radial Bearing Anti Rotation Ball Lower Swash Plate Ball Upper Swash Plate Screw loctite 243 Important Note: this part, for tuning reasions,...
  • Page 33 Hardware Bag contains extra add grease Shims 8x12x0.1. Start assembly with one (each side)pre installed shim. Oring 7.5W3.5 70 Shore If the Main Grips have sideway play, add shims as required. Each Grips must have the same number 8x12x0.1 Shim...
  • Page 34 Chapter 12: Main Rotor Assembly Anti Rotation Arm Assembly M2.5x18 Hex Cap Screw 2.6x4.5x0.5 Washer page 34...
  • Page 35 Chapter 11: Main Rotor Assembly Main Rotor Assembly M4 Self Lock Nut loctite 243 M4x20 Hex Cap Screw loctite 243 Swash Plate Assembly 2 x M3x10 Hex Cap Screw page 35...
  • Page 36: Chapter 13 - Servo Dimension Requestment

    Chapter 13: Servo requestment Standard Servo Mini Servo 48 mm 40.30mm 42.50 mm 35 mm 14.75 mm 34.75 mm 12.75 mm 29.75 mm Futaba Standard Futaba Standard 20mm page 36...
  • Page 37: Chapter 14: Servo & Servo Rod Prepareration

    Chapter 14: Servo & Servo Rod Prepareration You should now do some initial setup of your FBL unit and servos. - We recommend you select a new model in your transmitter, and reset your FBL unit and start with a clean setup in it as well. - After binding your transmitter to the receiver system used with the FBL unit, work your way through the FBL setup instructions to the point you plug in your servos.
  • Page 38 Chapter 14: Servo & Servo Rod installation Rear Cyclic 4 x STD Servo Tab Servo Assembly loctite 243 loctite 243 8 x M2.5x8 4 x M2.5x12 Hex Cap Screw Hex Cap Screw 2 x STD Servo Tab Aileron (pitch and aileron can be switched) ( 3 ) Elevetor ( 1 )
  • Page 39 Servo Layout Addendum note: the Standard servo have distance A less than 26mm, but in market have some Servos have distance A more than 26 you need to add 4mm Spacer for left and right front Servo ( the maximum distance of distance A is 30mm) 4mm Spacer M2.5x12 Hex Cap Screw...
  • Page 40 Tail Push Rod length until the Tail Bell Crank and Tail Case Plate are parallel as shown. The Oxy 4 Tail System has approximately 3.5 of counter torque with the Tail Bell Crank set per instructions. page 40...
  • Page 41 Chapter 14: Servo & Servo Rod installation Note: if your tail Servo have Dimension A <11.5, please install Tail Servo as image below loctite 648 angular Spacer loctite 648 M2.5x14 Hex Cap Screw CF Spacer ( 4pcs ) page 41...
  • Page 42: Chapter 15: Motor Installation

    Chapter 15: Motor Installation Motor Assembly 4 x M3x8/M4x8 ( Box3/bag 14 ) loctite 243 Hex cap Screw M3x10 Hex Cap Screw add loctite to all ( 2 pcs ) Screw in this step Motor Mount holes support Motor Mount 3x8x1 Washer ( 4 pcs ) Motor...
  • Page 43: Chapter 16: Esc And Flybarless Installation

    Chapter 16: ESC and Flybarless Installation ESC Installation Hook and Loop Omicron Double Face HD Adhesive Pad ( Accessories ) Flybarless Installation Flybarless Omicron Double Face HD Adhesive Pad ( Accessories ) page 43...
  • Page 44: Chapter 17: Wire Suggestion

    Chapter 17: Wire Suggestion Front Cyclic Servo Wire Suggestion Cable Tight Rear Cyclic Servo Wire Suggestion ESC Wire Suggestion Cable Tight Cable Tight page 44...
  • Page 45: Chapter 18: Adjustment Servo With Leveler

    This Tool is designed to fit under the Swash Plate without disassembly any parts. This simple tool will both level the swash and give the Zero Pitch Position. Starting gyro gain: The Oxy 5 was designed around famous FBL Systems (IKON / Brain / mini V-Bar), and we suggest you start with the following standard set up and adjust after test flying.
  • Page 46 Chapter 18: Adjustment Servo With Leveler turn the key clock wire to adjust the turn the key counter clock wire to adjust the Servo Rod and Pitch Rod longer Servo Rod and Pitch Rod Shorter page 46...
  • Page 47: Chapter 19: Landing Gear And Battery Installtion

    Chapter 19: Landing Gear and Battery Installtion Landing Gear Assembly loctite 243 4 x M3x6 Flat Head Screw Bottom Plate 4 x M3x6 Hex Cap Screw Landing Gear Support 4 x M3x8 Hex Cap Screw Rainforce Landing Gear add loctite to all Landing Gear Skid Screw in this step page 47...
  • Page 48 Chapter 19: Landing Gear & Battery Installtion Landing Gear Installtion loctite 648 M3x6 Hex Cap Screw ( 4 pcs ) Landing Gear Assembly Battery Tray Plate Assembly Battery Hook Battery Tray Plate M2.5x8 Flat Head Screw page 48...
  • Page 49 Chapter 19: Landing Gear and Battery Installtion Battery Tray Plate 6S Assembly Battery Plate Assembly Hook Adhesive Pad Loop Adhesive Pad Hook and Loop Velcro 5000mAh Battery the Maximum Battery when use 6S is under dimension (length x width x hight ) : 145mmx50mmx56mm Battery Tray Plate 12S Assembly Battery Plate Assembly Hook Adhesive Pad...
  • Page 50 Chapter 19: Landing Gear and Battery Installtion insert battery tray to front length Step DETAIL B SCALE 2 : 1 Rotate Battery as shown page 50...
  • Page 51 Chapter 19: Landing Gear and Battery Installtion Slide in battery Tray Add Battery Hook and Loop page 51...
  • Page 52 Chapter 19: Landing Gear and Battery Installtion add Hook and Loop Battery to realse Battery Tray please pull the red Nut and slide battery tray in same time page 52...
  • Page 53: Chapter 20: Main Blades & Tail Blades Installtion

    Chapter 20: Main Blades & Tail Blades Installtion M4x25 Hex Cap Screw Main Blade M3 Self Lock Nut 4 x Main Blade Shim M4 Self Lock Nut Tail Blade M3x16 Hex Cap Screw Tail Blade Shim Please look at Accessories for the shims you need to adjust Main &...
  • Page 54: Chapter 21: Canopy Instllation

    Chapter 21: Canopy Instllation Gromet Canopy Canopy Post Canopy Assembly page 54...
  • Page 55: Chapter 22: Exploded View

    Chapter 22: Exploded View page 55...
  • Page 56 Chapter 22: Exploded View page 56...
  • Page 57 Chapter 22: Exploded View page 57...
  • Page 58 Chapter 22: Exploded View page 58...
  • Page 59: Chapter 23: Spare Parts

    OSP-1270 OSP-1271 OSP-1272-OXY5 Oring-7.5W3.5-70-Shore Oring 7.5W3.5 90 Shore Spindle-Shaft, 1Pcs 1 x Spindle 2 x Spacer 6x12x1 6 x Oring 7.5W3.5 70 Shore 6 x Oring 7.5W3.5 90 Shore 2 x M6x10 Button Screw OSP-1273-OXY5 OSP-1274-OXY5 OSP-1275-OXY5 OSP-1276-OXY5 OSP-1277-OXY5 Follower Arm,Set...
  • Page 60 10 x 2.5x4x0.5 Washer OSP-1280-OXY5 OSP-1341-OXY5 OSP-1342-OXY5 OSP-1357 M4-SLN-10 Self Lock M4 Blade-Holder Main-Blade-Spacer-1.5mm Main-Blade-Spacer-0.5mm OXY5-Leveler 10 x M4 Self Lock Nut 1 x Blade Holder 4 x 1.5 Main Blade Spacer 4 x 0.5 Main Blade Spacer 1 x Leveler page 60...
  • Page 61 2 x M3x10 Hex Cap Screw 1 x M2.5x8 Hex Cap Screw 1 x Front Servo Arm Support 5 x M2.5x8 Hex Cap Screw 2 x M2.5x12 Hex Cap Screw 2 x M2.5x8 Hex Cap Screw 2 x M2.5x12 Hex Cap Screw...
  • Page 62 Chapter 23: Spare Parts OSP-1294-OXY5 OSP-1295-OXY5 OSP-1296-OXY5 OSP-1297-OXY5 OSP-1298-OXY5 Main Gear Front Pulley Front Pulley Hub One Way Sleeve Jesus Pin Jesus Pin 1 x Main Gear 1 x Front Pulley 1 x Pulley Hub 1 x Main Gear Sleeve OSP-1299-OXY5 OSP-1300-OXY5 OSP-1301-OXY5...
  • Page 63 Chapter 23: Spare Parts OSP-1309-OXY5 OSP-1310-OXY5 OSP-1311-OXY5 OSP-1312-OXY5 OSP-1313-OXY5 Front Right Cyclic mini Servo Support Front Left Cyclic mini Servo Support Servo Arm 12T 6mm Pinion 13T 6mm Pinion Right Front Cyclic mini Servo Support Front Left Cyclic mini Servo Support Servo Arm, 5pcs 1 x Pinion 12T 1 x Pinion 13T...
  • Page 64 Chapter 23: Spare Parts OSP-1354 M2x6CS-10 OSP-1335-OXY5 OSP-1277-OXY5 OSP-1339-OXY5 3x8x1-Washer 45mm Turnbuckle Rod, 3Pcs Plastict Linkage Ball, 10Pcs Servo Ball Hex Cap Screw M2x6, 10 PCS 3x8x1-Washer, 10pcs M2x6 Hex Cap Screw, 10pcs Servo Ball, 5pcs 45mm Turnbuckle Rod, 3Pcs Plastict Linkage Ball, 10Pcs M3x6CS-10 M2.5x8CS-10...
  • Page 65 Chapter 23: Spare Parts OSP-1315-OXY5 Tail Boom OSP-1316-OXY5 OSP-1317-OXY5 Tail Servo Mount Tail Case Insert 1 x Tail Boom Tail Servo Mount, Set 1 x Tail Case Insert OSP-1320-OXY5 OSP-1322-OXY5 OSP-1321-OXY5 Vertical Fin Tail Case Side Tail Case Rod Vertical Fin, Set Tail Case Side Tail Case Rod OSP-1323-OXY5...
  • Page 66 Chapter 23: Spare Parts OSP-1329-OXY5 OSP-1332-OXY5 OSP-1330-OXY5 OSP-1331-OXY5 OSP-1328-OXY5 Link Control Tail Push Rod Bell Crank Support Tail Bell Crank Tail Pitch Slider 1 x Tail Pitch Slider 2 x Platic Link Control, Spare 1 x Tail Bell Crank 1 x Tail Push Rod 1 x Bell Crank Support, Set OSP-1334-OXY5 OSP-1337-OXY5...
  • Page 67 Chapter 23: Spare Parts M2x6CS-10 - Hex Cap Screw M2x6, 10 PCS Hex Cap Screw M2x6, 10 PCS page 67...
  • Page 68 Chapter 23: Spare Parts LX5242 - Omicron Threadlocker LX5648 - Omicron Retaining Compound SP-OXY3-055 - OXY3 LX0194 - 10/15mm SP-OXY3-054 - OXY3 Medium Strength High Strength Bonding Double Side Adhesive Tape, 2PC Electronic Hook & Loop Battery Hook & Loop, 2 Set Battery Hook &...

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