Oxy Heli OXY2 Sh Instruction Manual
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Oxy Heli OXY2 Sh Instruction Manual

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Summary of Contents for Oxy Heli OXY2 Sh

  • Page 1 Instruction Manual...

  • Page 2: Specifications

    - Visit the Oxy Heli web site www.oxyheli.com to download the latest version of the manual. - Inside Box 2 you will find your serial number card. Please take a moment to visit the Oxy Heli web site and follow the instructions to register your helicopter and serial number.

  • Page 3: Chapter 2, Important Notes

    Chapter 2, Important Notes IMPORTANT NOTE: This model helicopter has been designed and produced to be a high performance 3D machine. With its simple design and low parts count, pilots of all skill levels will appreciate its easy repairability. This is not a toy. Please take care assembling the model, and take care and responsibility when you fly it.

  • Page 4: Chapter 3, Required Tools For Assembly

    Chapter 3, Required Tools for assembly TOOLS REQUIRED Small Tip - Flat Screw Driver 1.5mm Hex Screw Driver (High quality) Two Tools Required Philips head screw driver 1.3mm Hex Screw Driver (High quality) Needle nose pliers Uniball Pliers Caliper page 4...

  • Page 5: Chapter 4: What's Inside The Box

    Chapter 4: What's inside the box INSIDE THE MAIN BOX Canopy, BOX 1-1, Box 1/Bag 11 Main Frame Set, Box 1/Bag 10 Landing Gear Set, Tail Set Asembly Parts. Box 3/Bag 1 Tail Boom Set, Serial Number Card, Box 3/Bag 2 190mm CP Main Blade Box 2/Bag 1 Boom Clamp Set, Box 2/Bag 2 Battery Tray Set, Box 2/Bag 3 Main Gear Set,...
  • Page 6 Chapter 4: What's inside the box INSIDE THE BOX 1 Canopy Head Set Assembly Parts Frame Set Assembly Parts Box 1/Bag 10 Landing Gear Set Tail Set Asembly Parts Box 1/Bag 11 Main Frame Set BOX 1 page 6...

  • Page 7: Chapter 5: Pinion Selection & Rpm

    Chapter 5: Pinion Selection & RPM OXY 2 POWER SYSTEM AND HEAD SPEED SET-UP In order to choose the best setup for your Oxy 2, and optimize performance, it is important to know some basic information: 1- Motor Kv – Min 3600 - Max 6000 - See your motor specification 2- Battery Pack –...
  • Page 8 Vertical Fin Assembly Tail Case Assembly (Box 1/Bag 1) (Box 1/Bag 2) OXY0515- Tensioner Bushing 2 x SMR682Z-ZZ- 2.5X6X2.6 Radial Bearing OXY0516 - Tensioner Spacer OXY0524- 2.55x4.5x0.1 Shim 2 x MR52-W2 2X5X2 Radial Bearing Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use OXY0279-Vertical Fin...

  • Page 9: Chapter 6:Tail Assembly

    Chapter 6:Tail Assembly Tail Shaft Assembly (Box 1/Bag 4) Tail Shaft 16T Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use. Tail Pitch Slider Assembly (Box 1/Bag 5) 2 x OXY0523-Link 2 x M1.4x5 Control Bushing Pan Head Screw 2 x OXY0522-...
  • Page 10 Chapter 6: Tail Assembly Carbon Fiber Tail Push Rod Assembly (Box 3/Bag 1) OXY0519-Threaded Rod M1.4X7mm OXY053-Al Tail Push OXY0526-Plastic Stretch Tail Push Rod Rod Terminal Linkage Ball 3mm Important Note: This part, for tuning reasons, comes factory pre assembly, it ready to use.
  • Page 11 Chapter 6: Tail Assembly Tail Assembly Step 1 Tail Boom Pre Assembly B330MXL-Timing Belt (Box 1/Bag 8) 2 x M1.6X5 Hex Cap Screw Loctite 243 OXY0258-Tail Tail Case Assembly Case Center 2 x M1.6X5 Hex Cap Screw Tail Assembly Step 2 Belt Tensioner Pre Assembly Tail Shaft Pre Assembly...
  • Page 12 Chapter 6: Tail Assembly Tail Assembly Step 4 M1.6x10 Hex Cap Screw, do not over tighten the Screw Important Note: Once assembly finish, check if the system can slide and move without friction. If tail system is assembled correctly, it should move smoothly.
  • Page 13 Chapter 6: Tail Assembly Tail Assembly Step 5 Step 5-1: Tail belt is showed straight coming out, form tail boom. Be careful to check the belt if not twisted inside the boom. Use a flashlight to check inside the boom, for better vision. Rotate the belt 90 degrees CCW as shown.

  • Page 14: Chapter 7: Main Frame Assembly

    Chapter 7: Main Frame Assembly Boom Clamp Assembly (Box 2/Bag 1) Pulley Guide Belt Assembly 2 x MR52-W2-2X5X2 2 x OXY0460 - Bell Radial Bearing Crank Bushing OXY0532- 1.6X13.8 Pin OXY0242-Pulley Important Note: Guide Belt this part, for tuning reasons, comes factory pre assembled, it ready to use 2 x Pulley Guide Belt Assembly...
  • Page 15 Chapter 7: Main Frame Assembly Canopy Mount Assembly (Box 1-1/Bag 3) Right Canopy Left Canopy Mount Assembly Mount Assembly OXY0260- Canopy Mount TBES1.6x5 Break Tapping Screw Away Canopy support mount TBES1.6x5 Tapping Screw Motor Pinion Installaion Note: Output Motor Shaft Kit Pionion prepareration: 11T ID...

  • Page 16: Chapter 7: Main Frame Asembly

    Chapter 7: Main Frame Asembly Main Frame Asembly Step 1 OXY0263-Main Frame Box 1/Bag 11 Max 17.20mm OXY2 support two kind of Servo dimension options. Lower Bearing Block can be installed in two Frame position. Follow note for Servo type A or B install. Max 10mm Max 10mm Servo type A...
  • Page 17 Chapter 7: Main Frame Assembly Main Frame Assembly Step 2 Boom Clamp Assembly 6 x M2x6 Motor Asembly Hex Cap Screw Loctite 243 OXY0081- 2.1X5.5X1 Washer 6 x M2x6 Hex Cap Screw Note: Don't fully tighten yet. Wait future neccessary assembly step.
  • Page 18 Chapter 7: Main Frame Asembly Main Frame Asembly Step 4 6x M2x6 Hex Cap Screw 2 x OXY0081- 2.1X5.5X1 Washer Loctite 243 6 x M2x6 Hex Cap Screw Note: Don't fully tighten yet. Wait future neccessary assembly step. Main Frame Asembly Step 5 OXY0251 - Anti Rotation Guide 2 x M1.6x5...
  • Page 19 Chapter 8: Main Frame Alignment Install main shaft with frame assembly on a flat surface, push down on both frames together and then fully tighten all M1.6x5 Self Tapping screws (x8) holding the bearing blocks. OXY0459-Main Shaft (Box 1-1/Bag 8) Flat Surface page 19...
  • Page 20 Tail System And Main Gear Installation Insert Tail Assembly as shown OXY2 Tail Assembly Before next assembly step check carefully Tail Belt assembly position as shown. OXY0247 - Main Gear Bushing OXY2 support two kind of servo dimension, use specific main gear bushing spacer for Servo type B.

  • Page 21: Chapter 9: Transmission Assembly

    Chapter 9: Transmission Assembly Note: hole's position on main shaft are symmetrical. M2x8 Hex Cap Screw don't over tighten CA Glue Main Gear M2x8 Hex Assembly Cap Screw In order to check the belt installation, we recommend to follow two simple steps: 1- Check with light, look inside the boom from the tail case and check the belt is only twisted 90 degrees.

  • Page 22: Chapter 10: Belt Tension & Adjustment

    Chapter 10: Belt Tension & Adjustment Main Shaft Collar and Tail Belt tensioning. Pull up Main Shaft Push down Main Shaft Collar OXY0451-Main Shaft Collar Tail Belt Pulley Note: Before tensioning Tail Belt, check if correctly positioned in both Belt Pulleys. M1.6x5-Hex Cap Screw don't over tighten...

  • Page 23: Chapter 11: Main Rotor Assembly

    Chapter 11: Main Rotor Assembly Main Grip Assembly (Box 1-1/Bag 5) 2.70 add silicon F2.5-6GC-2.5x6x3 Loctite 648 grease Thrust Bearing 2.50 OXY0228-Main Grip Loctite 648 Important Note: This part, for tuning reasons, comes factory pre assembled 2 x SMR682X_ZZC_3 with grease and loctite. It is 2.5x6x2.6 Radial Bearing ready to use.
  • Page 24 Chapter 11: Main Rotor Assembly Main Rotor Assembly (Box 1-1/Bag 5) Stepped surface Flat surface DFC Arm are not symmetrical. Flat surface faced to Screw. OXY0447 - Step faced to Main Grip. DFC Pin Screw Important Note: This part comes pre assembled WITHOUT thread lock.
  • Page 25 Chapter 11: Main Rotor Assembly Main Rotor Assembly step 1 Head Assembly Swash Plate Assembly Main Rotor Assembly step 2 Loctite 243 All Screw in this step need add loctite, don't over tighten. 2 x M1.6x6 Hex M2x8 Hex Cap Screw Cap Screw page 25...
  • Page 26 Double - side Tape Be carefully Motor wire (Box 2/Bag 4) and ESC will not touch Motor/Pinion. use your choice of connector rated Battery wires 2 x Cable Tie Motor wires Use 3 x cable ties, to secure the Throttle ESC wire to the main frame. Use the Frame built-in socket for best holding.

  • Page 27: Chapter 13: Flybarless Installation

    Chapter 13: Flybarless Installation Flybarless Unit Position 1 For extra FBL support we suggest to add Electronic Hook and Loop as shown. Double - Side Tape (Box 2/Bag 4) The FBL system can be installed at the bottom or top of the boom clamp. We suggest to use the bottom for easy wiring and servo removal.

  • Page 28: Chapter 14: Servo & Servo Rod Prepareration

    Chapter 14: Servo & Servo Rod Prepareration - You should now do some initial setup of your FBL unit and servos. - We recommend you select a new model in your transmitter, and reset your FBL unit and start with a clean setup in it as well. - After binding your transmitter to the receiver system used with the FBL unit, work your way through the FBL setup instructions to the point you plug in your servos.

  • Page 29: Chapter 15: Cylic Servo Installation

    Chapter 15: Cylic Servo Installation 6 x M1.6x5 Self Tapping Screw 6 x M1.6x5 Self Tapping Screw 3 x Servo Rod Assembly 6 x OXY0525- 1.6X3.5X0.5 Washer Aileron (pitch and aileron can be switched) ( 3 ) Elevetor Pitch ( 1 ) ( 2 ) Servo Layout page 29...

  • Page 30: Chapter 16: Tail Servo Installation

    Chapter 16: Tail Servo Installation 2xM1.6x5 Self 2xM2x8 Self Tapping Screw Tapping Screw 2 x OXY0525- 1.6X3.5X0.5 Washer Tail Push Rod Assembly (Box 3/Bag 1) Bottom Heli View M2x8, M1.6x5 Self Tapping Screw Arm position with centered Rudder stick. Maximun Tail Servo Size Note: Max 12mm With Rudder Stick centered and the Tail Servo Arm in the...
  • Page 31 Landing Gear & Battery Installtion Oring Important Note: Use both double sided Hook and Loop Velcro and the included battery straps to fully secure the battery pack. 4x M2x8 Self Tapping Screw don't over tighten 4x M2x8 Self Tapping Screw Satellite OXY0237-Bottom Landing Gear Skid...

  • Page 32: Chapter 19: Adjustment Servo With Leveler

    Chapter 19: Adjustment Servo With Leveler Before Fly: Now complete the setup of your FBL system. In the Accessories Bag you will find an Oxy 3 Swash Plate Leveler. This Tool is designed to fit under the Swash Plate without disassembly any parts. This simple tool will both level the swash and give the Zero Pitch Position.

  • Page 33: Chapter 19: Adjustment Servos With Leveler

    Chapter 19: Adjustment Servos with Leveler Front Servo Left Servo Right Servo page 33...

  • Page 34: Chapter 20: Canopy Installation

    Chapter 20: Canopy Installation Oxy 2 Sport Lexan Canopy Temperature Range Warning: Because Lexan Canopy is produced by thermoforming, the material used cannot be exposed temperature over 60 deg C (140 deg F). We recommend, on very hot days, avoid to leave the canopy inside a closed car under direct sun for long time. We recommend to don’t use any hot air gun direct on the canopy.
  • Page 35 ADDENDUM Note: This tool not included in PL 190mm Kit Pitch Goal Tool...

  • Page 36: Chapter20: Exploded View, Main Rotor

    Chapter20: Exploded View, Main Rotor Code Name QTY. OXY0227 OXY2-CENTER HUB OR3W1.5 Oring ID3x1.5 OXY0446 OXY2 Sindle Shaft OXY0229 OXY2-Dampener Bushing OXY0524 2.55x4.5x0.1 Shim OXY0528 OXY2-Damperner Spacer OXY0525 1.6x3.5x0.5 Washer OXY0529 OXY2-DFC Arm OXY0530 OXY2-2x4X4.4 Bushing OXY0447 OXY2-DFC Pin Screw OXY0519 Threaded Rod M1.4X7mm OXY0526...
  • Page 37 Chapter20: Exploded View, Main Frame PartNo DESCRIPTION QTY. OXY0602 Upper Main Shaft Bearing Block MR104_ZZC 4X10X4 RADIAL BEARING OXY0603 Lower Main Shaft Bearing Block OXY0690 113T-55T Pulley Strait Main Gear OXY0538 CF Main Gear Cover FHSM2X4 M2x4 Flat Head Screw OXY0744 OXY2-11T 0.4M 2mm Shaft Straight Pinion OXY0238...
  • Page 38 PartNo DESCRIPTION QTY. OXY0263 OXY2-Main Frame OXY0452 OXY2-Boom Clamp OXY0453 Boom Lock Rod OXY0623 OXY2-Pulley Guide Belt MR52-W2 2X5X2 Radial Bearing OXY0460 OXY2 Bell Crank Bushing OXY0089 1.5x9.5 Alloy Steel Dowel Pin OXY0601 Canopy Mount TBESM1.6x5 M1.6x5 Self Tapping Screw OXY0300 OXY2- Battery Tray OXY0237...

  • Page 39: Chapter20: Exploded View, Tail System

    Chapter20: Exploded View, Tail System page 39...

  • Page 40: Chapter 21: Spare Parts

    Chapter 21: Spare Parts SP-OXY2-001-OXY2- OSP-1249 SP-OXY2-003 - OXY2 - CNC Aluminum Center Hub, Black Aluminum Main Grip, Black Damperner, Set 1 x OXY2-Center Hub 2 x OXY2- Main Grip 2 x OXY2-Damperner Spacer 4 x 2.5X6X2.6 Radial Bearing 2 x 2.55x4.5x0.1 Shim 2 x M1.6x6 Hex Cap Screw 2 x 2.5x6x3 Thrust Bearing 2 x OXY2-Dampener Bushing...
  • Page 41 Chapter 21: Spare Parts SP-OXY2-010 - OXY2 - SP-OXY2-113 SP-OXY2-013 - OXY2 - Swash Plate, Service Bag OXY2 - PL Swash Plate, Set Main Grip Service Bag 1 x OXY2-Lower Swash Plate 4 x 2.5X6X2.6 Radial Bearing 1 x Ball Holder 1 x OXY2-Upper Swash Plate 2 x 2.5x6x3 Thrust Bearing 1 x Center Ball...
  • Page 42 Chapter 21: Spare Parts SP-OXY2-014 - OXY2 - SP-OXY2-114 SP-OXY2-115 Anti Rotation Guide OXY2 - PL Main Shaft Bearing Block, Set OXY2 - PL Main Shaft Bearing Block Only, Set 1 x Upper Main Shaft Bearing Block 1 x Lower Main Shaft Bearing Block 1 x OXY2-Anti Rotaion Guide 9 x M1.6X5 Hex Cap Screw 7 x M1.6X5 Hex Cap Screw...
  • Page 43 Chapter 21: Spare Parts OSP-1487- SP-OXY2-021 - OXY2 - SP-OXY2-022 - OXY2 - OXY2 - CF Break Away Canopy , pro Edition CNC Aluminum Canopy Mount Bottom Plate 2 x Canopy Mount 1 x OXY2-Bottom Landing Gear 2 x OXY2-Break Away Canopy 2 x M1.6X4 Hex Cap Screw 4 x M2X8 Self Tapping Screw SP-OXY2-023 - OXY2 -...
  • Page 44 Chapter 21: Spare Parts SP-OXY2-029 - OXY2 - SP-OXY2-030 - OXY2 - SP-OXY2-031 - OXY2 - Tail Shaft 15T Tail Shaft 16T Tail Rotor Hub, Spare 1 x OXY2-Tail Shaft 1 x OXY2-Tail Shaft 1 x OXY2-Tail Hub 1 x 15T Tail Pulley 1 x 16T Tail Pulley 2 x M1.4x3 Pan Head Screw 2 x OXY2-Tail Flange Pulley...
  • Page 45 Chapter 21: Spare Parts SP-OXY2-119 SP-OXY2-036 - OXY2 - SP-OXY2-131 OXY2 - PL Tail Case CNC SST Tail Belt Tensioner OXY2-Vertical Fin for PL Tail Case, Set 1 x OXY2-Vertical Fin 1 x PL Tail Case 1 x 2x3.5x2.2 Bushing 2 x 2.5X6X2.6 Radial Bearing 1 x OXY2-Tensioner Bushing 1 x OXY2-Vertical Fin Bushing...
  • Page 46 Chapter 21: Spare Parts SP-OXY2-012 - OXY2 - SP-OXY3-015 SP-OXY2-045 - OXY2 - Blade Holder OXY2/3/4 - Battery Oring , 4PC 190mm Carbon Plastic Main Blade 1 x OXY2 Blader Holder 4 x Oring 55W2.5 2pcs 190mm Carbon Plastic Main Blade SP-OXY2-046 - OXY2 - SP-OXY2-047 - OXY2 - SP-OXY2-139...
  • Page 47 Chapter 21: Spare Parts SP-OXY2-062 - OXY2 - SP-OXY2-059 - OXY2 - SP-OXY2-060 - OXY2 - Vertical Fin Sticker Green Vertical Fin Sticker Yellow Vertical Fin Sticker Orange 1 x Vertical Fin Sticker yellow 1 x Vertical Fin Sticker Orange 1 x Vertical Fin Sticker Green page 45...

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