Table Of Contents; Contents - EWM Taurus Synergic drive 200C Operating Instructions Manual

1

Contents

1 Contents.................................................................................................................................................. 3
2 Safety instructions................................................................................................................................. 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons....................................................................................................................... 6
2.3 General .......................................................................................................................................... 7
2.4 Transport and installation ............................................................................................................ 10
2.5 Ambient conditions....................................................................................................................... 11
2.5.1
2.5.2
3 Intended use ......................................................................................................................................... 12
3.1 Applications.................................................................................................................................. 12
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2 Use and operation solely with the following machines ................................................................12
3.3 Documents which also apply ....................................................................................................... 13
3.3.1
3.3.2
3.3.3
3.3.4
4 Machine description - quick overview .............................................................................................. 14
4.1 Taurus Synergic drive 200C ........................................................................................................ 14
4.1.1
4.1.2
4.1.3
4.2 Taurus Synergic drive 300C ........................................................................................................ 17
4.2.1
4.2.2
4.2.3
4.3 Machine control - Operating elements ........................................................................................ 20
5 Design and function............................................................................................................................. 21
5.1 General ........................................................................................................................................ 21
5.2 Welding torch cooling system ...................................................................................................... 23
5.2.1
5.2.2
5.3 Intermediate hose package connection ....................................................................................... 24
5.3.1
5.3.2
5.3.3
5.4 MIG/MAG welding........................................................................................................................ 27
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
5.4.9
5.4.10
099-005211-EW501
23.08.2010
In operation................................................................................................................... 11
Transport and storage ..................................................................................................11
forceArc ........................................................................................................................ 12
rootArc .......................................................................................................................... 12
MIG/MAG standard welding ......................................................................................... 12
MIG/MAG cored wire welding....................................................................................... 12
TIG (Liftarc) welding ..................................................................................................... 12
Warranty ....................................................................................................................... 13
Declaration of Conformity.............................................................................................13
Welding in environments with increased electrical hazards......................................... 13
Service documents (spare parts and circuit diagrams) ................................................ 13
Front view ..................................................................................................................... 14
Rear view...................................................................................................................... 15
Inside view.................................................................................................................... 16
Front view ..................................................................................................................... 17
Rear view...................................................................................................................... 18
Operating elements in the machine.............................................................................. 19
General......................................................................................................................... 23
List of coolants.............................................................................................................. 23
Intermediate tube package strain relief ........................................................................ 24
Taurus Synergic drive 200C.........................................................................................25
Taurus Synergic drive 300C.........................................................................................26
Welding torch connection ............................................................................................. 27
5.4.1.1 Taurus Synergic drive 200C ......................................................................... 28
5.4.1.2 Taurus Synergic drive 300C ......................................................................... 29
Fixing the wire spool retainer (pre-tension adjustment) ............................................... 30
Spool brake setting....................................................................................................... 31
Inserting the wire spool ................................................................................................ 31
Changing the wire feed rollers...................................................................................... 32
Inching the wire electrode ............................................................................................33
5.4.6.1 Taurus Synergic drive 200C ......................................................................... 33
5.4.6.2 Taurus Synergic drive 300C ......................................................................... 34
Standard MIG/MAG torch............................................................................................. 36
MIG/MAG special-torches ............................................................................................ 36
Remote control ............................................................................................................. 36
Welding task selection.................................................................................................. 37
Contents
3