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Summary of Contents for KSB Emporia MB
- Page 1 Multistage Horizontal Centrifugal Pump Emporia MB Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 09/01/2018...
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Page 3: Table Of Contents
Priming and venting the pump...................... 20 6.1.3 Start-up............................... 20 6.1.4 Checking the shaft seal........................ 21 6.1.5 Shutdown ............................ 21 Operating limits.............................. 22 6.2.1 Ambient temperature........................ 22 6.2.2 Frequency of starts.......................... 22 6.2.3 Maximum operating pressure ...................... 23 6.2.4 Fluid handled ............................. 23 Shutdown/storage/preservation ........................ 23 Emporia MB 3 of 40... - Page 4 Ordering spare parts.......................... 29 Trouble-shooting.......................... 30 Related Documents .......................... 32 Exploded view and list of components ...................... 32 EU Declaration of Conformity ...................... 34 EU Declaration of Conformity ...................... 35 Certificate of Decontamination...................... 36 Index .............................. 37 Emporia MB 4 of 40...
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Page 5: Glossary
Pump Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Suction lift line/suction head line The pipeline which is connected to the suction nozzle Emporia MB 5 of 40... -
Page 6: General
The order number and order item number uniquely identify the pump (set) and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Noise characteristics see (ð Section 4.6, Page 15) 1.2 Installation of partly completed machinery... -
Page 7: Safety
This applies to, for example: ▪ Arrow indicating the direction of rotation ▪ Markings for connections ▪ Name plate The operator is responsible for ensuring compliance with all local regulations not taken into account in this manual. Emporia MB 7 of 40... -
Page 8: Intended Use
– Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions – Failure of important product functions – Failure of prescribed maintenance and servicing practices – Hazard to the environment due to leakage of hazardous substances Emporia MB 8 of 40... -
Page 9: Safety Awareness
Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. Emporia MB 9 of 40... -
Page 10: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately. -
Page 11: Storage/Preservation
4. Always complete and enclose a certificate of decontamination when returning the pump (set). Always indicate any safety and decontamination measures taken. (ð Section 12, Page 36) NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination Emporia MB 11 of 40... -
Page 12: Disposal
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Emporia MB 12 of 40... -
Page 13: Description Of The Pump (Set)
4 Description of the Pump (Set) 4.1 General description ▪ Multistage horizontal centrifugal pump Pump for handling clean to turbid water not containing aggressive, abrasive or solid substances. 4.2 Designation Example: Emporia MB-152 M Table 4: Designation key Code Description Emporia MB Type series... -
Page 14: Design Details
▪ Grease-lubricated for life Shaft seal ▪ Mechanical seal 4.5 Configuration and function Fig. 3: Emporia MB Suction nozzle Discharge nozzle Design Multistage, non-self-priming centrifugal pump in close-coupled design with axial fluid inlet and vertical fluid outlet. The hydraulic system runs in common bearings and is connected to the motor via a shaft. -
Page 15: Noise Characteristics
Dimensions For dimensions refer to the outline drawings of the pump. Weights Table 5: Weights Size Weight [kg] MB-101M 15,3 MB-101T2 15,3 MB-152M 24,7 MB-152T2 24,7 MB-202T2 25,6 MB-302T2 25,6 MB-400T2 MB-550T2 44,8 MB-751T2 50,5 MB-751T3 50,5 Emporia MB 15 of 40... -
Page 16: Installation At Site
▷ Do not use the pump as an anchorage point for the piping. ▷ Anchor the pipes in close proximity to the pump casing. ▷ Observe the permissible forces and moments at the pump nozzles. Emporia MB 16 of 40... -
Page 17: Permissible Forces And Moments At The Pump Nozzles
▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364. WARNING Incorrect connection to the mains Damage to the mains network, short circuit! ▷ Observe the technical specifications of the local energy supply companies. Emporia MB 17 of 40... - Page 18 2. Select an appropriate start-up method. Pump sets with a nominal current > 10 A must be wired for star-delta starting. NOTE A motor protection device is recommended. Star-delta starting Fig. 4: Circuit diagram for star-delta starting Pump sets, single-phase Fig. 5: Circuit diagram of single-phase pump sets Emporia MB 18 of 40...
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Page 19: Checking The Direction Of Rotation
The motor's direction of rotation must match the arrow indicating the direction of rotation on the pump. 3. If the motor is running in the wrong direction of rotation, check the electrical connection of the motor and the control system, if applicable. Emporia MB 19 of 40... -
Page 20: Commissioning/Start-Up/Shutdown
Excessive temperatures due to dry running or excessive gas content in the fluid handled Damage to the pump set! ▷ Never operate the pump set without a liquid fill. ▷ Prime the pump as per operating instructions. ▷ Always operate the pump within the permissible operating range. Emporia MB 20 of 40... -
Page 21: Checking The Shaft Seal
For prolonged shutdown periods: 1. Close the shut-off element in the suction line. CAUTION Risk of freezing during prolonged pump shutdown periods Damage to the pump! ▷ Drain the pump and protect it against freezing. Emporia MB 21 of 40... -
Page 22: Operating Limits
[kW] [Start-ups/hour] < 4 > 5 CAUTION Re-starting while motor is still running down Damage to the pump (set)! ▷ Do not re-start the pump set before the pump rotor has come to a standstill. Emporia MB 22 of 40... -
Page 23: Maximum Operating Pressure
6.3 Shutdown/storage/preservation DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364. Emporia MB 23 of 40... -
Page 24: Returning To Service
Risk of personal injury from moving parts or escaping fluid! ▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant and protective devices. NOTE If the pump has been out of service for more than one year, replace all elastomer seals. Emporia MB 24 of 40... -
Page 25: Servicing/Maintenance
7 Servicing/Maintenance 7.1 Safety regulations NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. The operator ensures that maintenance, inspection and installation is performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual. -
Page 26: Servicing/Inspection
CAUTION Operation outside the permissible bearing temperature Damage to the pump! ▷ The bearing temperature of the pump (set) must never exceed 90 °C (measured on the outside of the motor housing). Emporia MB 26 of 40... -
Page 27: Drainage/Cleaning
Unqualified personnel performing work on the pump (set) Risk of injury! ▷ Always have repair and maintenance work performed by specially trained, qualified personnel. WARNING Hot surface Risk of injury! ▷ Allow the pump set to cool down to ambient temperature. Emporia MB 27 of 40... -
Page 28: Reassembling The Pump Set
In the event of damage, you can always contact our service department. NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 29: Tightening Torques
Refer to the name plate for all data. Also specify the following data: ▪ Part number and description ▪ Quantity of spare parts ▪ Shipping address ▪ Mode of dispatch (freight, mail, express freight, air freight) Emporia MB 29 of 40... -
Page 30: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump delivers insufficient flow rate B Motor is overloaded... - Page 31 ▪ Ensure that the motor ventilation openings are clear. ▪ Excessive pressure loss in the piping ▪ Check whether piping diameter is too small or ✘ piping is clogged. Emporia MB 31 of 40...
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Page 32: Related Documents
Part No. Description Pump casing Casing part Foot Shaft Clockwise impeller Counter-clockwise impeller Radial ball bearing Gasket O-ring Mechanical seal Spacer sleeve Bearing sleeve Spacer disc 81-22 Terminal box cover 82-26 Motor housing Motor housing cover Emporia MB 32 of 40... - Page 33 9 Related Documents Part No. Description Cable gland Fan hood Terminal box Terminal strip Capacitor Screw Hexagon head bolt Screw plug Tie bolt Vent plug Shaft nut Circlip Woodruff key Emporia MB 33 of 40...
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Page 34: Eu Declaration Of Conformity
67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Emporia CP, Emporia MB, Emporia PD (T..., 3~) Series code range: 2016w39 - 2018w52 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 35: Eu Declaration Of Conformity
67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Emporia CP, Emporia MB, Emporia PD (M..., 1~) Series code range: 2016w39 - 2018w52 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 36: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Emporia MB 36 of 40... -
Page 37: Index
Ordering spare parts 29 Tightening torques 29 Faults 30 Transport 10 Fluid handled Density 23 Frequency of starts 22 Impeller type 14 Installation 16 Installation at site 16 Intended use 8 Mechanical seal 21 Misuse 8 Name plate 13 Operating limits 22 Operating pressure 23 Order number 6 Other applicable documents 6 Emporia MB 37 of 40... - Page 40 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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