Table Of Contents - ABS XFP series Installation, Operating And Maintenance Instructions

2 Installation, Operating and Maintenance Instructions (Original Instructions)
ABS submersible sewage pump XFP 80C - 201G
ABS submersible sewage pump XFP
PE1 (50 Hz) PE2 (50 Hz)
80C-CB1 80E-CB1
80C-VX 81E-VX
81C-VX 100E-CB1
100C-CB1 100E-VX
100C-VX 150E-CB1
Contents
1 Application areas ....................................................................................................................................................... 3
1.1 Explosion-proof Approvals ........................................................................................................................................... 3
2 Safety ........................................................................................................................................................................... 3
2.1 Use of explosion-proof pumps in explosive zones. ...................................................................................................... 3
3 Technical data ............................................................................................................................................................. 4
3.1 Nameplates ................................................................................................................................................................... 4
4 General design features .......................................................................................................................................... 5
4.1 Design features PE1 & PE2 .......................................................................................................................................... 5
4.2 Design features PE3 ..................................................................................................................................................... 6
5 Transport and Storage ............................................................................................................................................... 7
5.1 Transport ...................................................................................................................................................................... 7
5.2 Storage ......................................................................................................................................................................... 7
5.2.1 Moisture protection of motor connection cable ............................................................................................................ 7
6 Mounting and Installation ......................................................................................................................................... 8
6.1 Installation examples .................................................................................................................................................... 8
6.1.1 Submerged in concrete sump....................................................................................................................................... 8
6.1.2 Dry-installed ................................................................................................................................................................. 9
6.2 Discharge Line ............................................................................................................................................................ 10
7 Electrical Connection .............................................................................................................................................. 10
7.1 Temperature monitoring ............................................................................................................................................. 10
7.2 Seal monitoring ........................................................................................................................................................... 10
7.3 Wiring Diagrams ......................................................................................................................................................... 11
8 Commissioning ........................................................................................................................................................ 12
8.1 Types of operation and frequency of starting ............................................................................................................. 12
8.2 Checking direction of rotation ..................................................................................................................................... 12
8.3 Changing direction of rotation .................................................................................................................................... 13
9 Maintenance .............................................................................................................................................................. 13
9.1 General maintenance instructions .............................................................................................................................. 13
9.2 Maintenance of Lifting Stations in accordance with EN 12056. ................................................................................. 13
9.3 Lubricant changing (PE1 & PE2) ................................................................................................................................ 14
9.4 Lubricant changing (PE3 - version without cooling jacket) ......................................................................................... 15
9.5 Coolant changing (PE3 - version with cooling jacket) ................................................................................................ 16
9.6 Oil and glycol quantities (litres) ................................................................................................................................... 17
9.7 Bottom plate adjustment ............................................................................................................................................. 18
9.7.1 Instructions on how to adjust the bottom plate ........................................................................................................... 18
9.8 Bearings and Mechanical Seals ................................................................................................................................. 19
9.9 Changing the power cable (PE1 & PE2) ..................................................................................................................... 19
9.10 Cleaning ...................................................................................................................................................................... 19
9.11 Venting of the volute ................................................................................................................................................... 19
10 Troubleshooting Guide ............................................................................................................................................20
EC Declaration of Conformity .............................................................................................................................................. 21
PE3 (50 Hz)
100G-CB1 150G-VX
100G-VX 200G-CB1
101G-CB1 201G-CB2
101G-VX
150G-CB1
ABS reserves the right to alter specifi cations due to technical developments
PE1 (60 Hz) PE2 (60 Hz)
80C-CB1 80E-CB1
80C-VX 81E-VX
81C-VX 100E-CB1
100C-CB1 100E-VX
100C-VX 150E-CB1
PE3 (60 Hz)
100G-CB1 150G-VX
100G-VX 200G-CB1
101G-CB1 201G-CB2
101G-VX
150G-CB1