Nibe SOLAR FP215 P Installer Manual
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Nibe SOLAR FP215 P Installer Manual

Nibe SOLAR FP215 P Installer Manual

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SOLAR FP215 P/PL
IHB GB 1124-1
031968

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Summary of Contents for Nibe SOLAR FP215 P

  • Page 1 Installer manual SOLAR FP215 P/PL IHB GB 1124-1 031968...

  • Page 3: Table Of Contents

    Installing vertical solar panels (P) in horizontal rows 9 Technical specifications Installing the vertical solar panels (P) on 25° support Solar panel dimensions stands in horizontal rows Installing horizontal solar panels(PL) in vertical Item register rows SOLAR FP215 P/PL Table of Contents |...

  • Page 4: Important Information

    This is then signed by NIBE in the country which they have been given supervision or instruction concern- indicates any measures that need to be made by the in- ing use of the appliance by a person responsible for their staller.

  • Page 5: Contact Information

    Tel: +43 (0)7662 8963-0 Fax: +43 (0)7662 8963-44 E-mail: mail@knv.at www.knv.at NIBE Wärmetechnik AG, Winterthurerstrasse 710, CH-8247 Flurlingen Tel: (52) 647 00 30 Fax: (52) 647 00 31 E-mail: info@nibe.ch www.nibe.ch Druzstevni zavody Drazice s.r.o, Drazice 69, CZ - 294 71 Benatky nad Jizerou Tel: +420 326 373 801 Fax: +420 326 373 803 E-mail: nibe@nibe.cz www.nibe.cz...

  • Page 6: Delivery And Handling

    Do not lift the solar panels by the packaging or connectors. Do not place the solar panels on objects that can damage them, nor pull or drag them over anything that can damage them. Chapter 2 | Delivery and handling SOLAR FP215 P/PL...

  • Page 7: Supplied Components

    Self locking nut Washer 10.5 Screw M10x25 Screw M10x10 Screw M10x25 Screw M10x65 SOLAR FP215 P for installation on flat / low Nut M10 Spacer 10.5x20x5 Washer 10.5 pitch roofs Spring washer B10.2 Support stand 25° SOLAR FP215 PL for installation on flat / low...
  • Page 8 Underlying roof securing components SOLAR FP215 P for installation on roofs SMP-ID2 Basic kit for two SMP-ID1 Expansion kit for solar panels each subsequent solar panel Universal fixing plate and bolt Adapter Contents: Contents: 1 x left side piece 1 x right upper piece...

  • Page 9: Installation

    0.75 kN/m² or wind loads exceeding 0.5 kN/m². Sheet ated within the protective area provided by the lightning metal roofs are always better at resisting snow and wind protection. A safety distance of 0.5 m in all directions SOLAR FP215 P/PL Chapter 3 | Installation...
  • Page 10 210 C. Good temperature tolerance also applies to insu- Chapter 3 | Installation SOLAR FP215 P/PL...

  • Page 11: Pipe Connections

    / solar filling station. The direction of flow must be considered here. NOTE Professional filling equipment must be equipped with a dirt filter in such a way that the system is cleaned during filling and the venting process. SOLAR FP215 P/PL Chapter 3 | Installation...
  • Page 12 Advance Flow rate in kg/h Return With glycol mix heating medium the relevant correction parameters must be observed. If Tyforop L is used with 44 % glycol, the following pressure drop curve applies: Chapter 3 | Installation SOLAR FP215 P/PL...
  • Page 13 20-25 m x16mm 6 (single sided connection) 10-15 m x20mm 12 (two sided connection) 20-25 m x20mm 10 (two sided connection) 10-15 m x20mm 9 (single sided connection) 20-25 m x20mm 8 (single sided connection) SOLAR FP215 P/PL Chapter 3 | Installation...

  • Page 14: Mounting

    4 Mounting General SOLAR FP215 P/PL available in 2 versions: NIBE Solar FP215P (Vertical solar panel) NIBE Solar FP215PL (Horizontal solar panel) Roof mounting components are available in 3 basic vari- ants with sub-variants: 1. Mounting on roof: Tiled roof, horizontal rows (P), page 13 Tiled roof, vertical rows (PL), page 27 Tiled roof, horizontal rows and 25°...

  • Page 15: Installing Vertical Solar Panels (P) In Horizontal Rows

    Roof mountings on page 57. A joint kit for mounting rails is always required if several mounting kits are to be combined. The brackets must be adjusted for the roof according to the local conditions. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 16 1. Mark out the solar panels intended location and mounting points Mark the desired position on the roof using chalk before you install the solar panels. The reference point is the mounting for the mounting rail on the bracket. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 17 The mounting rails are locked to each other with 1 joint kit, 2 screws M10 x 25, 2 washers and 2 self locking nuts. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 18 (b) Mounting rail on standing seam holder (seamed sheet metal roof) The mounting rails are secured in the roof mountings with screws M10 x 25, washer and nut. Also see Mounting for double seamed sheet metal roofs on page 58. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 19 Also see Universal fixing with coach bolt on page 62. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 20 The nut wings must lock in the mounting rail. The fixing wedge teeth must lock in the solar panel profile. Install the centre fixing wedge with M10 x 25 Allen screw, washer and wing nut. Do not tighten! Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 21 24 mm. Tighten the centre fixing wedges with an Allen key. NOTE When you slide the solar panels together make sure that the compensators are kept straight and are not knocked or stubbed. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 22 How the pipe connectors should be installed is described in Installing the quick couplings on page 62. How the temperature sensor should be installed is described in Installing the solar panel’s temperature sensor on page 63. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 23: Installing The Vertical Solar Panels (P) On 25° Support Stands In Horizontal Rows

    . If two or more rows with solar panels are to be placed in par- allel, the optimum distance between the rows is calculated from the shadow angle according to the following: SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 24 Mounting points are adapted to the local conditions. Dimensions 2 collectors A: 730 mm B: 1130 mm .. 1500 mm C: 1070 mm D: 1920 mm 3 collectors 4 collectors Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 25 This must be determined by the installer from case to case. The support stands are set on coach bolts that are fixed with the upper and lower nuts. Additional coach bolts can be ordered if necessary. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 26 Secure the stand with the supplied screws, washers and nuts. (a) Other roof mounting alternatives Installed according to the images to the side. The arrows mark where holes must be drilled. Standing seam holder for double seamed sheet metal roofs. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 27 Universal fixing plate for corrugated metal roof. Raised sealing plate for bitumen roof. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 28 5. Continued installation of solar panels according to previous instructions, see page 18. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 29: Installing Horizontal Solar Panels(Pl) In Vertical Rows

    Roof mountings on page 57. Overview A joint kit for mounting rails is always required if several mounting rails are to be combined. The brackets must be adjusted for the roof according to the local conditions. SOLAR FP215 P/PL Chapter 4 | Mounting...

  • Page 30: Solar Fp215 P/Pl

    The distance between the solar panels is 24 mm. The brackets are always positioned where the roof tile is lowest. Dimensions A: 170 mm B: 270 mm C: 24 mm D: max. 500 mm E: 515 mm Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 31: Solar Fp215 P/Pl

    (a1) Mounting rails on the tiled roof bracket (tiled roof) 8 Assembly Mounting rails are secured in the tiled roof brackets with screws M10 x 25, washer and self locking nut. SOLAR FP215 P/PL Chapter 4 | Mounting...

  • Page 32: Solar Fp215 P/Pl

    M10 x 25, washer and self locking nut. (d) Mounting rails on universal fixing plate (corrugated metal roof) The mounting rails are secured in the universal fixing plates with screws M10 x 25, washer and self locking nut. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 33: Solar Fp215 P/Pl

    The solar panel must always be located with the temperature sensor pointed upwards. Check that the solar panel is posi- tioned under both fixing wedges. Then remove the corner protection. SOLAR FP215 P/PL Chapter 4 | Mounting...

  • Page 34: Solar Fp215 P/Pl

    Tighten the centre fixing wedges with an Allen key. NOTE When you slide the solar panels together make sure that the compensators are kept straight and are not knocked or stubbed. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 35: Solar Fp215 P/Pl

    How the outer connections should be installed is described in Installing the quick couplings on page 62. How the temperature sensor should be installed is described in Installing the solar panel’s temperature sensor on page 63. SOLAR FP215 P/PL Chapter 4 | Mounting...

  • Page 36: Mounting Horizontal Solar Panels (Pl) In A Horizontal Row

    E: 600 mm. 770 mm mounted on the roof. 2. Continued installation of solar panels according to the principles of the previous instructions, see page 18. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 37: Mounting Horizontal Solar Panels(Pl) On 45° Support Stands In A Horizontal Row

    As described previously, the solar panels can be mounted on a number of different mounting points, brackets / roof types. How the different mountings should be installed is described in Roof mountings on page 57. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 38 = 25° 0° 3700 mm 3350 mm 3200 mm 10° 2700 mm 2500 mm 2550 mm 20° 2150 mm 2100 mm 2190 mm 30° 1800 mm 1800 mm 1950 mm 40° 1880 mm Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 39 SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 40 Drill diameter: 9 mm In all cases, the edge distance is 14 mm to the side and up- ward. The support rails must be shortened after drilling accord- ing to the dimensions in the illustration. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 41 The support stands are set on stud bolts that are fixed with the upper and lower nuts. Depending on what mounting components are used other variations are possible. The following step displays how other alternatives are installed. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 42 (a) Other roof mounting alternatives Installed according to the images to the side. The arrows mark where holes must be drilled. Standing seam holder for double seamed sheet metal roofs. Universal fixing plate for corrugated metal roof. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 43 The mounting rails must be bolted together with the joint kits provided and levelled in relation to the ground /roof. 5. Continued installation of solar panels according to the principles of the previous instructions, see page 18. SOLAR FP215 P/PL Chapter 4 | Mounting...

  • Page 44: Mounting Inset Vertical Solar Panels (P)

    Mounting inset vertical solar panels (P) The different installation variants that are covered here are: Certain tiled roofs (P) Caution This type of mounting is intended for standard tiled roofs. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 45 Line (1) goes under the kink in the panel, line (2) goes 15 cm to the right of the kink in the panel. Line (2) is in the same place as the solar panel's left edge. 15 cm SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 46 Each solar panel hook must be secured with Spax screws through the bottom fixing plate upper edge as illustrated. The distance between the holders must be 71 cm, and41 cm to 71 cm the edge of the bottom fixing plate. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 47 Further lubrication can reduce the service life and invalidate the warranty! Remove the protection from the quick coupling and insert the quick coupling straight into solar panel 1. Carefully insert the quick coupling. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 48 8. Secure the second solar panel Secure the first solar panel in the 2 external fixing wedges with Spax screws. Check the distance between the solar panels. Adjust if the distance is not 24 mm. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 49 Check that the internal stop lugs grip the solar panel frame. 9. Install the lower piece Move both the lower pieces on the solar panel’s underside and check that the seam goes over the rounded edge of the solar panel. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 50 Position the side pieces on the edges of the solar panel’s rounded profiles. Check that the rounded edges of the solar panel’s profiles are covered. The solar panel frame must be fully covered by the side pieces. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 51 The batten should sit 37 cm from the solar panel round profile edge upwards. 37 cm 13. Mounting the upper pieces The upper pieces must sit above the side pieces. The inset pieces must sit above the frame. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 52 15. Complete the installation Cover the roof with roof tiles. In some cases the tiles need to be cut to fit. Finally, shape the lead plate according to the shape of the roof tile. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 53: Mounting Vertical Solar Panels (P) On Adjustable Stands

    It is extra important that the stand is well anchored in the base for this type of installation, with reference to the solar panel generating higher wind loads at steeper angles. The installer must determine whether the roof must be reinforced. Overview SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 54 1. Mark up the position of the solar panels Size: A: 1 060 mm B: 1 240 mm C: 1 057 mm D: 1 054 mm The rails protrudes 130 mm outside the hole pattern. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 55 Lightly tighten the outer locking clamps screws so that the clamps are not deformed. Do not press the locking clamps together. Only screw the M10 x 12-screws in the middle in lightly, and leave room for the solar panel. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 56 Secure M10 x 25-screws with washers and M10-nuts on the outer locking clamp and tighten the clamp. Tighten 2 M10 x 12-screws on the centre locking clamp. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 57 M10 x 25- screw, washer and M10-nut. NOTE Check that the quick couplings are correctly located when the solar panels are connected. They must not be crooked! Check the distance between the solar panels (24 mm)! SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 58 How the outer connections should be installed is described in Installing the quick couplings on page 62. How the temperature sensor should be installed is described in Installing the solar panel’s temperature sensor on page 63. Chapter 4 | Mounting SOLAR FP215 P/PL...

  • Page 59: Common Instructions

    SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 60 NOTE Minimum tightening torque 20 Nm The standing seam holders must be installed following the principle that left hand seam holder is followed by a right hand seam holder and vice-versa. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 61 3. Thread the bracket bolt from the hole and lock it using the rubber gaskets and a nut so that it does not slide into the hole during assembly. NOTE Do not forget the rubber gaskets! SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 62 (depends on type of base surface and type of screw used)? 3. Will the solar panel be raised? 4. Is the installation in a windy area? 5. Is the installation in a snow rich area? Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 63 Continue with the mounting rail and solar panel according to the principles illustrated previously. If support stands are to be used, install these on the adapter and the mounting rail above the stands. SOLAR FP215 P/PL Chapter 4 | Mounting...
  • Page 64 SVP-SR 22 must not be crooked. Always check that the safety clamp is secure around the absorber pipe! Never weld or solder the couplings. The warranty is invalid- ated by welding the couplings. Chapter 4 | Mounting SOLAR FP215 P/PL...
  • Page 65 Remove the rubber cap from the submerged tube, cut off the narrow end and thread the rubber cap over the sensor cable. Then place the rubber cap on the submerged tube. NOTE For best results, apply heat conducting paste to the submerged tube. SOLAR FP215 P/PL Chapter 4 | Mounting...

  • Page 66: Maintenance

    If necessary carefully release until fluid runs out. - Check that all electrical connections and cables are ok - Enter information in the maintenance log Regular maintenance of the system is a condition of any warranty claims. Chapter 5 | Maintenance SOLAR FP215 P/PL...

  • Page 67: Troubleshooting

    Tighten the vent valve harder to close it. later there are several possible causes: valve. The pump capacity is set too high. Change to a lower speed and check the flow meter with the adjustment valve SOLAR FP215 P/PL Chapter 6 | Troubleshooting...
  • Page 68 Defective sensor or incorrect location of The sensor’s position, composition, sensor. properties and values. Fault in the control unit. NOTE! Pumps with variable speed are not shut off immediately, but first after minimum speed has been achieved. Chapter 6 | Troubleshooting SOLAR FP215 P/PL...

  • Page 69: Start Up Protocol

    Tank filled and vented The solar circuit's safety valve routed to the container/collection vessel The solar circuit pressure tested when the system is cold Check for leaks at connections and connectors SOLAR FP215 P/PL Chapter 7 | Start up protocol...
  • Page 70 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Stamp/signature Technician NOTE! The system (control unit) must not be switched off! Country Stamp/signature City Date Chapter 7 | Start up protocol SOLAR FP215 P/PL...

  • Page 71: Maintenance Log

    Is the PH value of the glycol at least 7? Pump speed/flow ok? Pump speed? Dt on? Dt off? Tank max? Collector max? Does the solar automatic device show reasonable temperature values? Miscellaneous SOLAR FP215 P/PL Chapter 8 | Maintenance log...

  • Page 72: Technical Specifications

    15883 mm Type FP 215P FP 215PL Dimensions 2088 × 1030 × 81 mm Gross area 2,15 m Aperture area 1.91 m Glass thickness 3,2 mm Glass type Hardened low ferric glass Chapter 9 | Technical specifications SOLAR FP215 P/PL...
  • Page 73 2.32 litres Heating medium Water mixed propylene glycol Max operating pressure 10 bar Max stagnation temperature 191.2 °C Part no. 057001 057002 1) With solar radiation of 1000 W/m and 30°C ambient temperature SOLAR FP215 P/PL Chapter 9 | Technical specifications...

  • Page 74: Item Register

    Mounting landscape panels on support stands 25-45, 35 Mounting of standing solar panels inset in the roof, 42 Venting / flushing and filling, 8 Mounting standing panels on adjustable stands 42-65° (flat & low pitch roof or ground), 51 Chapter 10 | Item register SOLAR FP215 P/PL...
  • Page 76 NIBE AB Sweden Hannabadsvägen 5 Box 14 SE-285 21 Markaryd info@nibe.se www.nibe.eu 031968...

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