SMC Networks LES Series Operation Manual

Electric slide table r type; l type; d type; lec series controller

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Electric Slide Table
Applicable models: LESH[]R, LESH[]L,LESH[]D
R Type
●Standard
/LESH[]R Series
D Type
●Standard
/LESH[]D Series
This manual describes the actuators operation in combination with the LEC*6 series controllers.
Refer to the manual relevant to the controller being used for full operating instructions.
PRODUCT NAME
MODEL / Series / Product Number
LES Series
Doc. no. LES-OM00210
L Type
●Standard
/LESH[]L Series
<Controller>
LEC Series

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Summary of Contents for SMC Networks LES Series

  • Page 1 Doc. no. LES-OM00210 PRODUCT NAME Electric Slide Table MODEL / Series / Product Number LES Series Applicable models: LESH[]R, LESH[]L,LESH[]D L Type R Type ●Standard ●Standard /LESH[]L Series /LESH[]R Series D Type ●Standard /LESH[]D Series <Controller> LEC Series This manual describes the actuators operation in combination with the LEC*6 series controllers.
  • Page 2: Table Of Contents

    1. Procedure before operation/simple setting to use straight away4 1.1 Preparation ................4 1.2 Controller setting software version......... 5 1.3 Teaching box ................7 2. Electric Slide table /LES Series............. 9 2.1 Specification................9 2. 2 How to Order ................13 2.3 Construction ................14 3.
  • Page 3: Safety Instructions

    LES Series / Electric Slide table Safety Instructions These safety instructions are intended to prevent hazardous situations and /or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO /IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2).
  • Page 4 LES Series / Electric Slide table Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 5: Procedure Before Operation/Simple Setting To Use Straight Away4

    1. Procedure before operation/simple setting to use straight away The controller is already set with the data of the actuator. With the simple setting “easy mode”, it can be operated and running parameters can be changed easily. 1.1 Preparation (1) Items to be prepared Please check the label, and the quantity of accessories, to confirm that it is the product that was ordered.
  • Page 6: Controller Setting Software Version

    1.2 Controller setting software version 1. Installation of software With the controller setting software CD-ROM, install the communication unit software, following the “Software Installation procedure” (PDF) 2. Startup of software After turning on the controller power supply, start up the ACT Controller setting soft ware. Select “Easy Mode”...
  • Page 7 4. TEST Drive / Step No.0 → No.1 → No.0・・・ a. Driving preparation: Servo On → Return to ORIG / Refer to “3.JOG Drive”. b.TEST Drive “Step No.0” Operation Procedure 2: → Operation Procedure 1: Select “Drive” Select “Step No.0” You can select anywhere in the row “Step No.1”...
  • Page 8: Teaching Box

    1.3 Teaching box 1. Name (2) JOG key (3)SET key (4) Up and down, right and left key (5)MENU key (1) Number key 2. JOG Drive テスト データ モニタ EXT Inp OFF:YES Operates by (2) JOG key DATA TEST MONITOR Press the (3)SET key JOG+: extract ↓...
  • Page 9 4. Step data change “Step No.0” / Positioning operation Change of positioning Screen to stop at データ テスト モニタ stop position DATA TEST MONITOR 50mm position Posn 50 mm → 20mm Step Step アラーム ジョグ 設定 Step No. ALARM SETTING Step No.
  • Page 10: Electric Slide Table /Les Series

    2. Electric Slide table /LES Series 2.1 Specification Step Motor (Servo 24VDC) / R,L Type Size LESH8 LESH16 LESH25 Stroke [mm] 50 , 75 50 , 100 50 , 100 , 150 Work load Horizontal Note1)2)3) Vertical 0.25 [kg] Note2)3)
  • Page 11 Servo Motor(24VDC) / R,L Type Size LESH8 A LESH16 A LESH25 A Stroke [mm] 50 , 75 50 , 100 50 , 100 , 150 Horizontal Work load [kg] Vertical 0.25 Pushing force [N] 50to100% 7.5 to 11 5 to 7.5 17.5 to 35 10 to 20 18 to 36...
  • Page 12 Step Motor (Servo 24VDC) / D Type Size LESH8D LESH16D LESH25D Stroke [mm] 50 , 75 50 , 100 50 , 100 , 150 Work load Horizontal Note1)2)3) Vertical 0.25 [kg] Note2)3) 6 to 15 4 to 10 23.5 to 55 15 to 35 77 to 180 43 to 100...
  • Page 13 Servo Motor(24VDC) /D Type Size LESH8DA LESH16DA Stroke [mm] 50 , 100 50 , 75 Horizontal Work load [kg] Vertical 0.25 Pushing force [N] 50to100% 7.5 to 11 5 to 7.5 17.5 to 35 10 to 20 Note1) (LESH8[ ]A:50 to 75%) Speed [mm/s] 10 to 200 20 to 400...
  • Page 14: How To Order

    2. 2 How to Order - 50 Size Controller mounting style Nill Screw mounting style DIN rail mounting style I/O cable length (m) Type Nill Without cable R type L type D type Motor type Motor option Controller type Step motor Nill Without lock Nill...
  • Page 15: Construction

    2.3 Construction ・LESH*R / LESH*L R type as shown L type opposite as shown Maintenance parts/belt Component parts Description Material Remarks Size Part number Motor LESH8□ LE-D-1-1 Body Aluminum alloy Hard anodized LESH16□ LE-D-1-2 Teble Stainless steel Heat treated LESH25□ LE-D-1-3 LESH25□A LE-D-1-4...
  • Page 16 ・LESH*D Bundled shipment Component parts Option parts/Side holder Model Part number Description Material Remarks 1 Motor LESH8D LE-D-3-1 2 Body Aluminum alloy Hard anodized LESH16D LE-D-3-2 3 Table Stainless steel Heat treatment + Electroless nickel LESH25D LE-D-3-3 4 Guide block Stainless steel Heat treatment 5 Lead screw...
  • Page 17: Product Outline

    3. Product Outline 3.1 System construction Note 1) Motor cable ●I /O cable ● Electric slide table Part No:LEC-CN5- Note 1) ●Controller Note 2) Power supply To CN5 24VDC Option ● Communication To CN4 cable Note 1) ● Conversion To CN3 unit ●Actuator cable Part No:...
  • Page 18: Setting Function

    3.2 Setting Function Refer to the operation manual of the controller (LEC series) for the detail of the setting function. Easy Mode for simple setting >Select “Easy mode” for instant operation Controller setting software  Setting and operation, such as the step data setting, test drive and JOG / fixed-distance moving, can be performed on the same page.
  • Page 19 Normal mode for the detailed setting >Select “Normal mode” if the detailed setting are necessary.  Step data can be set in detail.  Parameters can be set.  Signals and terminal condition can be monitored.  JOG and fixed distance movement, return to origin position, test operation and testing of compulsory output can be done.
  • Page 20 Controlled items PC: Controllersetting software TB:Teaching box ○:Available function ×:Not available function Normal Easy Mode mode Function Content PC/TB It can be selected of absolute / relative position move Movement method ○ × ○ Speed It can be set by the unit of 1mm/s. ○...
  • Page 21: Step Data Setting

    3.3 Step data setting Refer to the operation manual of the controller (LEC series) for details. This operation manual specifies the electric slide table, if an actuator other than the electric slide table is used, refer to the operation manual of each type of actuator and controller (LEC series) regarding the description of step data.
  • Page 22 <Items and set values in positioning operation> Step No. 0: Positioning operation [◎] Need to be set - [○] Need to be adjusted as required- [×] Not used. Items don't need to be changed. a < ◎ Movement MOD > When the absolute position is required, set Absolute When the relative position is required, set Relative →...
  • Page 23 Pushing operation The table move to the target position and hold a work piece with the set pushing force. The figure shows setting items and operation. The setting items and values are described below. <Confirmation of reaching the target value during the pushing operation> The target position reached signal INP (in position) is generated when the target pushing force (Trigger LV) is achieved.
  • Page 24 <Items and setting values of pushing operation> Step no. 1: Pushing operation [◎] Need to be set - [○] Need to be adjusted as required -[×] Not used. Items don't need to be changed. a < ◎Movement MOD > When the absolute position is required, set Absolute When the relative position is required, set Relative Absolute: Distance from the origin position.
  • Page 25 Example of step data entry (1) 〈 Positioning operation - 【INP】output signal, 【AREA】output signal 〉 Move M Speed Position Accel Decel PushingF TriggerLV PushingSp MovingF Area1 Area2 In pos mm/s mm/s^2 mm/s^2 mm/s 0 Absolute 100.00 3000 3000 80.00 90.00 0.50 ・Step data no.0 : Positioning operation (It moves from Position:0[mm] to Position:100[mm]) Condition 1) The 【AREA】output signal is not used.
  • Page 26 Example of step data entry (2) 〈 Pushing operation - 【INP】output signal, 【AREA】output signal 〉 Move M Speed Position Accel Decel PushingF TriggerLV PushingSp MovingF Area1 Area2 In pos mm/s mm/s^2 mm/s^2 mm/s 0 Absolute 70.00 3000 3000 60.00 80.00 25.00 ・Step data no.0 : Positioning operation.
  • Page 27 Example of step data entry (3) 〈 Positioning operation - Relative 〉 Move M Speed Position Accel Decel PushingF TriggerLV PushingSp MovingF Area1 Area2 In pos mm/s mm/s^2 mm/s^2 mm/s 0 Relative 10.00 3000 3000 10.00 20.00 0.50 1 Relative -10.00 3000 3000...
  • Page 28 Example of step data entry (4) 〈 Pushing operation - In position 〉 Move M Speed Position Accel Decel PushingF TriggerLV PushingSp MovingF Area1 Area2 In pos mm/s mm/s^2 mm/s^2 mm/s 0 Absolute 20.00 3000 3000 10.00 20.00 20.00 ・ Step data no.0 : Pushing operation ("Pushing operation"...
  • Page 29 Example of step data entry (5) 〈 Pushing operation – Driving starting position 〉 The pushing action is different and dependent upon the starting position and derection. Confirm the position where the pushing operation starts. Move M Speed Position Accel Decel PushingF TriggerLV PushingSp MovingF...
  • Page 30 Operating procedure and input / output signals for each operation The input / output signal and the operation description for operating this electric actuator are as follows. 1) Signals along with the operation procedures In case the operation order is 1.
  • Page 31 2) Signals when Stopped: In the event when “EMG” is used / See 5.1 Warning (9) on p. 36 The operating sequence is 1.”Stop”  2.Release the “Stop” Output signal to the input Procedure Input signal Operation description signal *ESTOP[ Power to the motor is cut by the “Stop”...
  • Page 32: Parameter Setting

    3.4 Parameter setting Initial setting for the basic parameters Refer to the controller’s (LEC series) operation manual for detail. As the “basic parameter” is unique data of each actuator, if an actuator other than the electric slide table Note1) Become effective after restarting the controller. Description (Extract) Initial input value Input range...
  • Page 33 Initial setting for the ORIG parameters Refer to the controller’s (LEC series) operation manual for detail. As the “basic parameter” is unique data of each actuator, if an actuator other than the electric slide table is used, refer to the operation manual of each actuator and the controller’s (LEC series) operation manual for the ORIG parameter.
  • Page 34 2) Method of changing direction of origin Use the following procedures when you change the direction of the origin. Procedure 1- In the [Parameter] 01 dialogue box select the ORIG tab. And the direction of the starting point return is changed from CCW to CW. Procedure 2- In the [Parameter] 01 dialogue box select the BASIC tab.
  • Page 35 <Origin offset> The origin offset means the value of the origin. (Origin offset=origin) When the parameter is changed, the current position is changed. The step data should be checked again. In addition, the value of basic parameter "stroke (+)" and "Stroke (-)" changed. Example of setting origin offset) Actuator stroke 75mm Origin offset “0"...
  • Page 36: Wiring Of Cables / Common Precautions

    4. Wiring of cables / Common precautions Warning Adjusting, mounting or wiring change should never be done before shutting off the power supply to the product. Electrical shock, malfunction and damaged can result. Never disassemble the cable. Use only specified cables. Never connect or disconnect the cable or connector with power on.
  • Page 37: Electric Actuators / Common Precautions

    5. Electric actuators / Common precautions 5.1 Design and selection Warning 1. Be sure to read the operation manual (this manual and the one for the controller: LEC series). Handling or usage/operation other than that specified in the Operation Manual may lead to breakage and operation failure of the product.
  • Page 38: Mounting

    Returning to origin cannot be done during the operation. It cannot be done during positioning operation, pushing operation and pushing. Refer to a common auto switch /matter (Best Pneumatics No 2) when an auto switch is built in and used. When conformity to UL is required, the electric actuator and controller should be used with a UL1310 Class 2 power supply.
  • Page 39 If abnormal heating, smoking or fire, etc., occurs in the product, immediately shut off the power supply. Immediately stop operation if abnormal operation noise or vibration occurs. If abnormal operation noise or vibration occurs, the product may have been mounted incorrectly. Unless operation of the product is stopped for inspection, the product can be seriously damaged.
  • Page 40: Operating Environment

    5.4 Operating environment Warning 1. Avoid use in the following environments. a. Locations where a large amount of dusts and cutting chips are airborne. b. Locations where the ambient temperature is outside the range of the temperature specification (refer to specifications). c.
  • Page 41: Precautions For Actuator With Lock

    2. Removal of product When equipment is serviced, first confirm that measures are in place to prevent dropping of work pieces and run-away of equipment, etc, and then cut the power supply to the system. When machinery is restarted, check that operation is normal with actuators in the proper positions. [Lubrication] Caution 1.
  • Page 42: Electric Actuators / Common Precautions

    6. Electric actuators / Common precautions 6.1 Design and selection Warning Do not apply a load in excess of the actuator specification. A product should be selected based on the maximum pay load and allowable moment. If the product is used outside of the operating limit, eccentric load applied to the guide will become excessive and have adverse effects such as creating play at the guide, degraded accuracy and shortened product life.
  • Page 43 11. Do not move the main body with the table fixed. 12. When mounting the product of LESH*R / LESH*L, keep the following value for bending the fixing cable. When mounting the product of LESH*D, leave a gap of 40mm or more to allow for bending of the actuator cable.
  • Page 44 Body fixed / Side mounting (Side holder) Max.tigtening torque Part no. Bolt l [mm] [Nm] LESH8D M4X0.7 LESH16D M5X0.8 LESH25D M6X1 When installing this product using side holders, use dowel pins for location product. If vibration or excessive external force is applied to the product, it can cause displacement of the product if dowel pins are not used.
  • Page 45 19. When fixing this product using the through hole in the mounting orientations shown below, be sure to use two side holders as shown in the figure below. Otherwise, the product will be in an unbalanced state, causing looseness. 5mm or less Body fixed / Ceiling mounting (through-hole) 5mm or less...
  • Page 46: Precaution On Maintenance

    6.3 Precaution on maintenance Caution 1. Cut the power supply during maintenance and replacement of the product. 2. Put on protective goggles when applying grease. [Maintenance frequency] Perform maintenance according to the table below. Appearance check Check belt Inspection before daily operation ○...
  • Page 47: Replacement Of Belt ( Lesh*R / Lesh*L )

    6.4 Replacement of belt ( LESH*R / LESH*L ) 1. Remove the resin cover at the end. Resin cover Bolt 2. Displace the cover holding the cable. (If the cable is pulled forcefully, it will be disconnected) 3. Loosen the bolts fixing the motor. Do not remove the bolt completely to avoid loosing them. Bolt 4.
  • Page 48 5. Hook a wire to the motor axis. 6. Set a new belt. Mount the motor pulley with belt tension force below. Size Belt tension (N) LESH 8 LESH 16 LESH 25 7. With tensile force adjusted, tighten the bolts which fix the body to the motor. Bolt Tightening torque Size...
  • Page 49: How To Spreading Grease

    6.5 How to spreading grease Please follow the procedure below when applying grease. Extend the table to the full stroke as shown below. Using a scrap of cloth, wipe off any grease stuck to the parts indicated by arrows steel ball moving grooves.
  • Page 50: Troubleshooting

    7. Troubleshooting Alarms below are abstract of representative examples. For other alarms, see operation manual of controller. Phenomenon Cause Countermeasure Fail to operate 1) Cable is not connected, Check if the cable is properly installed / Initial stage disconnected /See 4. Wiring of cable on p.35 When power is supplied, alarm 2) Load /resistance out of spec, Keep load and resistance within...
  • Page 51 Phenomenon Cause Countermeasure Operation not completed 1) The Power supply does not have Check the power consumption for / Operation continue sufficient capacity. each actuator and controller: “Posn failed/code: 1-149” is If necessary replace the existing generated. power supply with a power supply ↓...
  • Page 52 Phenomenon Cause Countermeasure Operation not completed Moving distance exceeds Check the value of the “Position” / Operation continue “Stroke(+)” / “Stroke(-). of step data and the value of the Alarm for “Stroke limit/code: (Stroke end etc.) “Stroke(+)” / “Stroke(-)” of the 1-052”...
  • Page 53 Phenomenon Cause Countermeasure Alarm for “Over load/code: 1-148” Load /resistance out of spec, Keep load and resistance within is generated. range are applied to the specification range. ↓ actuator constantly. /See 2.1 Specifications on p.9-12 <Procedure of restart> Controller version /SV1.0 or later 1.
  • Page 54 Phenomenon Cause Countermeasure Alarm for “ Err overflow 1) The lead screw had galling due Operate within the specified range. /code: 1-196” is generated. to excessive external force /See 2.1 Specifications on p.9-12 (including vibration) or impact. ↓ <Procedure of restart> 2) The Power supply does not Check the power consumption for “Turn the power supply off.”...
  • Page 55 Phenomenon Cause Countermeasure Operation not completed 1) Command invalid Check if the step data is valid / During operation (unregistered) step data. (registered). (Not always, but may happen occasionally) 2) Different input signal to the Add an interval of 15ms (the expected step number is recommendation is 30ms) or inputted to the controller,...
  • Page 56 Phenomenon Cause Countermeasure "Output signal" unstable the The setting distance of the "[In Please set it as the following. "INP output signal" turns "ON" pos]" shorter than "[In pos]"≧Distance to the target before pushing the work piece. distance which is from the pushing object.
  • Page 57 Phenomenon Cause Countermeasure Cannot be actuated manually 1)Contacts the stroke end of the Check the stroke position and how 7 or by manual override actuator or the workpiece. workpieces are mounted. adjustment screw (does operate). 2) [Lock type] is selected Supply 24VDC power supply to the (At stop(EMG) or [BK RLS] terminal of controller/CN1...
  • Page 58 Revision history NO.LES-OM00210 Apr / 2012 Revision 1) Addition / Notes about UL recognition. 2) Addition / Maintenance parts(belt). 3) Change / Structural drawing. 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.

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