IMET GBS 218 Instructions For Use Manual
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IMET GBS 218 Instructions For Use Manual

Manual band sawing machine
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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
Manual Band Sawing Machine GBS 218
GBS 218 / AutoCut ED.2010eng rev.00
INSTRUCTIONS FOR USE
IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. 035/4387911 - Fax. 035/787066
Web site: www.imetsaws.com
E-mail: imet@imetsaws.com
GBS 218 Autocut
1/35

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  • Page 1 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE IMET Spa Loc. Tre Fontane - Cisano Bergamasco Tel. 035/4387911 - Fax. 035/787066 Web site: www.imetsaws.com E-mail: imet@imetsaws.com Manual Band Sawing Machine GBS 218 GBS 218 Autocut INSTRUCTIONS FOR USE GBS 218 / AutoCut ED.2010eng rev.00 1/35...
  • Page 2 Covers, doors and the frame must be suitably closed when the saw is operating. Under no circumstances the machine must be modified except for adjustments and changes specifically approved by the manufacturer. Follow the maintenance schedule. GBS 218 / AutoCut ED.2010eng rev.00 2/35...
  • Page 3 HARMONIZED STANDARDS REFERENCE EN.12100-01; EN 55011, EN50082-2, EN 13898, EN 60204 LEGISLATIVE DECREE N.17 OF THE 27TH OF JANUARY 2010. AND AUTHORIZING THE PERSON LISTED BELOW TO ISSUE THE TECHNICAL FILE. Date : 01.01.2010 The signatory identification The manager Angelo Meroni GBS 218 / AutoCut ED.2010eng rev.00 3/35...
  • Page 4 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE -------------------------------------------------------------------------------------------------------------------------- File Machine no. Delivery note no Dated --------------------------------------------------------------------------------------------------------------------------- GBS 218 / AutoCut ED.2010eng rev.00 4/35...
  • Page 5 Useful is the European Guideline 2002/44/CE. Vibrations produced during the cut may be amplified by the material, by its dimensions and its positioning/clamping in the vice. GBS 218 / AutoCut ED.2010eng rev.00 5/35...

  • Page 6: Guarantee Norms

    4.3 - The components replaced during the assistance operated by the manufacturer have a warranty of 6 months from the installation date indicated on the Technical Service paper, one copy of which is given to the owner. GBS 218 / AutoCut ED.2010eng rev.00 6/35...

  • Page 7: Table Of Contents

    19 – Machine running-in 20 – Draining of used/produced substances 21 – Trouble-shooting 22 – Machine demolition 23 – Spare partsi 24 – Maintenance – for qualified technicians Electrical drawings Spare Parts drawings GBS 218 / AutoCut ED.2010eng rev.00 7/35...

  • Page 8: Technical Characteristics

    (ESC) If the minimal lubrication is installed, the maximum capacities are reduced by about 10 mm Dimensions (mm) width lenght height worktable height In use 1400 1800 Min.910 Packing 1400 WEIGHT=262 Kg MAX. GBS 218 / AutoCut ED.2010eng rev.00 8/35...

  • Page 9: Moving And Transit

    Do not make any modifications to the machine except for adjustments and replacements allowed/recommended by the manufacturer. Follow the maintenance schedule. 8 - MOVING AND TRANSIT GBS 218 / AutoCut ED.2010eng rev.00 9/35...
  • Page 10 It is comprised of a nozzle - 1/RI0463 - with micro-holes, a tank with devices to adjust the quantity of oil and the air pressure. The switch of the electric system - working with low tension 24V AC - allows to turn it off at any moment and use the normal coolant system GBS 218 / AutoCut ED.2010eng rev.00 10/35...
  • Page 11 AUTOMATIC STEEL 9S20 10SPb28 10711 BEARING STEEL 100Cr6 13505 Med/Hig SPRING 65Si7 15028 Med/Hig STEEL 4)CAST IRON GG15 GG30 Med/Low 5)NOT-FERROUS AL99.5 GalSi15Mg Med/Low ALUMINIUM BRONZE CuSn6 CuSn6Zn Med/Hig COPPER G-Cu Ke Cu GBS 218 / AutoCut ED.2010eng rev.00 11/35...
  • Page 12 On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it. Their meaning (easy to understand) is indicated in the following chart GBS 218 / AutoCut ED.2010eng rev.00 12/35...
  • Page 13 . Earthing of all the electric parts with a dedicated GREEN/YELLOW wire, connected with a TN system to the supply cable. A supplementary earthing point – indicated with PE – can be located on the metallic structure of the machine GBS 218 / AutoCut ED.2010eng rev.00 13/35...

  • Page 14: Machine Description

    BLADE TENSIONER CONTROL LEVER HANDLE WITH HOLD TO RUN MICROSWITCH INSIDE FRONT SLIDING BAND GUIDE STOP CONTROL CABINET GEAR AND MOTOR ELECTRIC COOLANT PUMP MITRE CUT HANDLE LEVER FLOOR STAND AND BASE CONNECTING SCREW GBS 218 / AutoCut ED.2010eng rev.00 14/35...
  • Page 15 Pour out some coolant in the tank or directly on the base . In each case keep attention that cooling does not come out of the base or on the coolant pump motor. GBS 218 / AutoCut ED.2010eng rev.00 15/35...
  • Page 16 After switching on the machine, if GREEN light of control box is not flashing, it means that you must tension the band:It is necessary to screw the screw -3/RI0385- by using the hexagon key until the light flashing and screw again for 1/4 of tourning. GBS 218 / AutoCut ED.2010eng rev.00 16/35...
  • Page 17 WORKPIECE LOCKING HANDLE –4/RI0597- BLADE COVER FIXING KNOB –6/RI0597- BLADE TENSIONER –7/RI0597- CONTROL LEVER HANDLE WITH HOLD TO RUN MICROSWITCH –8/RI0597- FRONT SLIDING BAND GUIDE STOP -9/RI0597- COOLANT TAP -RI0384- MITRE CUT HANDLE LEVER –13/RI0597- GBS 218 / AutoCut ED.2010eng rev.00 17/35...
  • Page 18 This version allow to begin the cut like a normal manual saw and then to continue automatically – the sawframe drops thanks to the gravity – or always manually till the cut is completed. GBS 218 / AutoCut ED.2010eng rev.00 18/35...
  • Page 19 To make these cuts it is necessary to unlock the lever –13/RI0597- , turnl the saw frame manually until you read on the scale the desired angle then lock the lever –13RI0597-. again. Predetermineted lockings –12/RI0597- makes easier on the positions 0 deg., 45 deg and 60 deg. GBS 218 / AutoCut ED.2010eng rev.00 19/35...
  • Page 20 The side pads are mechanically fixed and they can be replaced singly, without taking out the band guides from the machine, by unscrewing completly lower screws; if you take out both side pads you can take out the upper bearing . GBS 218 / AutoCut ED.2010eng rev.00 20/35...
  • Page 21 . Screw the band tensioner –3/RI0385- and be sure that the back of blade is in contact to the pulleys. As the blade can’t fall down by the upper supports -4/RI0377- remove plastic protection on the teeth. Replace the band cover carter and the sliding protection again. GBS 218 / AutoCut ED.2010eng rev.00 21/35...
  • Page 22 BIG CHIPS - MAYBE BLUE / BROWN indicate overload on the blade, poor lubricating. = b SPIRAL AND RIGHT ENVELOPPED CHIPS indicate the ideal cutting conditions. =c For a right use see the paragraph CHOICE OF THE BAND. GBS 218 / AutoCut ED.2010eng rev.00 22/35...
  • Page 23 The first part concerns the machine working and includes a list of the possible defects with respective controls that must be made; the second 21 - DEFECTS IDENTIFICATION GBS 218 / AutoCut ED.2010eng rev.00 23/35...
  • Page 24 - reduce the band wheel speed; - approach the band guides to the cutting unit; - cooling jet too short; - the teeth are too thin; - improper cooling emulsion; - reduce the cutting pressure. GBS 218 / AutoCut ED.2010eng rev.00 24/35...

  • Page 25: Regulations

    In these cases, in relation with the WEEE/AEEE Regulations ask to the supplier to know the right process, that depends by the machine size and purpose. GBS 218 / AutoCut ED.2010eng rev.00 25/35...
  • Page 26 -NUMBER & REFERENCE OF THE DRAWINGS PAGE (ES. 3/ RI0594 O 2SA1/p2GH) 23.1 – OIL AND LUBRICANTS COMPARISION TABLEI By this table you can choice the lubricant for machine and/or choice the brand name eventually in use in your workshop. GBS 218 / AutoCut ED.2010eng rev.00 26/35...
  • Page 27 If the user wants to know his machine in details, he can study this manual and use it carefully, but he has not to make direct interventations for modifying or elaborating the machine, because in this way he would make the DECLARATION OF CONFORMIITY invalid. GBS 185/218 2V 3F V400/50 p.1 MAN GBS 218 / AutoCut ED.2010eng rev.00 27/35...
  • Page 28 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 185/218 2V 3F V400/50 p.2MAN GBS185/218 2V 3F V400/50 p.3MAN +++++++++++++++++++++++++++++++ GBS 218 / AutoCut ED.2010eng rev.00 28/35...
  • Page 29 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 185/218 AUTOCUT 2V 3F V400/50 p.1GH GBS 185/218 AUTOCUT 2V 3F V400/50 p.2GH GBS 218 / AutoCut ED.2010eng rev.00 29/35...
  • Page 30 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 185/218 AUTOCUT 2V 3F V400/50 p.3GH GBS 218 / AutoCut ED.2010eng rev.00 30/35...
  • Page 31 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 / AutoCut ED.2010eng rev.00 31/35...
  • Page 32 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 / AutoCut ED.2010eng rev.00 32/35...
  • Page 33 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 / AutoCut ED.2010eng rev.00 33/35...
  • Page 34 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE +++++++++++++++++++++++++++++ GBS 218 / AutoCut ED.2010eng rev.00 34/35...
  • Page 35 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 / AutoCut ED.2010eng rev.00 35/35...

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