IMET BS 400 SHI Original Instructions Manual
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IMET BS 400 SHI Original Instructions Manual

Semiautomatic - hydraulic
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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
BS400 SHIeng ED.2010 rev.00
Bandsaw BS 400 SHI
Semiautomatic - Hydraulic
INSTRUCTIONS FOR USE
Loc. Tre Fontane
-Cisano Bergamasco
Tel. 035/4387911
Fax. 035/787066
Web site: www.imetsaws.com
E-mail:
1/45
IMET Spa
imet@imetsaws.com

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  • Page 1 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE IMET Spa Loc. Tre Fontane -Cisano Bergamasco Tel. 035/4387911 Fax. 035/787066 Web site: www.imetsaws.com E-mail: imet@imetsaws.com Bandsaw BS 400 SHI Semiautomatic - Hydraulic INSTRUCTIONS FOR USE BS400 SHIeng ED.2010 rev.00 1/45...
  • Page 2 INSTRUCTIONS FOR USE We recommend to read carefully the information here included in order to install, use and maintain correctly and safely this machine. Please refer always to this instruction manual in case of assistance service (in Italy: +39 035 4387918 or +39 035 4387828) need and keep it carefully for all the machine life.
  • Page 3 =========================================================================== CE DECLARATION OF CONFORMITY (encl. II A DIR 2006/42/CE) / 01 =========================================================================== THE MANUFACTURER : IMET S.p.A Località Tre Fontane 24034 - CISANO BERGAMASCO –BG- ITALIA HEREBY DECLARES THAT in designing and manufacturing the machine described here below , we have considered the most important requirements of safety and health dictated by the European Directives of the Machine Security.
  • Page 4 INSTRUCTIONS FOR USE  3 - MACHINE NOISE The noise level of the working area - given the conditions described below - is determined by the simultaneous working of several parts of the machine in motion (according to the working cycle), in addition to the tool when cutting the material. The noise level is detected in different moments, corresponding to different working phases.

  • Page 5: Guarantee Norms

    INSTRUCTIONS FOR USE 4 - GUARANTEE NORMS I.ME.T. offers a wide range of sawing machines and accessories, destined to who buys/uses them as part of a commercial or professional activity. The manufacturer grants that this product has been strongly controlled and that there are no defects in the used and working materials for a period of 12 months from the date of the delivery note.

  • Page 6: Table Of Contents

    INSTRUCTIONS FOR USE 5 - SUMMARY pag. 1- PREMESSA 2 – CONFORMITY DECLARATION 3 – AIR NOISE 4 – GUARANTEE NORMS 5 – Index 6 – Technical characteristics 7 – Installation – minimum requirements 8 – Moving and transit 9 – Fittings/optionals 10 –...

  • Page 7: Technical Characteristics

    INSTRUCTIONS FOR USE 6 – TECHNICAL CHARACTERISTICS - Hydraulic semiautomatic bandsaw, mitre cutting from 0° to 60° left and from 0° to 45° right - Hydraulic vice with adjustable guides, free to move alongside the worktable, with quick motion and clamping - Easy stops at 0°, 45°, 60°...
  • Page 8 INSTRUCTIONS FOR USE 7 – INSTALLATION This machine can work according to the parameters provided by the manufacturer if correctly installed and if the minimum requirements are observed, as follows: - It must be used indoor and with temperatures from +5 to + 40 ° C. - The relative humidity of the environment must not be over 95%.
  • Page 9 INSTRUCTIONS FOR USE E.M.C. - Electromagnetic noise The user is responsible for installing and using this saw according to the manufacturer’s guidelines outlined in this manual. This equipment complies with the protection requirements established by the Directives 2006/42/CE, 2004/108/CE, concerning Electromagnetic Compatibility (EMC). It is in compliance also with the technical guidelines of the Norms EN 55011, EN 50082-2 and it is intended for industrial and not for household use.
  • Page 10 INSTRUCTIONS FOR USE + Transport in a wooden cage or case (ON REQUEST, WITH SURCHARGE) The machine is wrapped into a thermo-plastic covering to assure the protection of all parts, then it is packed in a wooden cage or case to protect it from collisions and possible bad weather. To lift it, use a forklift (see picture 1).
  • Page 11 INSTRUCTIONS FOR USE The information necessary for the installation are given together with the fittings. Anyway you can find here following a short description of the product, if it is not supplied. Supporting roller tables: for installing these accessories in the right way it is necessary first of all to level and fix the machine.
  • Page 12 INSTRUCTIONS FOR USE Unloading Roller Table RTL with digital readout (Optional): it is like the RTS with the addition of a measuring device equipped with digital readout, powered by one size A battery. It is available in 3- and 6-meter units to connect to the right side of the saw.
  • Page 13 INSTRUCTIONS FOR USE Standard adjustable bar stop - it will be fixed on the right side of the vice and it is useful for doing more cuts with the same lengts. Voltage transformer - place it between the electric equipment of the building and the electric supply of the machine. It allows to work with a different voltage than the standard one (that is 400V / 50 Hz).
  • Page 14 INSTRUCTIONS FOR USE 6 M42 40 max 4 a 8 6/10 M42 5 M42 30 a 80 6 a 12 50 a 100 5/8 or 5/7 M42 4 M42 40 a 90 10 a 20 70 a 120 4/6 M42 3 M42 o M51 70 a 150 15 a 25...
  • Page 15 INSTRUCTIONS FOR USE  11. INSTRUCTIONS FOR USE AND WARNINGS This machine can make automatic work cycles, however at the end of each one the operator has to remove the material that has been cut and possibly change the cutting conditions. Therefore the saw sometimes must be manually adjusted and then it works in automatic cycle (so the operator is not indispensable).
  • Page 16 INSTRUCTIONS FOR USE ALWAYS OPERATE THE MACHINE SAFELY, USING COMMON SENSE AND ALERTNESS On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it. Their meaning (easy to understand) is indicated in the following chart BS400 SHIeng ED.2010 rev.00 16/45...
  • Page 17 INSTRUCTIONS FOR USE  OPERATOR’S SAFETY This section illustrates the safety protections applied on the saw, according to the current legislation in the field of safety. 112.1. ELECTRIC EQUIPMENT – Norm EN 60204-01 . Electric board closed with screws - general switch .

  • Page 18: Machine Description

    INSTRUCTIONS FOR USE - MACHINE DESCRIPTION, APPLIED NORMS, USE It is a semiautomatic, electro-hydraulic band sawing machine with electronic control. Suitable for cutting metal profiles and solids from 45 deg. right to 60 deg. left.  It is not suited to cut wood and assimilated materials (see D.M. 2006/42/CE, enclosure I, paragraph 2.3) The automatic working consists usually of: locking of the material, feeding and cutting, tool return and unlocking of the material.
  • Page 19 INSTRUCTIONS FOR USE The hydraulic system is ready to start. 13.1 - COOLING SYSTEM Prepare the cooling by mixing cutting oil with water (the tank contains about 15 litres) in proportion of 1/10, 1/15 or according to the instructions of the supplier of the product. Pour out the obtained fluid in the tank from the back side of the floor stand - or directly on the work table.
  • Page 20 INSTRUCTIONS FOR USE In position of cutting at 0 deg., with the saw frame completely up, open the hooks of the coverband carter - pos. 1 / dr. RI0177 - and rotate it upwards till it stops; check if the band has the back just against the band wheels - pos. 2 and 3 / dr. RI0177 - and if it is well inserted in the band guides - pos.
  • Page 21 INSTRUCTIONS FOR USE CHECK PANEL INDICATORS low voltage (24V AC) circuit LIGHT ON =OK blade motor heating (or inverter for models equipped with ESC) LIGHT ON = OK band cover casing LIGHT ON = OK blade tensioner LIGHT ON = OK If one or more of these indicator lights go out during a work cycle the machine will stop and it is necessary to find out why the indicator light has gone out (untensioned or breaked blade / casing open / motor overloaded / burnt fuse / open vice, etc.).
  • Page 22 INSTRUCTIONS FOR USE the best performance. Therefore read the chapter “BLADE CHOICE” for a correct use. Use of rapid vice: open quickly the vice by lowering the lever placed on the right side - pos. 1 / dr. RI0179 - and by moving backwards the sliding carriage - pos.

  • Page 23: Functioning

    INSTRUCTIONS FOR USE Always check the result of the first cut.  Support properly the material on both sides of the saw  In case of short cutting lengths, make sure that, at the end of the cut, they are not dragged by the blade or get entangled with it.
  • Page 24 INSTRUCTIONS FOR USE 16 - ADJUSTMENTS FOR BAND SAWING MACHINES BS 400 All these operations have to be performed while the machine is off, except for those at point 16.3, 16.4, 16.5, 16.6 . 16.1 - VICE - adjustments of the guides gap (vice hydraulic control is in opening position): open completely the vice carriage - pos.

  • Page 25: Maintenance For The User

    INSTRUCTIONS FOR USE While keeping the square still, lower the arc until reaching the end-cut point and evaluate if the band gets closer to it or farther. Lift the arc, move the square towards the operator so that the band is close to the higher extremity of the square, then lower the arc again until reaching the end-cut point while always keeping the square still.

  • Page 26: Band Running-In

    INSTRUCTIONS FOR USE Check if there is oil in the tank of the hydraulic unit: when the machine is not working unscrew the tap, clean its dipstick and without screwing it again, check if the oil arrives at 3/4 cm. from the rim. Check if there is oil in the transmission gear box by using the dipstick - pos.

  • Page 27: Machine Running-In

    INSTRUCTIONS FOR USE SPIRAL AND RIGHT ENVELOPPED CHIPS indicate the ideal cutting conditions. For a right use see the paragraph CHOICE OF THE BAND. 19 - MACHINE RUNNING-IN The recurrent maintenance required by this machine is necessary to guarantee the continuous right working in the time and to keep the beginning features of the machine.
  • Page 28 INSTRUCTIONS FOR USE LIST OF THE PARTS THAT MUST BE CONTROLLED 1 = Plug is right inserted in the socket 2 = Main switch 3 = The motor is burnt or demaged 4 = Electric supply is not right 5 = Transmission blocked between blade and blade arbor 6 = Fuses on the primary of the transformer 7 = Fuses on the secondary of the transformer 8 = Transformer demaged or burnt...
  • Page 29 INSTRUCTIONS FOR USE - reduce the head lowering; - measure better the coolant. 5. PREMATURE BAND BREAKAGE - Too hugh band thickness for the diameter of the band wheel; - band guides too open with high speed; - oncrease or reduce the speed; - check if the band wheels are defective;...

  • Page 30: Machine Demolition

    INSTRUCTIONS FOR USE - excessive pressure on the band guides: adjust it; - approach the bad guides to the cutting unit. 14. THE CHIP WELDS TO THE TOOTH / CHIPS ARE TOO BIG - Reduce the cutting pressure - use proper coolant and in a good quantity; - check the wear and tear of the burst used for clening the chips from the grooves.
  • Page 31 INSTRUCTIONS FOR USE 17.2 OILS AND LUBRICANTS (Comparation table marked RI0108): BS400 SHIeng ED.2010 rev.00 31/45...
  • Page 32 INSTRUCTIONS FOR USE 24 - MAINTENANCE - for skilled personnel ----------------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT ----------------------------------------------------------------------------------------------------------------------------------------------- If you want to make some special maintenance/disassembly/resetting operations on the machine, it is necessary to know all information concerning safety procedures. The skills of specialized personnel allow to solve more easily all problems found by the user when running the saw. This allows also to safeguard the technical, production and safety features of this equipment, according to the initial setting by the manufacturer.
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  • Page 38 INSTRUCTIONS FOR USE ++++++++++++++++++++++++++++++ BS400 SHIeng ED.2010 rev.00 38/45...
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  • Page 41 INSTRUCTIONS FOR USE ++++++++++++++++++++++++++++++ BS400 SHIeng ED.2010 rev.00 41/45...
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