IMET BS 400/60 AFI-NC Instructions For Use Manual
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IMET BS 400/60 AFI-NC Instructions For Use Manual

Automatic hydraulic bandsaw with numerical control
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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
Automatic hydraulic bandsaw BS 400/60 AFI-NC with
BS 400/60 AFI-NC ED.2010 rev.00
Numerical Control
INSTRUCTIONS FOR USE
IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. 035/4387911 - Fax. 035/787066
Web site: www.imetsaws.com
E-mail: imet@imetsaws.com
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  • Page 1 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE IMET Spa Loc. Tre Fontane - Cisano Bergamasco Tel. 035/4387911 - Fax. 035/787066 Web site: www.imetsaws.com E-mail: imet@imetsaws.com Automatic hydraulic bandsaw BS 400/60 AFI-NC with Numerical Control INSTRUCTIONS FOR USE BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 2 Covers, doors and the frame must be suitably closed when the saw is operating. Under no circumstances the machine must be modified except for adjustments and changes specifically approved by the manufacturer. Follow the maintenance schedule. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 3 DECREE N.17 OF THE 27TH OF JANUARY 2010. AND AUTHORIZING THE PERSON LISTED BELOW TO ISSUE THE TECHNICAL FILE. Date : 01.01.2010 The signatory identification The manager Angelo Meroni _______________________________________________________________________________________ File: Machine no. Delivery note no dated BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 4: Machine Noise

    Vibrations produced during the cut may be amplified by the material, by its dimensions and its positioning/clamping in the vice. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 5: Guarantee Norms

    4.3 - The components replaced during the assistance provided by the manufacturer have a warranty of 6 months from the installation date indicated on the Technical Service paper, one copy of which is given to the owner. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 6: Table Of Contents

    19 – Machine Run-in 20 – Draining of used/produced substances 21 – Trouble-shooting 22 – Machine demolition 23 – Spare parts 24 – Maintenance – for qualified technicians Electrical drawings Hydraulic diagram Spare Parts drawings BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 7: Technical Features

    N.B. If the device of MINIMAL LUBRICATION is mounted on the machine, the cutting capacity is reduced by around 10 mm due to the spray nozzles on the anterior band guide. Size (mm) Breadth Width Height Worktable When working 1850 2200 1990 BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 8: Installation - Minimum Requirements

    The personnel in charge of loading, unloading and moving the machines should use protective gloves. WARNING When lifting or moving the machine, or a part of it, take care of clearing the operations area of the people, considering BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 9 To lift it, use a forklift from front side of machine. The machine is fixed to the packing by means of screws, so as to hinder that it can move during the transport BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 10: Fittings/Accessories

    To connect it to the machine -LOADING SIDE- it is necessary the OPTIONAL part RAB40C comprised with a pedestal and a roller, as follows pictures: The unloading table – RIGHT SIDE – can be connected thanks to the OPTIONAL RAKS450 BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 11 The switch of the electric system - 3/RI0462 - working with low tension 24V AC allows to turn it off at any moment and use the normal coolant system. Remove the nozzle 1/RI0463 to obtain the maximal cutting capacity. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 12: Blade Choice

    40 max 4 a 8 6/10 M42 5 M42 30 a 80 6 a 12 50 a 100 5/8 or 5/7 M42 4 M42 40 a 90 10 a 20 70 a 120 4/6 M42 BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 13: Instructions For Use And Warnings

    AUTOMATIC CYCLES Thus the machine can be driven by the operator or carry out a cutting cycle automatically, which ends when the machine stops. The starting procedure has to be repeated to begin a new one. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 14 18. Apply a constant pressure during the cut 19. Do not move the saw during the cut or cause instability 20. Wear personal safety equipment when running the machine ALWAYS RUN THE SAW SAFELY, USING COMMON SENSE AND ALERTNESS BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 15 Their meaning (easy to understand) is indicated in the following chart  11.2 - OPERATOR’S SAFETY This section illustrates the safety protections applied on the saw, according to the current legislation in the field of safety. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 16 An inadequate lighting can cause accidents to the operator, who consequently needs a suited lighting in the working area. In case of a lack of precise indications (for example, norm ISO 8995) for special areas, we advise to supply a lighting equal to 750 LUX. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 17: Machine Description

    The parts in motion (band guides, trolleys, hinges, bearings, and so on) are already lubricated, the gear box contains the precise quantity of oil needed to work. The hydraulic system is ready to start. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 18: Blade Tension

    3/RI0456. If necessary, loosen a little bit the screw of the blade-tensioning device to better position the blade, then close the blade guard and make sure that the stroke-end key is placed into its slot. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 19: Drivers Description

    15.1 START OF THE PROGRAMMABLE CONTROLLER” Each time the machine is turned on, on the display the code of the software release is shown (example: “SAW2 IMET 1.4”). Then the bandsaw performs the calibration of the length by moving slowly the feeder towards the cutting area, in order to set the RESET point.
  • Page 20 15.2 – KEYBOARD / Description of the buttons and their use – drawing RI0408 All the actions performed by the bandsaw can be programmed by means of the keyboard, including the positioning of the cutting unit: BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 21 The sawframe drops always quickly until the position sensor - 1/RI0465 – touches the material, then the sawframe speed is automatically reduced to the one selected by the user. The end-cut position can be adjusted by means of the small rod – 3/RI0465 – of the end-stroke. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 22 Feeder all the way forward Feeder forward Not used Not used Feeder all the way back Feeder backward Blade motor Inverter Error Inverter Fault Feeder Motor Inverter Error Feeder Inverter Fault Blade motor thermic overload Blade motor BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 23 Raccomandiamo di eseguire alcune prove senza tagliare il materiale per rendersi conto dei movimenti compiuti dalla macchina. Per modificare le posizioni di inizio/fine taglio presenti e adattarle al materiale da tagliare, consultare i paragrafi TASTIERA e PROGRAMMAZIONE LIMITI DI TAGLIO. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 24 PASSWORD digit 963852 and press ENTER -29/RI0408. Then press F1 more and finally the white button START To check the machine functions, you can use the program already memorized or create a new one, by completing the following steps: BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 25 If such a problem happens often, look at what kind of error message appears on the Inverter display – 7/RI0441 – and communicate it to the Technical Service. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 26: Adjustments

    P001 CORSA MASSIMA CARRO 505,0 P002 CORSA MINIMA 1,00 P003 SPESSORE LAMA P004 MD INTESTATURA P005 MD RECUPERO LAMA P006 Q SCALZA LAMA P007 IMP FINE BARRA P008 MD FINE BARRA P009 Q. FINE BARRA BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 27: Maintenance - For The User

    3 cm from the edge. Check the oil level in the gearbox: with the sawframe all the way down, it must reach the extremity of the proper stick – 5/RI0174. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 28: Blade Run-In

    During the first cuts of a blade, we recommend to reduce the penetration speed up to half the normal value - about 40 cm²/min - and keep a constant blade speed. Only after cutting 250/350 cm² of material the penetration speed can be increased till reaching the normal value. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 29: Machine Run-In

    A* The band electric motor does not work 3-4-5-9 B* The hydraulic circuit motor does not work 1-2-3-4-5-9-17 C* The electronical/electric panel does not light on 6-7-8-9 D* No enough pressure in the hydraulic circuit 10-11-12-13 BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 30 - the material is not perfectly locked; - improper coolant; - inadequate coolant; - cutting pressure too high: control the chip; - too low band wheel speed; - the grooves are full of cut material. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 31 - use a proper coolant. 12. PREMATURE LOSS OF THE SIDE SETTING - Reduce the bad wheels speed; - increase the distribution of the coolant. 13. THE BLADE TWISTS LIKE A SPRING - Reduce the cutting pressure; BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 32 - the dirt is on the complete cutting line: the band guides are out of square, or: the pressure is too high; the band tension is too low; teeth are too thick and cannot set free from the dirt; the used coolant is wrong. BS 400/60 AFI-NC ED.2010 rev.00...

  • Page 33: Machine Demolition

    - the serial number indicated on the identification plate - model, version, type - voltage and power frequency - code number of the spare-parts - requested quantity - possibly the fittings assembled later 17.2 OILS AND LUBRICANTS (Comparison table marked RI0108): BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 34 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 35 If the users want to know this saw in detail, they can study this manual and follow its indications meticulously, but they do not have to modify any parts of this equipment, since by doing so the DECLARATION OF CONFORMIITY would lose its validity BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 36 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 37 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 38 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 39 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 40 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 41 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 42 ISTRUZIONI PER L’USO- ++++++++++++++++++++++++++++++++++++++++ BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 43 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 44 ISTRUZIONI PER L’USO- ++++++++++++++++++++++++++++++++++++++++ BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 45 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 46 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 47 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 48 ISTRUZIONI PER L’USO- BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 49 VICE PRESS.LOCKING BUSH 179820 BS350A FI-E BS350A BUSSOLA CUSC.VITE FEEDER BEARING SCREW 179861 AVZ.BS300 NC D.40X70X16 BUSH BUSSOLA X REGISTR.RULLO 179973 NEWAUT (BS280-350) BUNDLE BUSSOLA X VOLAN.MOLLE SPRINGS WHEEL BUSH 179990 BS350 GH GRAVITA' BS350GH BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 50 FEEDER PULLEY COVER 265798 PULEG.AVZ.BS300 NC NEW280NC COPERCHIO RIDUTTORE REDUKTIONSGETRIEBE 266299 BS350 LAVO RATO GEAR BOX COVER DECKEL 267537 COPRIAVANZAT.NEWAUT.350 FEEDER COVER NEWAUT 350 CORONA BRONZO BS350 M3 BRONZE WHEEL BS350 ME 276668 BRONZENRAD BS 350 BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 51 GANASCIA CHIUS.AVANZ.BS350/60 BS350/60 JAW ENCLOSE 490785 TEMPRATA RIGATA FEEDER GANASC.APP.AVANZATORE BS350/60 JAW SUPPORT 490865 BS350/60 FEEDER GANASCIA PRES.MORSA VICE PRESSURE JAW 491050 BS350 AFI- E BS350AFI GANASCIA AP.SIN.350/60AFIE BS350/60 JAW SUPPORT LEFT 492630 NEW AUT BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 52 NEWAUT. LAMIERA DX.SCARICO UNLOAD IRON JAW NEWAUT 521945 NEWAUT 350 LAMIERA FISS.MOLLE REDUCTION SPRINGS FIXED BLECH FUER 522100 RIDUT.BS350 GUARD FIX.FEDER/REDUKTION LAMIERA ATTACCO MOLLE SPRINGS CONNECTION 522105 BS350GH GUARD 350SH LAMIERA COPRI VITE 522387 AV.NEWAUT BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 53 FRONT PANEL FOR 629281 FRONT.COM.NEWAUT/SAW2 NEWAUT/SAW2 PASSACAVO A MEMBRANA DIAPHRAGM CABLE GLAND 630632 DG9 D.15 PASSACAVO SCATTO SB1750- 630975 22 NER O 145051 CABLE GLAND SB1750-22 PATTINO GUIDALAM.POST.BS350 LA HINTERER 631095 VORATO BACK BAND GUIDE BS350 BANDFUEHRUNGSCHUH BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 54 696224 R1/8 GOM ITO CONNECTOR R1/8 PORTAGOMMA NYLON WES8 NYLON PUSH-ON NYLON ANSCHLUSS R1/2 696346 R1/2 GOM ITO CONNECTOR R1/2 KNIE PORTA PLACCHETTE PAD SUPPORT FOR BAND EINSATZLAGER FUER 697300 PATTINO BS350 GUIDE 350 BANDFUEHRUNG BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 55 VICE WASHER BS350AFIE 738976 RONDELLA 45X12X5 BRUNITA WASHER 45X12X5 FEDERRING 45X12X5 RONDELLA APPOGGIO SUPPORT WASHER RONDELLE VOLANT 741509 SS20X28X2 DIN 988 HRC45 SS20X28X2 SS20X28X2 DICHTRING SS20X28X2 742333 RONDELLA 45X35X10,5 WASHER 45X35X10,5 RONDELLE 45X35X10,5 FEDERRING 45X35X10,5 BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 56 STAFFA BANDGUIDE LOCKING BANDFUEHRUNG 798880 BLOCCAG.GUIDALAMA BS350 BRACKET BS35 SPERRSTANGE BS350 STAFFA CATENA CHAIN FIXING PLATE 799007 AVANZ.NEWAUT350 NEWAUT350 STAFFA X ENCODER CARRO XT410BRACKETX CARRIAGE 799192 XT410 ENCODER 799280 STAFFA PRES.MORSA BS350 VICE PRESSURE BRACKET BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 57 SPRINGS FIXING TUBE BS350 ROEHRCHEN TUBO RETINATO 13X19 PLASTIC TUBE 13X19 935493 ARIANNA ARIANNA TUBO RETINATO 8X14 935500 ARIANNA PLASTIC TUBE 8X14 ARIANNA SCHLAUCH 8X14 ARIANNA TUBETTO GEMMA 8X12 = 80 936245 GR/MT. COOLANT HOSE 8X12 BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 58 Push Exit if there are no other data to store or dial in other cutting lengths and related number of cuts. 4 - If you carry out correctly this procedure, you can start working in AUTOMATIC cycle. BS 400/60 AFI-NC ED.2010 rev.00...
  • Page 59 With the open vices, without material, sawframe up, press F1 –21/RI0408-then F1 again (the word "AZZ" compares). When the password is required, digit 963852, then ENTER –29/RI0408-. Press the button under AUTO, then the white button START BS 400/60 AFI-NC ED.2010 rev.00...

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