Sonnen sonnenBatterie hybrid 9.53/5 Installation Instructions Manual

Sonnen sonnenBatterie hybrid 9.53/5 Installation Instructions Manual

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Installation instructions | for licensed electricians
sonnenBatterie hybrid 9.53
KD-504 • Part no. 22355 • Version X02
info@sonnen.de •
sonnen.de

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Summary of Contents for Sonnen sonnenBatterie hybrid 9.53/5

  • Page 1 Installation instructions | for licensed electricians sonnenBatterie hybrid 9.53 KD-504 • Part no. 22355 • Version X02 info@sonnen.de • sonnen.de...
  • Page 2 IMPORTANT „ Read this documentation carefully before installation / operation. „ Retain this document for reference purposes. Publisher sonnen GmbH Am Riedbach 1 D-87499 Wildpoldsried Service number +49 8304 92933 444 Email info@sonnen.de Document Document number Part number 22355 Version...
  • Page 3: Table Of Contents

    Table of contents Table of contents 1 Information about this document...................... 5 Target group of this document .................... 5 Designations in this document .................... 5 1.3 Explanation of symbols........................ 5 2 Safety................................ 6 Intended Use ............................ 6 2.2 Requirements for the electrician.................... 6 2.3 Operating the storage system.....................
  • Page 4 Table of contents 6.1.1 Placing components in the electrical distributor.......... 25 6.1.2 Wiring components in the electrical distributor ........... 26 6.2 Connecting the power meter .................... 29 6.3 Configuring the power meter ..................... 31 6.4 Connecting the mains line...................... 33 6.5 Connecting the ethernet line.................... 34 6.6 Connecting the modbus line .....................
  • Page 5: Information About This Document

    Information about this document | 1 1 Information about this document This document describes the installation of the sonnenBatterie hybrid 9.53. „ Read this document in its entirety. „ Keep this document in the vicinity of the sonnenBatterie. 1.1 Target group of this document This document is intended for licensed electricians.
  • Page 6: Safety

    • The electrician must be a person with a technical knowledge or sufficient experience to enable him/her to avoid dangers which electricity may create. • The electrician must has successfully completed the sonnen Australia installer training and have valid installer accreditation at the time of installation.
  • Page 7: Product Modifications Or Changes To The Product Environment

    Safety | 2 2.4 Product modifications or changes to the product environment • Only use the storage system in its original state - without any unauthorised modifica- tions - and when it is in proper working order. • Safety devices must never be overridden, blocker or tampered with. •...
  • Page 8: Conduct In Case Of A Fire

    2 | Safety „ Do not heat the battery modules. Operate them only within the permissible temperat- ure range. „ Keep the battery modules well away from sources of ignition. „ Do not short-circuit the battery modules. Do not allow them to come into contact with metal.
  • Page 9: Product Description

    Product description | 3 3 Product description 3.1 Technical data sonnenBatterie hybrid 9.53/2,5 9.53/5 9.53/7,5 9.53/10 9.53/12,5 9.53/15 System data (AC) Nominal voltage 230 V Nominal frequency 50 Hz Nominal power 4,600 W Nominal current 20 A Charging / Discharging power 1,100 W 2,500 W 3,300 W...
  • Page 10 3 | Product description Max. number of battery modules Dimensions / weight without extension cabinet (from 2.5 up to 5 kWh) Dimensions (H/W/D) in cm 88/67/23 Weight in kg Dimensions / weight with small extension cabinet (from 2.5 up to 10 kWh) Dimensions (H/W/D) in cm 137/67/23 Weight in kg...
  • Page 11: System Components

    Interface to emit and receive digital signals. XSO1 USB port Port for connection of an Z-Wave USB stick. XSO2 Modbus port Data connection to power meter. Set ‘Retrofitting DRED port’ is available from sonnen GmbH. KD-504 | 22355 | EN | X02 11 / 64...
  • Page 12: Type Plate

    3 | Product description XSO3 Ethernet port Data connection to router for home network. XSO4 Emergency power Connection to sonnenProtect (optional accessories). 3.3 Type plate The type plate for the storage system is located on the outer surface of the system. The type plate can be used to uniquely identify the storage system.
  • Page 13: The Function Of The Switches

    Product description | 3 CE mark. The product meets the requirements of the applicable EU directives. WEEE mark. The product must not be disposed of in household waste; dispose of it through environmentally friendly collection centres. Observe the documentation. The documentation contains safety information. 3.5 The function of the switches PV disconnector (SPV) The PV disconnector (SPV) is in the DC circuit...
  • Page 14: Storage And Transport

    „ Transport the battery modules in their original packaging only. If you no longer have the original packaging, new packaging can be requested from sonnen GmbH. „ Never transport damaged battery modules. Lithium-ion batteries are hazardous goods. Therefore the following points must be ob-...
  • Page 15: Inspecting For Transport Damage

    Storage and transport | 4 „ Observe the general transport regulations based on the mode of transport as well as all legal regulations. „ Consult an external hazardous goods expert. Hazardous goods class UN number Battery module mass UN 3480 ‘lithium-ion batteries’ 24 kg (incl.
  • Page 16 4 | Storage and transport 2. Inspect the goods for open damage „ Inspect the packaging and transport goods for external damage in the presence of the shipper. „ Check the transport indicator affixed to the packaging of the main cabinet in the presence of the shipper.
  • Page 17: Transport To The Installation Location

    Storage and transport | 4 4.2.4 Transport to the installation location WARNING High weight of the storage system Risk of injury by lifting/dropping the storage system! „ Wear safety footwear when setting up. „ Ensure a secure footing. „ At least two people are necessary to carry the main cabinet of the storage system.
  • Page 18: Mounting

    5 | Mounting 5 Mounting 5.1 Scope of delivery „ Check the following scope of delivery to ensure it is complete. A1 A2 13 14 15 16 +49 (0) 8304 / 92933 - 444 · info@sonnenbatterie.de · www.sonnenbatterie.de +49 (0) 8304 / 92933 - 444 · info@sonnenbatterie.de · www.sonnenbatterie.de LINK-IN POWER...
  • Page 19: Selecting The Installation Location

    Mounting | 5 5.2 Selecting the installation location 5.2.1 Requirements for the installation location „ Observe the required ambient conditions (see Technical data [P. 9]). 5.2.2 Observing minimum distances 5 cm „ Observe the specified minimum distances to neighbouring objects. 15 cm The minimum distances ensure that: •...
  • Page 20: Removing The Cover Of The Extension Cabinet (Optional)

    • Material: metal or plastic with a flammability class of V-1 in accordance with UL94 • Fine thread: M32x1,5 • External diameter: 35 mm Additional blanking plugs and nuts are available from sonnen GmbH. 20 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 21: Requirements For Mounting Material

    Mounting | 5 • Temperature range: -60 °C to +200 °C 5.4.1 Requirements for mounting material „ Use only screws with the following properties: • Screw head diameter: max. 15 mm max. 15 mm 8 mm • Screw diameter: 8 mm max.
  • Page 22 5 | Mounting With small extension cabinet For storage systems consisting of main and small extension cabinet: „ Note that the storage system must be placed on the levelling mat or the pedestal (C). „ Drill the holes shown in red in the figure on the left.
  • Page 23: Mounting The Storage System

    Mounting | 5 5.4.4 Mounting the storage system 1. Mount the extension cabinet (optional) An extension cabinet shall be secured against tilting by attaching it to the wall. „ Mount the extension cabinet on the wall using suitable screws and dowels (see Requirements for mounting material [P. 21]).
  • Page 24 5 | Mounting „ Affix the edge protection on both openings in the floor of the main cabinet. Illustration 15: Attaching the edge protection 5. Mount the main cabinet „ Hang the main cabinet on the previously moun- ted screws. Illustration 16: Mounting the main cabinet 6.
  • Page 25: Electrical Installation

    Electrical installation | 6 6 Electrical installation DANGER Electrical work on the storage system and electrical distributor Danger to life due to electrocution! „ Switch off the storage system to electrically isolate it. „ Disconnect the relevant electrical circuits. „ Secure against anyone switching on the device again. „...
  • Page 26: Wiring Components In The Electrical Distributor

    6 | Electrical installation Miniature circuit breaker B20/B25 Power meter WM271 Transformer interface Residual current device (RCD) | Type B | 30 mA (not included in scope of delivery) Explanations for the components: • The miniature circuit breaker (1) protect the mains line of the storage system. •...
  • Page 27 Electrical installation | 6 N PE 1 2 3 N PE N = 15 L = 16 A1 A2 13 14 15 16 N PE Illustration 20: Circuit diagram overview – electrical connection at single-phase mains Consumers in building Storage system Transformer interface for consumption (A2) Miniature circuit breaker B20/B25 Current transformer for consumption - L1...
  • Page 28 6 | Electrical installation L1 L2 L3 N PE 1 2 3 N PE A1 A2 N L1 L2 L3 kWh 3~ L1 L2 L3 N PE Illustration 21: Circuit diagram overview – electrical connection at three-phase mains Consumers in building Storage system Transformer interface for consumption (A2) Miniature circuit breaker B20/B25...
  • Page 29: Connecting The Power Meter

    Electrical installation | 6 6.2 Connecting the power meter „ Connect the power meter as described in the previous section. The following points must be observed when connecting power meters: • Never confuse inputs A1 and A2! • The lines connected to the voltage measurement A1 A2 N L1 L2 L3 terminal strip (3) must be protected by suitable...
  • Page 30 6 | Electrical installation • In the case of a one-phase PV inverter or a single-phase mains, only the clamp-on cur- rent transformer for the phase in question is connected. The other two clamp-on cur- rent transformers must not be connected. L1 L2 L3 N PE L1 N PE 1 2 3...
  • Page 31: Configuring The Power Meter

    Electrical installation | 6 6.3 Configuring the power meter Tools: • Touch display for power meter WM271 The power meter only provides correct measured values when the right measurement mode is activated on the device. The single-phase measurement mode is the default set- ting.
  • Page 32 6 | Electrical installation „ Press twice until the setting 3P | 2.3P ap- pears. Illustration 33: SYS screen - change of measur- ing mode „ Press for a longer period of time until the sign (1) disappears. Illustration 34: SYS screen - setting 3P | 2.3P „...
  • Page 33: Connecting The Mains Line

    Electrical installation | 6 6.4 Connecting the mains line DANGER Electrical work on the storage system and electrical distributor Danger to life due to electrocution! „ Switch off the storage system to electrically isolate it. „ Disconnect the relevant electrical circuits. „...
  • Page 34: Connecting The Ethernet Line

    6 | Electrical installation 6.5 Connecting the ethernet line „ Use a patch cable with the following properties as the Ethernet cable: • The Patch cable is Cat 6. • The Patch cable is shielded. „ Connect the patch cable (1) as it is shown in the following illustration. „...
  • Page 35: Connecting The Modbus Line

    Electrical installation | 6 6.6 Connecting the modbus line Measurement data is transmitted from the power meter to the storage system using the Modbus line. It is essential to ensure that a screened patch cable is used and that the screen of the Modbus line is earthed in order to ensure optimal data transmission.
  • Page 36: Using Digital Inputs/Outputs

    External components (terminals, contactors, relays, etc.) needed to wire up the digital inputs/outputs are not supplied. 6.7.1 Connecting the signal line The signal line for using the digital inputs/outputs can be obtained from sonnen GmbH . Only this original signal line may be used.
  • Page 37: Using Digital Output Pv Reduction

    Electrical installation | 6 24 VDC Illustration 41: Connecting the signal line 1, 2 Knurled screw Signal line connector Signal line Bridge to connect terminals (not included in scope of delivery) Terminal strip (not included in scope of delivery) XDIO Digital inputs and outputs Wire colour Wire cross-sec- Voltage...
  • Page 38 6 | Electrical installation The PV reduction digital outputs can be used to automatically control the output power of the PV inverter so that the feed-in power does not exceed the required value in a 10- minute average interval. Illustration 42: PV reduction Signal line Earth (GND) DO PV reduction 1...
  • Page 39 – Coil voltage: 24 VDC – Max. control current: 50 mA – 1 make contact • sonnen recommends using the following relays: Manufacturer: Finder | Item no.: 483170240050 | Item designation: 48 Series Modular interface Prerequisite ü The PV inverter has a suitable interface for power control (e.g. an interface for a ripple control receiver).
  • Page 40: Using Digital Output Self-Consumption Switch

    6 | Electrical installation 6.7.3 Using digital output self-consumption switch Function The storage system software can be used to set a switch-on threshold and a minimum switch-on dur- ation. If the generation surplus (= generation – consump- tion – charging of the storage system) exceeds the set switch-on threshold, the self-consumption Illustration 43: Self-consumption switch switch is activated.
  • Page 41: Using Digital Output Min/Max Soc

    Electrical installation | 6 6.7.4 Using digital output min/max SOC Function The storage system software can be used to set a minimum state of charge (min SOC) and a maximum state of charge (max SOC). If the state of charge of the storage system drops below the min SOC value, the digital output is ac- tivated.
  • Page 42 24 VDC 6 | Electrical installation Application example – Combined heat and 24 VDC power station with operating contacts A combined heat and power station (3) with oper- RDBU GYPK ating contacts (4) can be wired up as shown in the left figure.
  • Page 43: Installing The Battery Modules

    Electrical installation | 6 6.8 Installing the battery modules DANGER Live voltage at the poles when battery modules are not switched off Danger to life due to electrocution! ü The battery modules must remain switched off at all times during install- ation.
  • Page 44: Positioning And Earthing The Battery Modules

    6 | Electrical installation LED ‘Power’ LED ‘Status’ Description Necessary action The battery module is not working Please contact the ser- properly. vice for help with troubleshooting. 6.8.1 Positioning and earthing the battery modules 1. 2 Illustration 49: Positioning the battery modules depending on the total capacity to be installed „...
  • Page 45 Electrical installation | 6 5 Nm POWER STATUS 7 Nm Illustration 50: Earthing the battery modules Earth line Screw Cable lug Self-locking nut Earth connection on battery module Cable lug Washer Contact washer Lock washer Earth bolt KD-504 | 22355 | EN | X02 45 / 64...
  • Page 46: Connecting The Bms Communication Lines

    6 | Electrical installation 6.8.2 Connecting the BMS communication lines „ Connect the patch cable installed in the main cabinet to the CONTROLLER socket on the first battery module. CONTROLLER CONTROLLER Illustration 51: Connecting the CONTROLLER line „ Connect the supplied patch cable as shown in the following illustration. The connection for each one runs from LINK-OUT to LINK-IN.
  • Page 47: Connecting The Battery Lines

    Electrical installation | 6 6.8.3 Connecting the battery lines DANGER Incorrectly connected battery lines Danger to life due to electrocution / Risk of fire outbreak! „ Ensure that all battery modules are connected in parallel, i. e. all plus poles of the battery modules are connected together (red to red). Likewise, en- sure that all minus poles of the battery modules are connected together (black to black).
  • Page 48 6 | Electrical installation If an extension cabinet is used: „ Connect the battery lines as shown in the following illustration. Illustration 54: Connecting the battery lines for up to 15 kWh storage capacity with an extension cabinet 48 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 49: Installing Covers

    Electrical installation | 6 6.9 Installing covers 6.9.1 Connecting earthing conductor An earthing conductor (7) is connected to the op- tional extension cabinet (2). „ Connect the other end of the earthing con- ductor to the earth bolt (3) on the cover (1). Take care of the positioning of the components (4 to 6).
  • Page 50: Connecting The Photovoltaic System

    6 | Electrical installation 6.10 Connecting the photovoltaic system DANGER Electrical work on the storage system Danger to life due to electrocution! „ Switch off the storage system to electrically isolate it. „ Disconnect the relevant electrical circuits. „ Secure against anyone switching on the device again. „...
  • Page 51 Electrical installation | 6 WARNING Plugging in/unplugging PV lines during operation Serious burns through arcing! Before plugging in/unplugging PV lines: „ Switch the PV disconnector (SPV) off. Prerequisite: ü The maximum input current of the PV inputs (see Technical data [P. 9]) must not be ex- ceeded.
  • Page 52: Commissioning

    „ Send a scan of the commissioning report to the following e-mail address within 5 work- ing days: service@sonnen.de and support@sonnen.com.au 7.2 Switching on the storage system The storage system can only be switched on if the public network voltage has been switched on first.
  • Page 53: Closing The Storage System

    Commissioning | 7 7.2.1 Closing the storage system „ Close the door of the main cabinet. „ Install the two Allen screws on the left side of the main cabinet. Illustration 59: Closing the main cabinet 7.2.2 Switching on the grid voltage „...
  • Page 54: Commissioning Assistant

    The storage system then starts up and performs a self-test. Once the self-test is success- ful, the storage system is ready to operate. When the storage system has started up and is running in normal operation, the sonnen Ec- lipse pulses white.
  • Page 55: Running The Commissioning Assistant

    Commissioning | 7 Laptop/PC 7.3.2 Running the commissioning assistant „ Navigate to the following internet address: https://find-my.sonnen-batterie.com https://find-my.sonnen-batterie.com The following window appears: 12345 123.456.78.99 Illustration 63: Website find-my.sonnen-batterie.com „ Choose the storage system to be configured and start the commissioning assistant 2.
  • Page 56: Decommissioning

    8 | Decommissioning 8 Decommissioning NOTICE Deep-discharge of the battery modules Destruction of the battery modules! „ Do not disconnect the storage system from the public grid for long periods of time. „ Never continue to operate battery modules which have been deep-dis- charged.
  • Page 57: Switching The Storage System Off To Electrically Isolate It

    Decommissioning | 8 8.2 Switching the storage system off to electrically isolate it When working on the storage system it must be completely switched off to be electrically isolated. 1. Switch off fuse switch F1 and PV disconnector SPV, as described in the previous section. 2.
  • Page 58: Troubleshooting

    UDP Port Service 1194 1196 „ Check whether the home network The sonnen Eclipse of the storage sys- The internet connection to the storage tem pulses orange. system has been interrupted. router is able to establish an inter- net connection.
  • Page 59: Uninstallation And Disposal

    „ Dispose of the storage system and the batteries it contains in an environmentally friendly way through suitable collection systems. „ Contact sonnen GmbH to dispose of old bat- teries. Illustration 66: WEEE symbol KD-504 | 22355 | EN | X02...
  • Page 60 S o n n e n A u s t r a l i a P t y L t d 6 0 4 S o u t h T o w e r 1-5 Railway Street, Chatswood NSW 2067 ACN 611 337 547 0408 802 388 support@sonnen.com.au...
  • Page 61 S o n n e n A u s t r a l i a P t y L t d 6 0 4 S o u t h T o w e r 1-5 Railway Street, Chatswood NSW 2067 ACN 611 337 547 0408 802 388 support@sonnen.com.au...
  • Page 62: Commissioning Report (Optional)

    Important: The commisioning report must only be filled in and sent out if the commissioning assistant 2 shows a corresponding message while initial commissioning! If so: Please send the filled in report to the following email address within 5 working days of successful commissioning: service@sonnen.de and support@sonnen.com.au Commissioning details Specialist company details...
  • Page 64 GmbH Am Riedbach 1 D-87499 Wildpoldsried...

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