Sonnen sonnenBatterie hybrid 9.53 Installation Instructions Manual

Sonnen sonnenBatterie hybrid 9.53 Installation Instructions Manual

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Installation instructions | for authorised electricians
sonnenBatterie hybrid 9.53
KD-504 • Part no. 22355 • Version X00
info@sonnen.de •
sonnen.de

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Summary of Contents for Sonnen sonnenBatterie hybrid 9.53

  • Page 1 Installation instructions | for authorised electricians sonnenBatterie hybrid 9.53 KD-504 • Part no. 22355 • Version X00 info@sonnen.de • sonnen.de...
  • Page 2 „ Retain this document for reference purposes. Publisher sonnen GmbH Am Riedbach 1 D-87499 Wildpoldsried Service number +49 8304 92933 444 Email info@sonnen.de Document Document number Part number 22355 Version Valid for Publication date 09/08/2018 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 3: Table Of Contents

    Table of contents Table of contents 1 Information about this document...................... 5 Target group of this document .................... 5 Designations in this document .................... 5 1.3 Explanation of symbols........................ 5 2 Safety................................ 6 Intended Use ............................ 6 2.2 Requirements for the electrician.................... 6 2.3 Operating the storage system.....................
  • Page 4 8 Decommissioning .......................... 57 8.1 Switching the storage system off.................. 57 8.2 Switching the storage system off to electrically isolate it........ 58 9 Troubleshooting.......................... 59 10 Uninstallation and disposal ...................... 60 10.1 Uninstallation.......................... 60 10.2 Disposal ............................ 60 11 Commissioning report........................ 61 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 5: Information About This Document

    Information about this document | 1 1 Information about this document This document describes the installation of the sonnenBatterie hybrid 9.53. „ Read this document in its entirety. „ Keep this document in the vicinity of the sonnenBatterie. 1.1 Target group of this document This document is intended for authorised electricians.
  • Page 6: Safety

    2 Safety 2.1 Intended Use The sonnenBatterie hybrid 9.53 is a battery storage system which can be used to store electrical energy. Improper use of this system poses a risk of death or injury to the user or third parties as well as damage to the product and other items of value.
  • Page 7: Product Modifications Or Changes To The Product Environment

    Safety | 2 as they are supervised or have been trained to safely use the device and under- stand the resulting risks of doing so. Children must not play with the device. Cleaning and user maintenance must not be carried out by children without su- pervision.
  • Page 8: Conduct In Case Of A Fire

    • A storage system fire can be extinguished using conventional extinguishing agents. • Water is recommended as an extinguishing agent in order to cool the battery modules and therefore prevent thermal runaway in battery modules which are still intact. 8 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 9 Safety | 2 Information on the battery modules: • The battery modules have a nominal voltage of 48 V (DC) and therefore fall into the range of protected extra-low voltage (under 60 V DC). • The battery modules do not contain metallic lithium. KD-504 | 22355 | EN | X00 9 / 64...
  • Page 10: Product Description

    4.5 kWh 6.75 kWh 9.0 kWh 11.25 kWh 13.5 kWh Nominal voltage 48 V Current (Max. continous) 75 A Short-circuit current(I 90 A Min. number of battery modules Max. number of battery modules 10 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 11 Product description | 3 Dimensions / weight without extension cabinet (from 2.5 up to 5 kWh) Dimensions (H/W/D) in cm 88/67/23 Weight in kg Dimensions / weight with small extension cabinet (from 2.5 up to 10 kWh) Dimensions (H/W/D) in cm 137/67/23 Weight in kg Dimensions / weight with big extension cabinet (from 2.5 up to 15 kWh)
  • Page 12: System Components

    2nd PV minus connection Connection to the second minus wire from the pv system. Mains connection Connection to the public electrical grid. XDIO Digital inputs and outputs Interface to emit and receive digital signals. Set ‘Retrofitting DRED port’ is available from sonnen GmbH. 12 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 13: Type Plate

    Product description | 3 XSO1 USB port Port for connection of an Z-Wave USB stick. XSO2 Modbus port Data connection to power meter. XSO3 Ethernet port Data connection to router for home network. XSO4 Reserve opening. 3.3 Type plate The type plate for the storage system is located on the outer surface of the sys- tem.
  • Page 14: The Function Of The Switches

    The circuit breaker (4) is in the AC cir- Storage system cuit between the public electricity net- Inverter work (5) and the storage system (2). AC circuit breaker Mains connection Battery Fuse switch PV disconnector 14 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 15: Transport And Storage

    „ Transport the battery modules in their original packaging only. If you no longer have the original packaging, new packaging can be requested from sonnen GmbH. „ Never transport damaged battery modules. Lithium-ion batteries are hazardous goods. Therefore the following points must...
  • Page 16: Inspecting For Transport Damage

    The following time frames apply in the case of hidden transport damage: • Deutsche Post / DHL / parcel services: report damage within 24 hours • Shipping company: report damage within 7 days Proceed as follows: 16 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 17 Transport and storage | 4 1. Check the shipping documents „ Check the recipient address and numbers of shipped goods in the presence of the shipper. 2. Inspect the goods for open damage „ Inspect the packaging and transport goods for external damage in the pres- ence of the shipper.
  • Page 18: Transport To The Installation Location

    2. Open all main cabinet doors. 3. Leave the storage system to stand for at least 24 hours with open main cab- inet doors. 4. Only then can you commission the storage system. 18 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 19: Mounting

    Mounting | 5 5 Mounting 5.1 Scope of delivery „ Check the following scope of delivery to ensure it is complete. A1 A2 13 14 15 16 +49 (0) 8304 / 92933 - 444 · info@sonnenbatterie.de · www.sonnenbatterie.de +49 (0) 8304 / 92933 - 444 · info@sonnenbatterie.de · www.sonnenbatterie.de LINK-IN POWER...
  • Page 20: Selecting The Installation Location

    5.3.1 Opening the main cabinet „ Remove the two Allen screws on the left side of the main cabinet. „ Open the door of the main cabinet. Illustration 5: Opening the door of the main cab- inet 20 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 21: Removing The Cover Of The Extension Cabinet (Optional)

    • Material: metal or plastic with a flammability class of V-1 in accordance with UL94 • Fine thread: M32x1,5 • External diameter: 35 mm Additional blanking plugs and nuts are available from sonnen GmbH. KD-504 | 22355 | EN | X00 21 / 64...
  • Page 22: Requirements For Mounting Material

    If the storage system is used without extension cabinet it is a good idea to ob- serve the dimensions provided in one of the two figures above. That way no new holes need to be drilled if the storage system is extended at a later time. 22 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 23 Mounting | 5 With small extension cabinet For storage systems consisting of main and small extension cabinet: „ Note that the storage system must be placed on the levelling mat or the pedestal (C). „ Drill the holes shown in red in the fig- ure on the left.
  • Page 24: Mounting The Storage System

    Illustration 14: Attaching blanking caps 4. Affix edge protection (optional) If an extension cabinet is used edge protection needs to be installed at the open- ings in the floor of the main cabinet. 24 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 25 Mounting | 5 „ Affix the edge protection on both openings in the floor of the main cab- inet. Illustration 15: Attaching the edge protection 5. Mount the main cabinet „ Hang the main cabinet on the previ- ously mounted screws. Illustration 16: Mounting the main cabinet 6.
  • Page 26: Electrical Installation

    „ Place the following components in the electrical distributor: A1 A2 13 14 15 16 1 2 3 2 3 4 5 6 7 Illustration 19: Components to be placed in the distributor Miniature circuit breaker B20/B25 26 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 27: Wiring Components In The Electrical Distributor

    Electrical installation | 6 Power meter WM271 Transformer interface Residual current device (RCD) | Type B | 30 mA (not included in scope of deliv- ery) Explanations for the components: • The miniature circuit breaker (1) protect the mains line of the storage system. •...
  • Page 28 Current transformer for consumption - L2 Miniature circuit breaker Current transformer for consumption - L3 Power meter WM271 Mains line Bidirectional counter Mains connection socket XAC Public electrical mains Protection of the line must be ensured. 28 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 29 Electrical installation | 6 L1 L2 L3 N PE 1 2 3 N PE A1 A2 N L1 L2 L3 kWh 3~ L1 L2 L3 N PE Illustration 21: Circuit diagram overview – electrical connection at three-phase mains Consumers in building Storage system Transformer interface for consumption (A2) Miniature circuit breaker B20/B25...
  • Page 30: Connecting The Power Meter

    (3~) mains wire as shown on the top part of the figure. 13 14 15 16 Illustration 23: Connection to the voltage ter- minal strip at single-phase (1~) and three- phase (3~) mains 30 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 31 Electrical installation | 6 • The clamp-on current transformers are clamped across the affected lines. The energy flow direction of the clamp-on current transformer must be observed. The energy flow in the line must run from K to L. Illustration 24: left: correct energy flow direc- tion / right: incorrect energy flow direction •...
  • Page 32: Configuring The Power Meter

    Illustration 30: Password entry screen „ Press once. The SYS screen appears. Illustration 31: CnGPASS screen „ Press once. Now it is possible to change the measur- ing mode. Illustration 32: SYS screen 32 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 33 Electrical installation | 6 „ Press twice until the setting 3P | 2.3P appears. Illustration 33: SYS screen - change of measur- ing mode „ Press for a longer period of time until the sign (1) disappears. Illustration 34: SYS screen - setting 3P | 2.3P „...
  • Page 34: Connecting The Mains Line

    Ensure that the stickers (1, 2) face upwards. „ Close the lock (3). Illustration 38: Connection of the mains line to the connection socket 1, 2 Sticker Lock Mains connection socket Mains connection on the storage system 34 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 35: Connecting The Ethernet Line

    Electrical installation | 6 6.5 Connecting the ethernet line „ Use a patch cable with the following properties as the Ethernet cable: • The Patch cable is Cat 6. • The Patch cable is shielded. „ Connect the patch cable (1) as it is shown in the following illustration. „...
  • Page 36: Connecting The Modbus Line

    Modbus terminal strip (3): „ Install a jumper (4) between pins 6 and 8 on the Modbus terminal strip (3) connector. Install the supplied screen clamp for this purpose as described in the provided instructions. 36 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 37: Using Digital Inputs/Outputs

    6.7.1 Connecting the signal line The signal line for using the digital inputs/outputs can be obtained from sonnen GmbH . Only this original signal line may be used. The digital inputs and outputs (XDIO) are on the top side of the storage system.
  • Page 38: Using Digital Output Pv Reduction

    Using the PV reduction digital outputs - PV reduction 1 and 2 - is a good idea if the feed-in power of the PV system must not exceed a fixed value (feed-in limit). 38 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 39 Electrical installation | 6 The PV reduction digital outputs can be used to automatically control the output power of the PV inverter so that the feed-in power does not exceed the required value in a 10-minute average interval. Illustration 42: PV reduction Signal line Earth (GND) DO PV reduction 1...
  • Page 40 – Coil voltage: 24 VDC – Max. control current: 50 mA – 1 make contact • sonnen recommends using the following relays: Manufacturer: Finder | Item no.: 483170240050 | Item designation: 48 Series Modular interface Prerequisite ü The PV inverter has a suitable interface for power control (e.g. an interface for a ripple control receiver).
  • Page 41: Using Digital Output Self-Consumption Switch

    Electrical installation | 6 6.7.3 Using digital output self-consumption switch Function The storage system software can be used to set a switch-on threshold and a min- imum switch-on duration. If the generation surplus (= generation – consumption – charging of the storage system) exceeds the set switch-on Illustration 43: Self-consumption switch threshold, the self-consumption switch is...
  • Page 42: Using Digital Output Min/Max Soc

    If the di- gital CHP input is activated, then the set power will be added to the power cur- rently being produced. 42 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 43 24 VDC Electrical installation | 6 Application example – Combined heat 24 VDC and power station with operating contacts RDBU GYPK A combined heat and power station (3) with operating contacts (4) can be wired up as shown in the left figure. If the operating contacts (4) close, the di- gital CHP (2) input will be activated.
  • Page 44: Installing The Battery Modules

    1,5 s OFF 0,5 s ON 0,5 s ON The battery module is dischar- ging, limitation is active. 1,5 s OFF 1,5 s OFF 0,5 s ON The battery module is in standby mode, limitation is active. 1,5 s OFF 44 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 45: Positioning And Earthing The Battery Modules

    Electrical installation | 6 LED ‘Power’ LED ‘Status’ Description Necessary action The battery module is not work- Please contact the ing properly. service for help with troubleshooting. 6.8.1 Positioning and earthing the battery modules 1. 2 Illustration 49: Positioning the battery modules depending on the total capacity to be installed „...
  • Page 46 6 | Electrical installation POWER STATUS Illustration 50: Earthing the battery modules Earth line Screw Cable lug Self-locking nut Earth connection on battery module Cable lug Washer Contact washer Lock washer Earth bolt 46 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 47: Connecting The Bms Communication Lines

    Electrical installation | 6 6.8.2 Connecting the BMS communication lines „ Connect the patch cable installed in the main cabinet to the CONTROL- LER socket on the first battery mod- ule. CONTROLLER CONTROLLER Illustration 51: Connecting the CONTROLLER line „ Connect the supplied patch cable as shown in the following illustration. The connection for each one runs from LINK-OUT to LINK-IN.
  • Page 48: Connecting The Battery Lines

    If no extension cabinet is used: „ Connect the battery lines as shown in the following illustration. Illustration 53: Connecting the battery lines for 2.5 kWh and 5 kWh storage capacity without an ex- tension cabinet 48 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 49 Electrical installation | 6 If an extension cabinet is used: „ Connect the battery lines as shown in the following illustration. Illustration 54: Connecting the battery lines for up to 15 kWh storage capacity with an extension cabinet KD-504 | 22355 | EN | X00 49 / 64...
  • Page 50: Installing Covers

    „ Close the door of the main cabinet and align the cover. „ Fully tighten the screws. Illustration 56: Mounting the cover of the extension cabinet 50 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 51: Connecting The Photovoltaic System

    Electrical installation | 6 6.10 Connecting the photovoltaic system DANGER Electrical work on the storage system Danger to life due to electrocution! „ Switch off the storage system to electrically isolate it. „ Disconnect the relevant electrical circuits. „ Secure against anyone switching on the device again. „...
  • Page 52 If you want to connect a second string of the PV system: „ Connect the PV plus wire 2 (5) to the XPV2P connection. „ Connect the PV minus wire 2 (4) to the XPV2M connection. 52 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 53: Commissioning

    „ Make a copy of the filled in commissioning report, the original remains with the operator. „ Send a scan of the commissioning report to the following e-mail address within 5 working days: service@sonnen.de 7.2 Switching on the storage system The storage system can only be switched on if the public network voltage has been switched on first.
  • Page 54: Switching On The Fuse Switch F1

    The operator as well as the authorised electrician have to enter some in- formation while the commissioning assistant is running. The storage system is only ready for operation if the commissioning assistant is fully completed. 54 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 55: Establishing Connection To The Storage System

    Illustration 62: Ethernet wiring 1, 3 Ethernet line Router of the home network Laptop „ Enter the address ‘https://find-my.sonnen-batterie.com‘ into your browser’s address line. https://find-my.sonnen-batterie.com The following window appears: Illustration 63: Website find-my.sonnen-batterie.com „ Choose the storage system to be configured. To do this, click the Configure button.
  • Page 56: Running The Commissioning Assistant

    1 Language selection list 2 User selection list 3 Password entry box 4 Confirm button „ Click ‘start’ to run the commissioning assistant. „ Run the commissioning assistant until it is fully completed. 56 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 57: Decommissioning

    Decommissioning | 8 8 Decommissioning NOTICE Deep-discharge of the battery modules Destruction of the battery modules! „ Do not disconnect the storage system from the public grid for long peri- ods of time. „ Never continue to operate battery modules which have been deep-dis- charged.
  • Page 58: Switching The Storage System Off To Electrically Isolate It

    5. Wait at least 5 minutes until the capacitors in the inverter have fully discharged. 6. Carefully check that there is no voltage inside the storage system. The battery modules are the sole remaining sources of voltage in the storage sys- tem. 58 / 64 Installation instructions sonnenBatterie hybrid 9.53...
  • Page 59: Troubleshooting

    No connection to the web interface of No connection between the the storage system (https://find- storage system and the server. between the storage system and my.sonnen-batterie.com ) or to the in- the Router of the home network is ternet portal (https://my.sonnen-bat- correctly connected. terie.com ).
  • Page 60: Uninstallation And Disposal

    „ Dispose of the storage system and the batteries it contains in an environ- mentally friendly way through suitable collection systems. „ Contact sonnen GmbH to dispose of old batteries. In accordance with the German Battery Act (BattG 2009), sonnen GmbH will ac- cept old batteries free of charge.
  • Page 61: Commissioning Report

    Commissioning report The completed commissioning report and the commissioning images (see next page) must be sent to the ► following email address within 5 working days of successful commissioning: service@sonnenbatterie.de Storage system serial number Company Date of commissioning Street Post code, town Telephone Surname, first name Email address...
  • Page 62 Commissioning report Please provide the following images along with the commissioning report on completion of a sonnen system install. Example: Example: ✔ Complete storage ✔ Battery Connection system ✔ Door Open Main Fuse Board ✔ ✔ System Connections ✔ Power Meter Wiring...
  • Page 64 GmbH Am Riedbach 1 D-87499 Wildpoldsried...

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