Tennant B10 Service Information Manual
  1. Manuals
  2. Brands
  3. Tennant Manuals
  4. Floor Machine
  5. B10
  6. Service information manual

Tennant B10 Service Information Manual

Rider burnisher
Hide thumbs Also See for B10:
Table of Contents

Advertisement

Quick Links

See also: Operator's Manual
QA Controls® Supervisor Settings
TennantTrue® Parts
To view, print or download
the latest parts or operator's
manual, visit:
www.tennantco.com/manuals
North America / International
www.tennantco.com
Service Information Manual
*9010736*
B10
Rider Burnisher
9010736
Rev. 01 (5-2013)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the B10 and is the answer not in the manual?

Questions and answers

Edward Hara
February 27, 2025

How much amperage does the drive motor draw

0
1 comments:
Mr. Anderson
May 14, 2025

The drive motor for the Tennant B10 draws 100 amps at 36 volts.

This answer is automatically generated

0

Related Manuals for Tennant B10

Summary of Contents for Tennant B10

  • Page 1 Rider Burnisher Service Information Manual QA Controls® Supervisor Settings TennantTrue® Parts To view, print or download the latest parts or operator’s manual, visit: www.tennantco.com/manuals 9010736 North America / International Rev. 01 (5-2013) *9010736* www.tennantco.com...
  • Page 2 INTRODUCTION INTENDED USE This manual provides necessary service and mainten- The B10 Rider Burnisher machine is intended for ance instructions. commercial use, for example in hotels, schools, hospitals, factories, shops, offices and rental businesses. It is designed to burnish dry hard floor...

  • Page 3: Table Of Contents

    BaCk-up aLarm . . . . . . . . . . . . . . . . . . . . . . 4-18 Battery CharGer (on BoarD) . . . . . . . 4-20 B10 Service Information (5-13)
  • Page 4 CONTENTS B10 Service Information (5-13)

  • Page 5: Safety Precautions

    With pads or accessories not supplied or WARNING: To Reduce the Risk of Fire, approved by Tennant. The use of other Explosion, Electric Shock or Injury: pads may impair safety. In areas with possible falling objects. Read manual before operating machine.
  • Page 6 Use jack or hoist that will support machine weight. Wear appropriate personal protection equipment as needed and where recommended in this manual. For Safety: wear protective gloves. For Safety: wear eye protection. For Safety: wear protective dust mask. B10 Service Information (5-13)
  • Page 7 -- Located behind kick panel on control board cover. WARNING LABEL - - Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging. -- Located on backside of seat panel. B10 Service Information (5-13)
  • Page 8 SAFETY PRECAUTIONS SAFETY PRECAUTIONS B10 Service Information (5-13)

  • Page 9: General Information

    ComponentS . . . . . . . . . . . . . 2-9 maChine DimenSionS . . . . . . . . . . . . . . . . 2-10 b10 Service information (5-13)

  • Page 10: Component Locator

    Light* module, iriS™ telemetry* on-board battery Charger* m Current Shunt (iriS™)* actuator, burnish head Lift o throttle/brake Sensor Key Switch, e-Stop Switch, Directional Switch, bDi (battery Discharge indicator) Q touch panel battery Compartment * optional equipment b10 Service information (5-13)

  • Page 11: Electrical Schematic, Master

    GENERAL INFORMATION ELECTRICAL SCHEMATIC (1 of 2) B10 Control Board 46/BLU 36/BLU b10 Service information (5-13)

  • Page 12: Electrical Schematic, Master

    GENERAL INFORMATION ELECTRICAL SCHEMATIC (2 of 2) B10 Control Board 45/GRN b10 Service information (5-13)

  • Page 13: Electrical Schematic Symbols

    Sweep OFF Sweep ON N.C. Relay Contacts Sensor Vac & Swee (Variable Resistor) Notes N.O. Relay Contacts Momenary Switch N.O. Assembly Contact Switch N.C. Horn or Alarm AC Plug Operational Solenoid Valve Capacitor Light Electro- Magnetic Brake b10 Service information (5-13)

  • Page 14: Operational Matrix

    • Neutral (1-2 Second Delay) • Seat Switch Closed • Seat Switch Open • Load Current Fault Back-Up Alarm • Reverse Switch Input • Forward Switch Input • Hospital Mode - Silent • Load Current Fault MOM001 b10 Service information (5-13)

  • Page 15: Fastener Torque

    508 - 660 nm 177 - 230 nm 409 - 530 nm 574 - 745 nm 686 - 890 nm 227 - 295 nm 520 - 675 nm 732 - 950 nm 879 - 1140 nm b10 Service information (5-13)
  • Page 16 <2 .5 m/s2 machine vibration uncertainty K 0 .2 m/s2 0 .2 m/s2 ambient operating temperature min: 32°f/0°C min: 32°f/0°C max: 110°f/43°C max: 110°f/43°C Values per ieC 60335-2-72 Specifications are subject to change without notice . b10 Service information (5-13)

  • Page 17: Electrical Components

    Down Pressure 1 LED 65 Amps 70 Amps 75 Amps Down Pressure 2 LEDs 73 Amps 78 Amps 83 Amps Down Pressure 3 LEDs 80 Amps 85 Amps 90 Amps Specifications are subject to change without notice . B10 Service Information (5-13)

  • Page 18: Machine Dimensions

    GENERAL INFORMATION SPECIFICATIONS MACHINE DIMENSIONS 30 in / 762 mm (24 in / 610 mm Model) 31.5 in / 800 mm (27 in / 686 mm Model) 55 in 1,397 mm 58.5 in / 1,486 mm 2-10 b10 Service information (5-13)
  • Page 19 StorIng MachIne . . . . . . . . . . . . . . . . . . . . . . . . 3-7 B10 Service Information (5-13)

  • Page 20: Maintenance Chart

    Check, clean, replace Vacuum exhaust filter Check, clean, replace Steering chain and pivot points Lubricate with grease 750 Hours Propel Motor Replace carbon brushes 1000 Hours Pad Motor Replace carbon brushes O = Operator T = Trained Personnel B10 Service Information (5-13)

  • Page 21: After Every Use

    2. Check the dust collection bag for fullness. Replace bag when full (Figure 39). See INSTALLING DUST COLLECTION BAG. FIG. 41 5. Charge batteries (Figure 42). See CHARGING BATTERIES. FIG. 39 OFF--BOARD CHARGER ON--BOARD CHARGER FIG. 42 B10 Service Information (5-13)

  • Page 22: After Weekly Use

    3. Replace the exhaust filter in the active dust control 690 kPa. vacuum (Figure 48). Remove the filter holder at bottom of vacuum to access exhaust filter. WARNING: When servicing machine, wear appropriate personal protection equipment as needed. FIG. 48 FIG. 45 B10 Service Information (5-13)

  • Page 23: Battery Maintenance

    Your machine is equipped with either wet/lead--acid or sealed AGM batteries supplied by Tennant. FOR SAFETY: When servicing batteries, wear protective gloves and eye protection. Avoid contact with battery acid.

  • Page 24: Machine Jacking

    Block machine up with jack stands. FIG. 52 4. Submerge the other end of the hand pump hose into a bottle of distilled water (Figure 53). FIG. 55 Distilled Water FIG. 53 B10 Service Information (5-13)

  • Page 25: Pushing Towing And Transporting

    NOTE: To prevent potential machine damage store level. machine in a rodent and insect free environment. FOR SAFETY: When transporting machine, use a 3. Remove the batteries, or charge them every three ramp that can support the machine weight and months. operator. B10 Service Information (5-13)
  • Page 26 MAINTENANCE B10 Service Information (5-13)
  • Page 27 BURNISH HEAD lIFT . . . . . . . . . . . . . . . . . . . 4-32 ADC (ACTIVE DUST CONTROl) . . . . . . . . . 4-34 B10 Service Information (5-13)

  • Page 28: Configuration Modes

    . Release the buttons after 10 seconds . Observe the down pressure lEDs . Down pressure lED #1 indicates a 24 in(61 cm) configuration or lED #3 indicates a 27 in(69 cm) configuration . 27 inch (69 cm) 24 inch (61 cm) B10 Service Information (5-13)

  • Page 29: Battery Select Mode

    . Release the buttons after 10 seconds . Sealed (Gel) EU Flooded US Flooded Press the decrease propel speed button to scroll to the desired battery selection . B10 Service Information (5-13)

  • Page 30: Reverse Alarm Select Mode

    125 fpm 150 fpm 175 fpm 2 lEDs 150 fpm 175 fpm 200 fpm 3 lEDs 250 fpm 275 fpm 300 fpm fpm = feet per minute Turn the key OFF to save the selection . B10 Service Information (5-13)

  • Page 31: Supervisor Mode

    ON with 1-STEP Burnish 1 lED 65 Amps 70 Amps 75 Amps 2 lEDs 73 Amps 78 Amps 83 Amps 3 lEDs 80 Amps 85 Amps 90 Amps Turn the key OFF to save the selection . B10 Service Information (5-13)

  • Page 32: Setup Mode

    . Release the button after 10 seconds . The vacuum lED flashes for approximately 2 seconds while entering ADC mode and continues to flash if ADC was enabled or turns OFF if ADC was disabled . B10 Service Information (5-13)

  • Page 33: Diagnostic Modes

    Day - One’s Place Year - Ten’s Place Year - One’s Place Step Circuit description Output Pin(s) Burnish Head Actuator J6-4 Burnish Motor Contac- J6-21, J6-23 Parking Brake J6-25 Active Dust Control J9-1, J9-2 (Option) Horn J6-15 B10 Service Information (5-13)
  • Page 34 6. Head Actuator Circuit Open = Flashing 16. (Not Used) 6. Head Actuator Circuit Shorted = Steady 7. Horn Circuit Open = Flashing 7. Horn Circuit Shorted = Steady 8. (Not Used) Turn the key switch OFF to exit self-test mode . B10 Service Information (5-13)

  • Page 35: Manual Mode

    Burnish Head Pressure (momentary) (-) Decrease Down Raises the Burnish Head Pressure (momentary) 1-STEP Burnish Burnish Motor (on/off ) Active Dust Control Vacuum Fan Motor (on/off) Vacuum Turn the key switch OFF to exit manual mode . B10 Service Information (5-13)

  • Page 36: Input Display Mode

    14. Flashes in Input Display Mode 7. Directional Switch = Forward Position 15. Seat Switch = Open 8. Brake Pedal = Pressed 16. (Not Used) Turn the key switch OFF to exit input display mode . 4-10 B10 Service Information (5-13)
  • Page 37 Press and hold the (+) increase down pressure and pad change buttons while turning on the key switch . Release the buttons after 10 seconds . Propel diagnostics mode is active when BDI (battery discharge indicator) lED #5 begins to flash . 4-11 B10 Service Information (5-13)

  • Page 38: Propel Diagnostics Mode

    14. (Not Used) 7. Mid-level Brake Input* 15. Flashes in Propel Diagnostics Mode 8. (Not Used) 16. (Not Used) *Full Brake Input = No Corresponding lEDs Turn the key switch OFF to exit propel diagnostics mode . 4-12 B10 Service Information (5-13)
  • Page 39 • Down Pressure LEDs #1 and 3 ON (Flashing) Burnish Motor Contactor Over SET: Burnish motor contactor coil circuit is Current shorted. CLEAR: Correct fault condition and cycle key switch. • Fault LED ON (Flashing) • Down Pressure LED#2 ON (Flashing) FMM001 4-13 B10 Service Information (5-13)
  • Page 40 5 minutes. Or, > 7 Amps for 2 minutes. Or, > 9 Amps for 15 seconds. CLEAR: Correct fault condition and cycle key switch. • Fault LED ON (Flashing) • Vaccum LED ON (Flashing) FMM001_2 4-14 B10 Service Information (5-13)
  • Page 41 SET: Forward or reverse throttle input present Propel Interlock - (HPD) High Pedal during power up cycle. Disable CLEAR: Correct fault condition and cycle key switch. • BDI (Battery Discharge Indicator) LEDs #1-2-3-4-5 (Ripple) Audible Beeps (Repeating) FMM002 4-15 B10 Service Information (5-13)
  • Page 42 • Fault LED ON (Flashing) • Propel Speed LED #1 ON (Flashing) Audible Beeps (Repeating) SET: Battery charger interlock switch is open. Propel Interlock - Charger Interlock Audible Beeps CLEAR: Disconnect charger and cycle key switch. (Repeating) FMM002_2 4-16 B10 Service Information (5-13)

  • Page 43: Faults

    FUSE LOCATION Flooded lead-Acid or AGM batteries . NOTE: The dip switches below are shown in the default Lead- Acid position. Dip #1 OBC005 TyPE flooded OFF ON OFF ON OFF OFF OFF ON OFF ON 4-17 B10 Service Information (5-13)

  • Page 44: Back-Up Alarm

    INPUT J6-15 HORN 14F/YEL 23/ORG Operational Matrix: Enabled Disabled Battery Positive + • Rev Switch Input • Fwd Switch Input Back-Up Battery Negative - • Hospital Mode - Silent Alarm • Load Current Fault PMC011 4-18 B10 Service Information (5-13)
  • Page 45 Backprobe = To insert voltmeter probe(s) into the back of a connector to contact a terminal(s) while the circuit oper- ates or should be operating . lED = light Emitting Diode VDC = DC Voltage 4-19 B10 Service Information (5-13)
  • Page 46 SWITCHED B(+) 3/ORA POWER SUPPLY 13A/BLK B (-) SWITCHED B(+) POWER SUPPLY B10 Control Board Battery Positive + NOTE: Battery charger interlock harness connects to main Battery Negative - harness SW-1 interlock connection. AC Volts PMC021 4-20 B10 Service Information (5-13)
  • Page 47 0 .050 (50 points) specific gravity of each other? Terms: AC = Alternating Current AGM = Absorbed Glass Mat Specific Gravity = Relative density of a substance compared to water (1 .000 specific gravity) 4-21 B10 Service Information (5-13)
  • Page 48 SWITCHED B(+) 3/ORA POWER SUPPLY 13A/BLK B (-) SWITCHED B(+) POWER SUPPLY B10 Control Board Battery Positive + NOTE: Battery charger interlock harness connects to main Battery Negative - harness SW-1 interlock connection. AC Volts PMC021 4-22 B10 Service Information (5-13)
  • Page 49 0 .050 (50 points) specific gravity of each other? Terms: AC = Alternating Current AGM = Absorbed Glass Mat Specific Gravity = Relative density of a substance compared to water (water = 1 .000 specific gravity) 4-23 B10 Service Information (5-13)

  • Page 50: Battery Charger (On Board)

    Battery Negative - • E-Stop Switch Closed (Up) • Battery Charger ON Parking • Fwd/Rev Throttle Input • Neutral (1-2 Second Delay) • Seat Switch Closed Brake • Seat Switch Open PMC015 • Load Current Fault 4-24 B10 Service Information (5-13)
  • Page 51 Test voltage applied to the parking brake as shown place Neces- on the electrical schematic sary Compo- • Are the electrical circuits operating as shown on the nents electrical schematic? Terms: lEDs = light Emitting Diodes 4-25 B10 Service Information (5-13)

  • Page 52: Burnish Motor

    Battery Positive + • 1-STEP Burnish ON • 1-STEP Burnish OFF Burnish • Fwd/Rev Throttle Input Battery Negative - • Neutral - Ready State Motor ON • Low Battery Voltage • Load Current Fault PMC016 4-26 B10 Service Information (5-13)
  • Page 53 Enable burnish motor Repair or Re- • Test voltage applied to the burnish motor as shown place Neces- on the electrical schematic sary Compo- • Are the electrical circuits operating as shown on the nents electrical schematic? 4-27 B10 Service Information (5-13)
  • Page 54 Ground Stand-O 150A 1A/RED 4B/YEL Charger E-Stop Interlock Switch Switch 14H/YEL Switch J6-24 SWITCHED B(+) 3/ORA POWER SUPPLY 13A/BLK B (-) SWITCHED B(+) POWER SUPPLY B10 Control Board Battery Positive + Battery Negative - PMC017 4-28 B10 Service Information (5-13)

  • Page 55: Power-Up Circuit

    Step #1 age Drop shown on the electrical schematic location and • Are the electrical circuits operating as shown on the Repair or Re- electrical schematic? place Neces- sary Compo- nents Terms: VDC = DC Voltage 4-29 B10 Service Information (5-13)

  • Page 56: Propel 2

    Enabled Disabled Battery Positive + • Seat Switch Closed • Seat Switch Open • Foot Throttle • Neutral-Ready State Battery Negative - Propel Command • Brake Command • Fwd/Rev Switch Input • Controller Fault PMC018 4-30 B10 Service Information (5-13)
  • Page 57 Test voltage applied to the propel subsystem as place Neces- shown on the electrical schematic sary Compo- • Are the electrical circuits operating as shown on the nents electrical schematic? Terms: lED = light Emitting Diode VDC = Direct Current Voltage 4-31 B10 Service Information (5-13)

  • Page 58: Burnish Head Lift

    • 1-STEP Burnish ON • 1-STEP Burnish OFF • Fwd/Rev Throttle Input Head Down Battery Negative - • Neutral - Ready State (Completely • Low Battery Voltage • Load Current Fault - Pad ON) PMC019 4-32 B10 Service Information (5-13)
  • Page 59 Test voltage applied to burnish head lift subsystem Step #1 age Drop as shown on the electrical schematic location and • Are the electrical circuits operating as shown on the Repair or Re- electrical schematic? place Neces- sary Compo- nents 4-33 B10 Service Information (5-13)
  • Page 60 Disabled Battery Positive + • 1-STEP Burnish ON • 1-STEP Burnish OFF Vacuum Fan • Vacuum ON • Vacuum OFF Battery Negative - (Active Dust • Low Battery Voltage Control) • Load Current Fault PMC020 4-34 B10 Service Information (5-13)

  • Page 61: Adc (Active Dust Control)

    Neces- tem as shown on the electrical schematic sary Compo- • Are the electrical circuits operating as shown on the nents electrical schematic? Terms: lED = light Emitting Diode ADC = Active Dust Control 4-35 B10 Service Information (5-13)
  • Page 62 TROUBLESHOOTING 4-36 B10 Service Information (5-13)

  • Page 63: Service

    INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 5-18 THROTTLE/BRAKE SENSOR . . . . . . . . . . . . . . . . 5-19 B10 Service Information (5-13)

  • Page 64: Main Burnish Head

    NOTE: Alternative Method to Release Clevis Pin Tension: lower panel to allow access to electrical components . Support burnish head using a floor jack and turn actuator screw-drive using a pliers until clevis pin moves freely. Disconnect lift actuator from wire harness . B10 Service Information (5-13)
  • Page 65 . Turn key On and allow actuator to spin freely until it stops and then turn the key Off. B10 Service Information (5-13)
  • Page 66 BLESHOOTING section of this manual . Lower the burnish head and then turn the key off and disconnect the batteries . Disconnect electrical cables (2) from motor . Remove spring link mounting hardware (2) and set aside . B10 Service Information (5-13)
  • Page 67 LIFT ACTUATOR in the SERvICE section of this manual . Carefully remove the burnish head pivot hardware (2) and set hardware aside . NOTE: The linkage will release spring tension upward ap- proximately 1-2 inches when the hardware is removed. Remove burnish head . B10 Service Information (5-13)

  • Page 68: Installation

    Insert a sacrificial M8 bolt into the motor shaft and drive the motor and head assembly off of the pad driver . NOTE: Do not remove (4) brush holder phillips screws. The mounting nuts on the bottom side will fall into motor. B10 Service Information (5-13)
  • Page 69 . Remove brush tensioner springs (8) . Replace carbon brushes if they are less than 10mm (0 .375 in) . Carbon Brush Wear Limit: 10mm (0.375 in) MBM002 B10 Service Information (5-13)

  • Page 70: Wheel Drive Assembly

    Set steering wheel, shaft key, and boot aside . Remove drive assembly lower mounting hardware (4) and set aside . Remove control console mounting hardware (4) and set aside . Remove steering wheel center cap and set aside . B10 Service Information (5-13)
  • Page 71 Remove control console and set aside . ing collar from shaft . Set collar aside . NOTE: The purpose of the locking collar is to prevent steer- ing bearing damage if excessive downward force is applied to the steering wheel. B10 Service Information (5-13)

  • Page 72: Wheel Drive Assembly

    SafetY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1 . Installation is the reverse of removal . Remove mounting hardware (4) and set aside . 5-10 B10 Service Information (5-13)
  • Page 73 4 . Carefully jack up machine to remove drive assembly . inStalling wheel drive aSSeMBlY for SafetY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1 . Installation is the reverse of removal . 5-11 B10 Service Information (5-13)

  • Page 74: Carbon Brushes

    (0 .375 in) . Carbon Brush Wear Limit: 2 . Replace carbon brushes if they are less than 10mm (0 .375 in) . 10mm (0.375 in) Carbon Brush Wear Limit: 10mm (0.375 in) MBM002 MBM002 5-12 B10 Service Information (5-13)

  • Page 75: Drive Tire

    Remove rubber dust cover and set aside . Remove brake and rotor and set aside . Draw a line on the brake and drive assemblies to reference orientation during reassembly . 6 . Remove snap ring and set aside . 5-13 B10 Service Information (5-13)
  • Page 76 . aside . inStalling drive tire for SafetY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1 . Installation is the reverse of removal . 5-14 B10 Service Information (5-13)

  • Page 77: Parking Brake, Electromagnetic

    . Check the brake air gap next to each mounting pedestal using a feeler gauge . The air gap must be between 0 .008 in (0 .20mm) and 0 .012 in (0 .31mm) . 5-15 B10 Service Information (5-13)

  • Page 78: Checking Rotor

    4 mm (0 .18 in) thickness . Draw a line on the brake and drive assemblies to reference orientation during reassembly . New = 6.3mm (0.25in) Minimum = 4mm (0.18in) BET006 Remove brake assembly mounting hardware (3) and set aside . 5-16 B10 Service Information (5-13)

  • Page 79: Testing Brake Resistance

    Attach a static wrist strap to the battery (-) stand-off or battery (-) terminal to prevent ESD damage to the logic board . 3 . The brake resistance value should read 26-30 Ω . 5-17 B10 Service Information (5-13)
  • Page 80 52 in-lbs (6 Nm). See CONFIGURATION MODE in the TROUBLESHOOT- ING section of this manual to configure the software to match the actual machine configuration (i .e . active dust control, 24 in/27 in head, etc .) . 5-18 B10 Service Information (5-13)

  • Page 81: Throttle/Brake Sensor

    The throttle and brake hall effect sensor is a compo- nent of the pedal subassembly . TBS002 TBS001 Pin/cavitY noteS color POWER (BATTERY +) FORWARD OUTPUT (0-5vdc) YELLOW BRAKE (0-5vdc) BLUE GROUND (BATTERY -) BLACK GATE A GATE B 5-19 B10 Service Information (5-13)
  • Page 82 SHOOTING section . The change in voltage in Step 6 corresponding change in LEDs on the display when should correspond to a LED change on the instru- depressing the throttle pedal . ment panel . 5-20 B10 Service Information (5-13)
  • Page 83 We Need Your Help... As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.
  • Page 85 We Need Your Help... As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.

Table of Contents

Save PDF