ITV ICE MAKERS SPIKA Series Service Manual
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ITV ICE MAKERS SPIKA Series Service Manual

Ice cube makers - - undercounter models, modular models
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ICE CUBE MAKERS - UNDERCOUNTER MODELS
SPIKA NG 60
SPIKA NG 90
SPIKA NG 110
SPIKA NG 140
ICE CUBE MAKERS - MODULAR MODELS
SPIKA MS 220
SPIKA MS 410
SPIKA MS 400/600 22"
SERVICE MANUAL
SERVICE MANUAL
SPIKA SERIES
SPIKA
1

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Summary of Contents for ITV ICE MAKERS SPIKA Series

  • Page 1 SPIKA SERVICE MANUAL SERVICE MANUAL SPIKA SERIES ICE CUBE MAKERS - UNDERCOUNTER MODELS  SPIKA NG 60  SPIKA NG 90  SPIKA NG 110  SPIKA NG 140 ICE CUBE MAKERS - MODULAR MODELS  SPIKA MS 220 ...
  • Page 2 SPIKA SERVICE MANUAL HOW TO USE THIS MANUAL CORRECTLY DESCRIPTION OF THE CONTENT This manual has been created to provide the installation technician with information for the machine’s correct installation and effective maintenance. The document also contains a section that describes the cause of potential incidents as well as detailed information for resolving them.

  • Page 3: Table Of Contents

    SPIKA SERVICE MANUAL INDEX INTRODUCTION ..............................5 1.1. Warning ................................ 5 1.2. Reception of the machine ..........................6 INSTALLATION ..............................6 2.1. Placing of the ice maker ..........................6 2.2. Levelling of the ice maker ..........................7 2.3. Installation of modular equipments on top of bins ..................7 2.4.
  • Page 4 SPIKA SERVICE MANUAL TECHNICAL SPECIFICATIONS ..........................28 7.1. Dimensions, voltaje ............................ 28 7.2. Production Charts ............................34 USER TROUBLESHOOTING GUIDE ........................37 8.1. Undercounter models ..........................37 8.2. Modular models ............................38 WIRING DIAGRAMS ............................39 9.1. SPIKA NG (undercounter models) ......................39 9.2.

  • Page 5: Introduction

    SERVICE MANUAL 1. INTRODUCTION Thank you for purchasing a ‘Spika Series’ Ice Cube Maker by ITV. You have purchased one of the most reliable ice- making products on the market today. Carefully read the instructions contained in this manual since they provide important information relative to safety during installation, use, and maintenance.

  • Page 6: Reception Of The Machine

    SPIKA SERVICE MANUAL 1.2. Reception of the machine Inspect the exterior of the packaging. If it is broken or damaged, complain to the haulier. To checky whether the machine is damaged, UNPACK IT IN THE PRESENCE OF THE HAULIER and make a record on the reception document, or on a separate document, of any damage that the machine may have suffered.

  • Page 7: Levelling Of The Ice Maker

    SPIKA SERVICE MANUAL The air cooled SPIKA MS (modular) ice makers take the air through the back section and drive it off through the two lateral louvers. In the case it is not possible to respect the minimum distances recommended (see the picture in point 3.3) for these machines we recommend to install a water cooled unit.

  • Page 8: Minimum Distance To Obstacles

    SPIKA SERVICE MANUAL 2.4. Minimum distance to obstacles Please see below the recommended minimum distances for proper operation and efficient service. COMPACT MODELS MODULAR MODELS 4’’(10cm) 6’’(15cm) 6’’(15cm) 6’’(15cm) FRONT 6’’(15cm) FRONT 4’’(10cm) 29,5’’(75cm) CONNECTION DIAGRAM: The location must allow enough clearance for water drain and electrical connections in the rear of the ice machine.

  • Page 9: Water Supply Connection

    SPIKA SERVICE MANUAL 2.5. Water supply connection The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product (mainly in water cooled units). It also will have a remarkable influence on the appearance, hardness and flavor of the ice.

  • Page 10: Electrical Connection

    SPIKA SERVICE MANUAL 2.7. Electrical connection It is mandatory to ground the equipment. To avoid possible electric shock on individuals or damages to the equipment, the machine should be grounded pursuant local and/or national regulations as the case may be. The manufacturer shall be held harmless in case of damages arising due to the lack of the ground installation.

  • Page 11: Prior Checking And Start-Up

    SPIKA SERVICE MANUAL 3. PRIOR CHECKING AND START-UP 3.1. Prior checking  Is the machine level?  Are the voltage and frequency as indicated on the plate?  Are the drains connected and do they work?  Is it connected to cold water? ...

  • Page 12: Start-Up

    SPIKA SERVICE MANUAL REGULATION/CALIBRATION CYCLE AND STOCK THERMOSTATS MODEL REGULATION / CALIBRATION CYCLE THERMOSTAT STOCK THERMOSTAT SPIKA SPIKA NG 60 W1H SPIKA NG 60 A1H SPIKA NG 90 W1H SPIKA NG 90 A1H SPIKA NG 110 W1H SPIKA NG 110 A1H SPIKA NG 140 W1H SPIKA NG 140 A1H NOTE: The thermostat regulation may vary depending on the ambient temperature of water and on the place...

  • Page 13: Sequence Of Operation Undercounter Models (Ng)

    SPIKA SERVICE MANUAL Verify that after the final cycle, the frost on the aspiration pipe is at 20 mm (0.78 in) of the compressor. For modular models: Verify the ice slab with the pictures below. In case the thickness sensor needs to be regulated, rotate the thickness adjustment screw CW to increase bridge thickness.

  • Page 14: Sequence Of Operation -Modular Models (Ms)

    SPIKA SERVICE MANUAL 5. SEQUENCE OF OPERATION -MODULAR MODELS (MS) Initial Start-up: The pump and the drain electrovalve are energized during 30 seconds to empty the water tray preventing the scale build-up in water. Then the pump and the drain electrovalve are de-energized, and the water inlet valve is energized filling the water tray until the water level sensor detects the water reaches the appropriate level.

  • Page 15: Initial Start-Up

    SPIKA SERVICE MANUAL 5.1. Initial Start-up It is carried out at machine work start in following cases (being all outputs switched off): - when machine is connected to power supply. - when the switch is turned to the ICE position - after a stop due to full storage During start-up...

  • Page 16: Control Board

    SPIKA SERVICE MANUAL re-initiated. Continuous signal time for water level 5” Continuous signal time for ice thickness 10” Open curtain time to activate full storage indication 30” Start-up timing time 30” Operation launching maximum time 3.5’ Draining time during operation launching 45”...
  • Page 17 SPIKA SERVICE MANUAL Digital outputs SYMBOL Description Relays amp compressor (Relay / contactor) pump Water inlet valve Hot gas valve. Drain valve Free Digital inputs Symbol Description Ice position switch Switch for 3 positions: WASH Wash position switch Ice – 0 - wash Safety pressure switch / NC contact Curtain micro relay contact NC Free...

  • Page 18: Alarms

    SPIKA SERVICE MANUAL LED signalling Symbol Description LO 1-6 6 orange LEDs for each output LI 1- 7 7 green LEDs for each input LE 1-4 4 red LEDs for status/alarm (flashing) stand by – ice – full - wash 5.3.

  • Page 19: Cycle Timeout

    SPIKA SERVICE MANUAL 5.6. Cycle timeout If the production cycle time is more than t10 time without receiving any thickness detector signal (ESP), the next launching phase will be started. If the same thing happens again at the next launching, the machine will stop. * Signaling: Flashing in LE1.

  • Page 20: Maintenance And Cleaning Procedures

    SPIKA SERVICE MANUAL 6. MAINTENANCE AND CLEANING PROCEDURES It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Ice machines also require occasional cleaning of their water systems with a specifically designed chemical. This chemical dissolves mineral build up that forms during the ice making process.
  • Page 21 SPIKA SERVICE MANUAL d) Remove the auxiliary pipe for drain operations near the pump and empty the water tray. Return it to their original position to avoid water spill. Pipe for drain e) Prepare a solution of an appropriate product for the cleaning of ice machines (lime). Do not use hydrochloric acid.
  • Page 22 SPIKA SERVICE MANUAL Compressor switch h) Disconnect power. Remove the auxiliary pipe to drain and purge out the ice machine scale remover and residue. Replace it. Mix enough cleaning solution (as in point e) to clean parts and interior food zone surfaces. k) Remove shield.

  • Page 23: Cleaning Water Distribution System For Modular Models (Ms)

    SPIKA SERVICE MANUAL p) Sanitize all the interior surfaces of the freezing compartment (including the storage bin) applying liberally sanitizer solution, using a cloth or sponge. q) Return shield to its position. r) Connect power and water supplies. s) Fill water reservoir with the sanitizer solution. t) Switch on machine in order to run water pump.
  • Page 24 SPIKA SERVICE MANUAL 3) Prepare a solution of an appropriate product for the cleaning of ice machines (lime). Do not use hydrochloric acid. We recommend the use of any NSF approved scale removal product. In modular machines the water bucket is filled automatically so we recommend to prepare a previous solution (for example 1,89 liters(0,15 Gal)) according to the manufacturer’s instructions with the total quantity of product needed for the water tray: 3 liters (0,8 gal) for MS 440 and 6 liters (1,6 gal) for MS 880 and 4,1 liters for MS 400/600 (0,9 gal).
  • Page 25 SPIKA SERVICE MANUAL 4) Allow the solution to circulate in the water system for 30-40 minutes and then set the ice-wash switch to the OFF position. 5) To purge out the ice machine scale remover and residue move the ice-wash switch to the WASH (the machine will drain the reservoir and refill it) and then set the ice-wash switch to the OFF position.

  • Page 26: Cleaning The Bins (For Undercounter Models)

    SPIKA SERVICE MANUAL 14) Return the water tray and shield to their normal positions. 15) Connect power and water supplies. 16) To start a sanitation cleaning cycle, move the ice-wash switch to the WASH position. The machine will drain the reservoir and refill it. Pour the sanitizer into the water reservoir to get a solution as in the point 12 (the volume in the water tray is approximately 3 liters(0.8 gal) for MS 440) and 6 liters (1.6 gal) for MS 880 and 4,1 liters for MS 400/600 (0,9 gal)).

  • Page 27: External Cleaning Of The Machine

    SPIKA SERVICE MANUAL Front grid Back panel 3) Clean condenser using a vacuum cleaner, soft brush or low pressure air. Clean from top to bottom, not side to side. Be careful not to bend the condenser fins. WATER CONDENSER The water condenser may require cleaning due to scale build-up. The cleaning procedures require special pumps and cleaning solutions.

  • Page 28: Technical Specifications

    SPIKA SERVICE MANUAL 7. TECHNICAL SPECIFICATIONS 7.1. Dimensions, voltage SPIKA NG UNDERCOUNTER...
  • Page 29 SPIKA SERVICE MANUAL VOLTAGE CUBE VOLTAGE FUSE MODEL FREQUENCY cubic inch PHASES 220V / 50Hz / 1Ph SPIKA NG 60-A1H 220V / 50Hz / 1Ph SPIKA NG 60-W1H SPIKA NG 60 220V / 50Hz / 1Ph SPIKA NG 60-A1F 220V / 50Hz / 1Ph SPIKA NG 60-W1F 220V / 50Hz / 1Ph SPIKA NG 90-A1H...
  • Page 30 SPIKA SERVICE MANUAL Machine dimensions Packaging dimensions WEIGHT MODEL COOLING Width Depth Height Width Depth Height SPIKA NG 60-A1H WATER SPIKA NG 60-W1H SPIKA NG 60-A1F WATER SPIKA NG 60-W1F SPIKA NG 90-A1F SPIKA NG 90-A1H WATER SPIKA NG 90-W1H WATER SPIKA NG 90-W1F SPIKA NG 110-A1H...
  • Page 31 SPIKA SERVICE MANUAL SPIKA MODULAR...
  • Page 32 SPIKA SERVICE MANUAL VOLTAGE CUBE VOLTAGE FUSE R404A MODEL FREQUENCY cubic (gr) inch PHASES 220V / 50Hz / 1Ph 1140 SPIKA MS 220-A1F 220V / 50Hz / 1Ph 1140 SPIKA MS 220-A1H 220V / 50Hz / 1Ph SPIKA MS 220-W1F SPIKA MS 220-W1H 220V / 50Hz / 1Ph SPIKA MS 220 220V / 60Hz / 1Ph...
  • Page 33 SPIKA SERVICE MANUAL Machine dimensions Packaging dimensions WEIGHT MODEL COOLING Width Depth Height Width Depth Height SPIKA MS 220-A1F SPIKA MS 220-A1H WATER SPIKA MS 220-W1F WATER SPIKA MS 220-W1H SPIKA MS 220-A2F SPIKA MS 220-A2H WATER SPIKA MS 220-W2F WATER SPIKA MS 220-W2H SPIKA MS 410-A2F...

  • Page 34: Production Charts

    SPIKA SERVICE MANUAL 7.2. Production Charts SPIKA 125 A1F Lb/24h WATER ºF AIR F SPIKA 125 A1H Lb/24h WATER ºF AIR F SPIKA 175 A1F Lb/24h WATER ºF AIR F SPIKA 175 A1H Lb/24h WATER ºF AIR F...
  • Page 35 SPIKA SERVICE MANUAL SPIKA 215 A1F Lb/24h WATER ºF AIR F SPIKA 215 A1H Lb/24h WATER ºF AIR F SPIKA 285 A1F Lb/24h WATER ºF AIR F SPIKA 285 A1H Lb/24h WATER ºF AIR F...
  • Page 36 SPIKA SERVICE MANUAL SPIKA MS 440 A1F Lb/24h WATER ºF AIR F SPIKA MS 440 A1H Lb/24h WATER ºF AIR F SPIKA MS 880 A2F Lb/24h WATER ºF AIR F SPIKA MS 880 A2H Lb/24h WATER ºF AIR F...

  • Page 37: User Troubleshooting Guide

    SPIKA SERVICE MANUAL 8. USER TROUBLESHOOTING GUIDE 8.1. Undercounter models PROBLEM PROBABLE CAUSE SOLUTION None of the electrical parts The machine is unplugged. Plug in the machine and verify socket power work. Bin thermostat open. Ice touching bin Remove ice from the bin. tube.

  • Page 38: Modular Models

    SPIKA SERVICE MANUAL 8.2. Modular models PROBLEM PROBABLE CAUSE SOLUTION None of the electrical parts work. The machine is unplugged. Plug in the machine and verify socket power Rear switch OFF Switch ON Front switch position 0 Move to ICE (behind front panel) All the electrical parts work but Front switch position WASH.

  • Page 39: Wiring Diagrams

    SPIKA SERVICE MANUAL 9. WIRING DIAGRAMS 9.1. SPIKA NG (undercounter models) COMPONENTS: Motor pump Fan pressure switch Timer Timer safety cam Timer circuit cam Timer valve cam Hgh pressure switch Condensation (water) pressostat Condensation (water) valve Water valve Hot gas valve Fan motor Compressor Stock Thermostat...

  • Page 40: Spika Ms Single-Phase

    SPIKA SERVICE MANUAL 9.2. SPIKA MS single-phase COMPONENTS High pressure switch Curtain sensor Ice - Wash (3 positions) Compressor. Fan motor Condensation pressure switch (water condenser) Pump Water valve Hot gas valve. Drain valve Water level sensor Thickness detector ON/OFF switch...

  • Page 41: Spika Ms Three-Phase

    SPIKA SERVICE MANUAL 9.3. SPIKA MS three-phase COMPONENTS High pressure switch Curtain sensor Ice - Wash (3 positions) Compressor. Fan motor Condensation pressure switch (only air) Pump Water valve Hot gas valve Drain valve Water level sensor Thickness detector...
  • Page 42 SPIKA SERVICE MANUAL 9.4. SPIKA MS 600 COMPONENTS High pressure switch Curtain sensor Ice - Wash (3 positions) Compressor. Fan motor Condensation pressure swiitch (only air) Pump Water valve Hot gas valve Drain valve Water level sensor Thickness detector On/off switch Security relay Contactor...

This manual is also suitable for:

Spika ng 60Spika ng 90Spika ng 110Spika ng 140Spika ms 220Spika ms 410 ... Show all

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