Table Of Contents - MTU 12V4000C*5 series Operating Instructions Manual

Table of Contents

1 Safety
1.1 Important provisions for all products
1.2 Correct use of all products
1.3 Personnel and organizational requirements
1.4 Initial start-up and operation - Safety
regulations
1.5 Assembly, maintenance, and repair work -
Safety regulations
1.6 Fire and environmental protection, fluids
and lubricants
1.7 Standards for warning notices in the text
and highlighted information
2 Transport
2.1 Transportation
2.2 Lifting requirements
2.3 Crankshaft - Transport locking device
3 General Information
3.1 Tightening specifications for screws, nuts
and bolts
3.2 Engine side and cylinder designations
3.3 Engine layout - 12V4000Cx5
3.4 Engine layout - 16V4000Cx5
3.5 Overview of sensors, actuators and injectors
- 12V4000Cx5
3.6 Overview of sensors, actuators and injectors
- 16V4000Cx5
4 Technical Data
4.1 Product data 12V4000C15 12V4000C25
12V4000C35
4.2 Product data 12V4000C55 12V4000C65
12V4000C65
4.3 Product data 16V4000C45 16V4000C45
16V4000C55 16V4000C55 16V4000C65
4.4 Firing order
4.5 Main engine dimensions - 12V4000Cx5
4.6 Main engine dimensions - 16V4000Cx5
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months)
5.2 Putting the engine into operation after
scheduled out-of-service period
5.3 Re-starting the engine following an
automatic safety shutdown
5
5.4 Operational checks
7
5.5 Emission label - Check
8
5.6 Engine - Starting in manual mode
5.7 Engine - Stopping in manual mode
9
5.8 After stopping the engine - Putting the
engine out of operation
11
5.9 Plant - Cleaning
15
6 Maintenance
17
6.1 Maintenance task reference table [QL1]
7 Troubleshooting
18
7.1 Troubleshooting
19
7.2 Fault messages
20
8 Task Description
8.1 Engine
8.1.1 Engine - Barring manually
23 8.1.2 Engine - Barring with starting system
8.1.3 Engine - Test run
36
37
8.2 Auxiliary PTO
39
8.2.1 Auxiliary PTO - Replacement
8.3 Cylinder Liner
41
8.3.1 Cylinder liner - Endoscopic examination
8.3.2 Cylinder liner - Instructions and comments on
47
endoscopic and visual examination
8.4 Crankcase Breather
8.4.1 Oil mist fine separator - Replacement
8.5 Valve Drive
52
8.5.1 Valve gear - Lubrication
8.5.2 Valve protrusion - Measurement
56
8.5.3 Valve clearance - Check and adjustment
8.5.4 Cylinder head cover - Removal and
60
installation
64
8.6 Injection Pump / HP Pump
65
8.6.1 HP fuel pump - Filling with engine oil
66
8.7 Injector
8.7.1 Injector - Replacement
8.7.2 Injector - Removal and installation
8.8 Fuel System
67
8.8.1 Fuel system - Venting
8.9 Fuel Filter
68
8.9.1 Fuel filter - Replacement
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