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12V4000C*5 series
MTU 12V4000C*5 series Manuals
Manuals and User Guides for MTU 12V4000C*5 series. We have
1
MTU 12V4000C*5 series manual available for free PDF download: Operating Instructions Manual
MTU 12V4000C*5 series Operating Instructions Manual (305 pages)
Brand:
MTU
| Category:
Engine
| Size: 44.35 MB
Table of Contents
Table of Contents
5
1 Safety
7
Important Provisions for All Products
7
Correct Use of All Products
9
Personnel and Organizational Requirements
10
Initial Start-Up and Operation - Safety Regulations
11
Assembly, Maintenance, and Repair Work - Safety Regulations
13
Fire and Environmental Protection, Fluids and Lubricants
17
Standards for Warning Notices in the Text and Highlighted Information
19
2 Transport
20
Transportation
20
Lifting Requirements
21
Crankshaft - Transport Locking Device
22
3 General Information
25
Tightening Specifications for Screws, Nuts and Bolts
25
Engine Side and Cylinder Designations
38
Engine Layout - 12V4000Cx5
39
Engine Layout - 16V4000Cx5
41
Overview of Sensors, Actuators and Injectors - 12V4000Cx5
43
Overview of Sensors, Actuators and Injectors - 16V4000Cx5
49
4 Technical Data
54
Product Data 12V4000C15 12V4000C25 12V4000C35
54
Product Data 12V4000C55 12V4000C65 12V4000C65
58
Product Data 16V4000C45 16V4000C45 16V4000C55 16V4000C55 16V4000C65
62
Firing Order
66
Main Engine Dimensions - 12V4000Cx5
67
Main Engine Dimensions - 16V4000Cx5
68
5 Operation
69
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
69
Putting the Engine into Operation after Scheduled Out-Of-Service Period
70
Re-Starting the Engine Following an Automatic Safety Shutdown
71
Operational Checks
72
Emission Label - Check
73
Engine - Starting in Manual Mode
74
Engine - Stopping in Manual Mode
75
After Stopping the Engine - Putting the Engine out of Operation
76
Plant - Cleaning
77
6 Maintenance
78
Maintenance Task Reference Table [QL1]
78
7 Troubleshooting
80
Fault Messages
83
Engine
84
8 Task Description
156
Engine
156
Engine - Barring Manually
156
Engine - Barring with Starting System
157
Engine - Test Run
158
Auxiliary PTO
159
Auxiliary PTO - Replacement
159
Cylinder Liner
161
Cylinder Liner - Endoscopic Examination
161
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
163
Crankcase Breather
165
Oil Mist Fine Separator - Replacement
165
Valve Drive
167
Valve Gear - Lubrication
167
Valve Protrusion - Measurement
168
Valve Clearance - Check and Adjustment
170
Cylinder Head Cover - Removal and Installation
174
Injection Pump / HP Pump
176
HP Fuel Pump - Filling with Engine Oil
176
Injector
178
Injector - Replacement
178
Injector - Removal and Installation
179
Fuel System
184
Fuel System - Venting
184
Fuel Filter
187
Fuel Filter - Replacement
187
Fuel Prefilter with Internal Electrical Priming
188
Charge-Air Cooling
193
Exhaust Gas Recirculation
194
Exhaust Flaps – Checking Coupling Rod
197
Starting Equipment
202
Lube Oil System, Lube Oil Circuit
203
Oil Filtration / Cooling
210
Centrifugal Oil Filter – Cleaning and Filter
215
Coolant Circuit, General, High-Temperature
218
Engine Coolant – Sample Extraction and
227
Coolant Expansion Tank Valve Cover
228
Low-Temperature Circuit
229
Belt Drive
239
Battery-Charging Generator
240
Battery-Charging Generator Drive – Drive Belt
241
Replacement
242
Fan Drive – Drive Belt Tension Check
245
Fan Drive – Drive Belt Replacement
247
Engine Mounting / Support
249
Engine Mounting – Resilient Mount Check
251
Wiring (General) for Engine/Gearbox/Unit
253
Accessories for (Electronic) Engine
254
Governor / Control System
255
Engine Governor and Connector – Cleaning
257
Engine Governor Plug Connections – Check
258
Nox Sensor – Replacement
259
Lambda Sensor – Replacement
261
9 Manufacturer's Documentation
263
10 Appendix A MTU Contact/Service Partners
292
11 Appendix B
293
Index
303
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