Section 1: How to use this manual The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain this commercial/industrial door operator. Section 2 Section 3 WARNING Failure to correctly perform all steps in sections 4-6 can result in serious injury or death. AVERTISSEMENT Ne pas effectuer correctement toutes les étapes dans les sections 4-6 peut entraîner des blessures graves voire la mort.
For the number Periodically lubricate all moving parts of door. of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084. 3. If door has a sensing edge, check In this Manual, the words Danger, Warning, and Caution are used to stress important safety information.
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Si vous avez des questions ou si vous ne comprenez pas les informations ci-incluses, veuillez contacter le représentant de service le plus près. Pour obtenir le numéro du revendeur Genie® local, appelez le +1 (800)-OK-GENIE, et pour obtenir des conseils techniques de l'usine Genie®, appelez le +1 (800)-843-4084.
Section 3: Critical Installation Information Job Site Issues to Consider/Concerns The following list of items should be considered prior to selecting an operator for a given job site. 1-Available power supply. 2-Type of door. 3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft, room below door shaft, available mounting surface integrity, power supply location, and convenient chain hoist and release cable positioning.
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Section 3: Critical Installation Information CAUTION: Check working condition of door before installing the operator. Door must be free from sticking and binding. If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST be made by a trained service representative using proper tools and instructions.
Section 3: Critical Installation Information ENTRAPMENT PROTECTION The operator can be used with the following UL Approved entrapment devices in compliance with UL325 requirements active starting August 29, 2010. UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION. LISTED DEVICES ALLOWABLE DOOR WIDTH Miller Edge ME &...
Section 3: Critical Installation Information Sectional Door Chart (sq. ft.) CommercialSteelInsulated&Non-Insulated Thermospan Thermomark Aluminum Door S eries -> 216 ins. 220 ins. 2415 2415 ins. 2411 2411 ins. 200-20 5150 5200 Max. 16GA. 20GA. 24GA. Nominal Nominal PU/FIP PU/FIP PU/FIP Model UL L is ted 16GA.
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Section 3: Critical Installation Information IMPORTANT IMPORTANT INSTRUCTIONS D’INSTALLATION INSTALLATION INSTRUCTIONS AVERTISSEMENT- WARNING- Pour réduire les risques de To reduce the risk of severe blessures graves ou de mort : injury or death: 1) LIRE ET RESPECTER TOUTES LES INSTRUCTIONS D'INSTALLATION. 2) Installez uniquement sur une porte fonctionnant correctement et bien équilibrée.
Section 4: Installation Rolling Steel Doors Front of Hood Installation The Rolling Steel Door Operator can be assembled for right-hand or left-hand mounting Front of Hood. (Each model can also be wall mounted.) Typical mounting arrangements are shown. NOTE: On Jackshaft units, release cable must be installed on operator USE THIS SET before unit is installed.
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Front of Hood Installation (continued) Chain Installation (Figure 3) 1) Install 12T #50 sprocket on operator output shaft. 2) Align keyways and insert ket into sprocket. Do not tighten set screw at this time. 3) Install #50 sprocket on door shaft. #50 Drive Chain 4) Align keyways and insert ket into sprocket.
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Rolling Steel Doors Wall Mount Installation Figure 4. NOTE: On Jackshafts units, release cable must be installed on operator before unit is installed. NOTE: Door shaft 1) Install 12T #50 sprocket on operator output shaft. and operator output 2) Align keyways and insert key into sprocket. Do not tighten set shaft must be parallel screw at this time.
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Sectional Doors Chain Couple Installation Figure 5. DOOR The Operator can be assembled for right or left hand Figure 5 SHAFT mounting above or below the door shaft and is available with or without hoist. NOTE: On Jackshafts units, release cable must be installed on operator before unit is installed.
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Chain Couple (continued) For Hollow Counterbalance Door Shaft: 1) Use non-threaded hole in door shaft sprocket as a guide and drill a 3/8” diameter hole through one side of the door shaft. DRILL HOLE IN THIS SIDE Fig. 6A. OF SHAFT 2) Insert clevis pin through sprocket and shaft to hold sprocket SPROCKET HUB in position.
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Chain Couple (continued) (Tension Plate Kit) Kit available separately, P/N 111005.0001.S for 1" door shaft. 111005.0002.S for 1 " door shaft. Installation of optional chain spreader bracket: Fig 7A & 7B 1) Place drive chain sprocket and bearing plate assembly on door shaft as shown.
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Hand Chain and Keeper 1) Route the hand chain through the chain guide, around the NOTE: To insure smooth operation, make sure there is no twist in the pocket wheel and back through the chain guide. Fig. 8. hand chain before connecting the link ends together. 2) Connect the hand chain ends together as shown in Fig 9.
Clutch Adjustment Fig. 12 The Operators have a friction style clutch that can be adjusted. NOTE: The clutch is intended to provide protection for the door, the CLUTCH PULLEY operator and associated equipment. It is not intended for entrapment protection. To Adjust the Clutch WASHER 1) Decrease the compression on the clutch until the operator will...
Section 5: Wiring AVERTISSEMENT WARNING NE PAS mettre sous tension tant que l'instruction n'est • DO NOT apply power to operator until instructed to do so. • pas donnée de le faire. It is strongly recommended, and may be required by law •...
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Line Voltage Wiring Fig. 1 LINE INPUT LINE TERMINALS GROUND Figure 1 Remove LINE VOLTAGE INPUT PLUG and install proper fittings and 1/2”conduit. Three Phase Route proper LINE VOLTAGE wires into operator. Locate LINE INPUT terminals on circuit board. Using LINE IN correct connectors, attach wires to LINE INPUTS, and GROUND POWER CONNECTIONS...
Low Voltage Control Wiring (general) Fig. 2 ROUTE LOW VOLTAGE WIRING IN THE SHADED AREA AS SHOWN Optional Accessory 1) Connect all LOW VOLTAGE control circuit wires to this end of VOLTAGE Modules electric box using 1/2” conduit or flexible convoluted tubing. INPUT PLUGS •...
External Wire Diagram See Appendix B for detailed description of terminals. OPEN CLOSE STOP 1-BTN REVERSE REVERSE INTLK INTLK 20-40 VDC @ 250mA MAX CURRENT Located inside EXT RADIO CONNECTOR Electrical Box REMOVE JUMPER WHEN INSTALLING REMOVE EXTERNAL JUMPER INTERLOCK IF STOP BUTTON 1-BTN...
Figure 3A Wall Control WARNING: • Wall Control(s) must be located so that the door is within sight of the user and is far enough from the door, or postioned such that the user is prevented from coming in contact with the door while operating controls.
Interlock Switches (Rolling Steel) NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE EXT INTLK TERMINALS MUST BE REMOVED. 1) Optional external interlock switches CONTROL SIGNAL TERMINAL STRIP are required with some Sectional or OPEN CLOSE STOP 1BTN Rolling Steel Doors to prevent the REVERSE REVERSE INTLK...
Interlock Switches (Sectional) 1) Optional external interlock switches are CONTROL SIGNAL TERMINAL STRIP NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE required with some Sectional or Rolling Steel EXT INTLK TERMINALS MUST BE REMOVED. NTLK NTLK Doors to prevent the door from operating under certain conditions including the following: •...
1) Monitored SERIES II (STB) photocells (P/N OPAKPE.S) and Residential Safe-T-Beam® Monitored (NOT POLARITY SENSITIVE) Photocells from Genie® (P/N 37220R & 38176R.S). Fig. 7. Wiring to these photocells can be CONTROL SIGNAL be connected to either terminal (they are not polarity sensitive.) (Troubleshooting in Section 8) TERMINAL STRIP NOTE: Installer must enable ODC STB in calibration mode.
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Sensing Edge Installation Figure 10A CONTROL SIGNAL TERMINAL STRIP NOTE Non-monitored Figure 11 shows an example of a typical sensing edge installation. Left hand side is shown but Pneumatic or Electric Sensing right hand is a mirror image of this. REVERSE REVERSE Edge can be connected...
Sensing Edge Installation (continued) Operate the door to make certain cord is free to travel and does not become snared during door opening or closing. • Check sensing edge for proper operation. While the door is closing actuate the sensing edge to verify the door reverses to open limit. Figure 12 shows the connection of OPAKMMWE.S MEL Miller Edge Monitored Wireless Sensing Edge.
External Radio Installation Although the Operators are equipped with an internal radio, they also i t c r o f r e t . o i EXTERNAL To Add the External Radio RADIO 1) Plug the 3-wire pigtail (provided) onto the plug connector marked CONNECTOR Optional “EXT RADIO.”...
Motor Connection WARNING: AVERTISSEMENT: Vérifiez la tension avant d'effectuer les connexions pour Verify Line Voltage before making any connections to assure s'assurer que le harnais du moteur est relié au connecteur du that motor harness is connected to proper motor connector on moteur appropriée sur la carte du circuit.
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Safety Instructions IMPORTANT SAFETY INSTRUCTIONS WARNING- To reduce the risk of severe injury or death: 1) READ AND FOLLOW ALL INSTRUCTIONS. 2) Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3) Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened.
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Safety Instructions (continued) CONSIGNES DE SÉCURITÉ IMPORTANTES AVERTISSEMENT- Pour réduire les risques de blessures graves ou de mort : 1) LIRE ET RESPECTER TOUTES LES INSTRUCTIONS. 2) Ne jamais permettre aux enfants d’actionner ni de jouer avec les commandes de la porte. Tenir les télécommandes (si fournies) hors de la portée des enfants.
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Section 6: Operator Setup Procedure Control Panel Operation Keys, operate unit like a 3-button Operators include a full function control panel including a liquid crystal wall station. display (LCD), calibration keys and Open, Close and Stop keys for on board operator control.
Setting Close Direction The direction of motor rotation depends on mounting position and/or how the OPEN main input power phases are wired. This setting is used to insure the door is SET CLOSE DIR closing and opening according to the input commands. CLOSE Figure 2 STOP...
Setting Braking Rate 1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode. 2) Press Scroll key until display reads “BRAKING RATE >#.” where # is the CROLL deceleration rate, ranging from 0 to 9. 0=Max. braking. 9=Min. braking. OPEN Figure 6.
Setting Travel Limits NOTE: The recommended setpoint for the DOWN Travel Limit is normally at approximately 2 inches off the floor. This final distance will be covered by the Limit UP and/or DOWN Overrun Function to establish a more accurate seal. 1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.
Setting Limit Overrun 3) Press SET/CLEAR until the display reads the desired value. WARNING: 4) Press the OPEN key to open the door a few feet,then release The Limit Overrun will override external 5) Press the CLOSE key to close the door and hold until the operator stops. reversing devices, including photocells and sensing edges or 6) Check the door seal and repeat steps 3-5 until the appropriate reversing edges.
Setting Open and Close Modes (Constant vs Momentary Contact) NOTE: Momentary contact (MOM) or Constant Reverse (C-REV) may not be used unless both the OPEN and CLOSE Limits have been set. OPEN In situations where an external reversing device is either not installed or not 1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.
(Optional) Transmitter Programming Adding a Transmitter LEARN NEW XMTR? CLOSE 1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode. STOP 2) Press SCROLL key (up or down) until display reads “LEARN NEW XMTR? ” SCROLL Figure 11.
Setting Mid-Stop Limit The Operator includes a programmable Mid-Stop. This feature allows the operator to stop at a user selectable point when opening. It is used when operating very tall doors that only open to their full height occasionally. The Mid-Stop does not effect the operator when closing.
Resetting the MRT (The Max Run Timer is set automatically once the unit is cycled between Limits. The Max Run Timer prevents the unit from running continuously in the event of a problem. The MRT’s are set to the time required to run from one limit to the other, plus 5 seconds (nominal). When the MRT is exceeded, the operator stops and will not respond to any command until it is reset OPEN by pressing one of the Calibration keys or by cycling power to the unit.
NOTE: Installation of photocells or residential Monitored 1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode. Photocells DOES NOT make the unit legal for residential use. The Genie® SCROLL 2) Press SCROLL key (up or down) until display reads “ ODC STB>ON” or Company strictly prohibits any installation of a unit in any “...
Section 7: Special Operator Features (No user input) Operator Cycle Count 1) Press CAL/RUN key to enter calibration mode. OPEN 2) Press SCROLL key until display reads “CYCLES>1,2,3 etc. SCROLL CYCLES 1 CLOSE where the number is the number of open/close cycles the operator SC OL has performed.
Operator Type Fig. 3 NOTE: The GDO type is factory set. The installer should not have to set this feature. However, if the GDO type is inadvertently changed, or if a board needs to be replaced in the field, follow these instructions to set GDO type. 1) Press CAL/RUN key to enter calibration mode.
Section 8: Troubleshooting Display Operation in Run Mode Operators display their status on the integrated display. Each time the operator runs, stops, reverses or refuses to run, the display will indicate why the action did, or did OPEN not, take place. ERROR CODE 1 41 CLOSE Once an error code has been generated, the operator will continue to display the...
Error Codes (continued) To view the error code memory: OPEN 1) Press CAL/RUN key to enter calibration mode. key until display reads “ERROR CODE 1 > ”. 2) Press SCROLL RUN CODE 1 3C SCROLL CLOSE • The display will begin flashing the error code number and 2-digit STOP error code followed by its description.
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Run Codes (continued) To view the run code memory: 1) Press CAL/RUN key to enter calibration mode. key until display reads “RUN CODE 1 > .” 2) Press SCROLL SCROLL • The display will begin flashing the run code number and code followed by its description.
LED Indicators Fig. 6 Operators include a self-diagnostic circuit board using troubleshooting LED indicators to signal the technician of a problem. Figure 6 ENAB TROUBLESHOOTING LED’s NORMALLY ON - STB ENABLED OFF - STB DISABLED ENABLE OFF - CHECK AC POWER SUPPLY + 24 VOLTS NORMALLY ON - POWER AVAILABLE CHECK FUSES...
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2. SOURCE DEFECTIVE 2. CALL CUSTOMER SERVICE (REPEAT) WARNING: WARNING: The Genie® Company ACTUATING THE OPERATOR BY USING CONSTANT CONTACT ON THE CLOSE BUTTON WILL OVERRIDE NON-FUNCTIONING EXTERNAL recommends that line voltage wiring be performed by qualified REVERSING DEVICES, INCLUDING PHOTOCELLS.
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Section 9: Service and Maintenance Maintenance Schedule The following table provides a schedule of recommended Service and Maintenance items to be completed by a trained service representative. ATTENTION: CAUTION: Si les instructions de service et de Failure to perform the recommended maintenance recommandés ne sont pas suivies, l'opérateur pourrait Service &...
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Section 10: Appendix A Basic Operator Parts Hoist Item Part Number Description 111438.0001 CLUTCH SHAFT ASSY 110877.0072 CHAIN, #35 X 72P 111392.0001 OUTPUT SHAFT ASSY 110877.0070 CHAIN , #35 X 70P 110877.0068 CHAIN , #35 X 68P 111421.0003 LIMIT MODULE 110627.0001 SUPPORT BRACE 110626.0001...
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Section 10: Appendix A Basic Operator Parts Jackshaft Item Part Number Description 111437.0001 CLUTCH SHAFT ASSY 110877.0072 CHAIN, #35 X 72P 111392.0001 OUTPUT SHAFT ASSY 110877.0070 CHAIN, #35 X 70P 110877.0068 CHAIN, #35 X 68P 111421.0003 LIMIT MODULE 110627.0001 SUPPORT BRACE 110626.0001 MOUNTING BRACKET 110625.0002...
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Section 10: Appendix A Basic Operator Parts Jackshaft/Hoist Combo Item Part Number Description 111388.0001 CLUTCH SHAFT ASSY 110877.0072 CHAIN, #35 X 72P 111392.0001 OUTPUT SHAFT ASSY 110877.0070 CHAIN , #35 X 70P 110877.0068 CHAIN , #35 X 68P 111421.0003 LIMIT MODULE 110627.0001 SUPPORT BRACE 110626.0001...
Section 10: Appendix A Alternate Motor Options (Not UL Approved) TENV, SINGLE PHASE TEFC, SINGLE PHASE *111309.0001, 1/2 HP, 115/208/230 V *111306.0001, 1/2 HP, 115/208,230 V 111309.0002, 3/4 HP, 115/208/230 V 111306.0002, 3/4 HP, 115/208/230 V 111306.0003, 1 HP, 115/208/230 V *NOT AVAILIABLE ON OPERATOR W/O BRAKE TENV, THREE PHASE...
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Appendix A (continued) Basic Shafts Parts Item Part Number Description Hoist 111392.0001 OUTPUT SHAFT ASSY 110644.0001 SHAFT, OUTPUT, 1” DIA, SDMT 110694.0001 BEARING, 1.000” ID 110663.0003 SPROCKET, 43T, #35, 3/8P 111013.0001 SPRKT & BUSHING ASSY, 22T-52T 110819.0002 WASHER, PLAIN, 1.026 ID OUTPUT SHAFT 604297.4100 SET COLLAR, 1”ID X 1-5/8”...
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Appendix A (continued) Basic Shaft Parts Jackshaft Item Part Number Description CLUTCH SHAFT 111437.0001 CLUTCH SHAFT ASSY 111029.0001 SHAFT, CLUTCH, .75” DIA 110881.0001 PIN, DOWEL, .188 X 1.13/1.00 075193.0000 LINING, CLUTCH 108015.0001 DISC, CLUTCH 17 13 111433.0001 PULLEY ASSY, CLUTCH 075197.0000 SPRING, CLUTCH 086649.0029...
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Appendix A (cont’) Basic Shaft Parts Hoist/Release Combo Item Part Number Description 111388.0001 CLUTCH SHAFT ASSY 111077.0001 SHAFT, CLUTCH, .75” DIA, HST/JACK 110881.0001 PIN, DOWEL, .188 X 1.13/1.00 075193.0000 LINING, CLUTCH 108015.0001 DISC, CLUTCH CLUTCH SHAFT 111433.0001 PULLEY ASSY, CLUTCH 075197.0000 SPRING, CLUTCH 086649.0029...
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Appendix A (cont’) Basic Electric Box Parts Item Part Number Description 9 10 112363.0001 COVER ASSY, 1 PHASE 112363.0002 COVER ASSY, 3 PHASE 112363.0003 COVER ASSY, 575V CIRCUIT BOARD ASSY, 112357.0001 1 PHASE, 3/4-1 HP CIRCUIT BOARD ASSY, 112357.0002 1 PHASE, 1/2 HP CIRCUIT BOARD ASSY, 112357.0003 3 PHASE...
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Appendix A (cont’) Electric Box Layout Single Phase Three Phase External Radio Connector Expansion Board Fuse Port Radio Limit Antenna Sensor Input (Coax) Connector Internal Radio Hoist Board 208/ 208/ Interlock 115V 460V 230V 230V Fuse 1 PH Connector 3 PH 1 PH 3 PH Motor...
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Section 10: Appendix B Screw Terminal Assignments INPUT FUNCTION CONNECTION TYPE Normally-Open Dry Contact to GND. Causes door to open if not at Up Limit. Causes a closing door to reverse. OPEN 11-POSITION Normally-Open Dry Contact to GND. TERMINAL BLOCK CLOSE Causes door to close if not at Down Limit.
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Section 10: Appendix C Run Code Displays Condition DISPLAY Condition Code Description Code IDLE > DOWN LIMIT STANDING BY AT DOWN LIMIT (NOTE: THIS MESSAGE IS DISPLAYED IF BOTH LIMITS ARE ACTIVE) IDLE > UP LIMIT STANDING BY AT UP LIMIT IDLE >...
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Section 10: Appendix C Error Code Displays Condition Code DISPLAY Condition Code Description REV > ODC STB GDO REVERSED BECAUSE THE ODC STB WAS BLOCKED REV > N-C SAFETY GDO REVERSED BECAUSE THE N-C REVERSING INPUT WAS ACTIVATED REV > MON. EDGE GDO REVERSED BECAUSE THE MONITORED EDGE SENSOR WAS ACTIVATED REV >...