EMKO ESM-4410 Instruction Manual
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EMKO ESM-4410 Instruction Manual

EMKO ESM-4410 Instruction Manual

48 x 48 1/16 din digital, on/off temperature controller
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ESM-4410 48 x 48 1/16 DIN
Digital, On/Off Temperature Controller
- 3 D
igits display
- J type thermocouple or
K type thermocouple or
PT-100 2-wire or 3-wire temperature input
( It must be determined in order )
- ON/OFF control form
- Selectable heating and cooling function
- Operating type selection with hysteresis
- Adjustment of temperature offset value
- Minimum Pulling Time Adjustment for Control Outputs
Instruction Manual. ENG ESM-4410 02 V00 03/05

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Summary of Contents for EMKO ESM-4410

  • Page 1 ( It must be determined in order ) - ON/OFF control form - Selectable heating and cooling function - Operating type selection with hysteresis - Adjustment of temperature offset value - Minimum Pulling Time Adjustment for Control Outputs Instruction Manual. ENG ESM-4410 02 V00 03/05...
  • Page 2 ABOUT INSTRUCTION MANUAL Instruction manual of ESM-4410 Temperature Controller consists of three main sections. Explanation of these sections are below. Also, there are other sections which include order information and technical specifications of the device. All titles and page numbers in instruction manual are in “...

  • Page 3: Table Of Contents

    1.2 ORDERING INFORMATION 1.3 WARRANTY 1.4 MAINTENANCE 2.INSTALLATION............................ Page 2.1 GENERAL DESCRIPTION 2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER 2.3 PANEL CUT-OUT 2.4 ENVIRONMENTAL RATINGS 2.5 PANEL MOUNTING 2.6 INSTALLATION FIXING CLAMP 2.7 REMOVING FROM THE PANEL 3.ELECTRICAL WIRINGS........................
  • Page 4 EU DECLARATION OF CONFORMITY Manufacturer Company Name : Emko Elektronik A.S. Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye The manufacturer hereby declares that the product conforms to the following standards and conditions. Product Name : Temperature Controller...

  • Page 5: General Specifications

    Some application fields which they are used are listed below: Application Fields Glass Plastic Petro-Chemistry Textile Automative Machine Production Industries 1.1 General Specifications ESM-4410 Standard 230 V (±15 ) , 50/60Hz Supply Voltage Input Optional Supply Voltage Inputs 115 V (±15%) , 50/60Hz...

  • Page 6: Ordering Information

    Symbol means Vdc 1.3 Warranty EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

  • Page 7: Installation

    2.Installation Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package , - One piece unit - One piece mounting clamp - One piece instruction manual A visual inspection of this product for possible damage occured during shipment is recommended before installation.

  • Page 8: General Description

    2.1 General Description Mounting Clamp Front Panel IP65 protection NEMA 4X Panel surface (maximum thickness 5mm / 0.2 inch) 2.2 Front View and Dimensions of ESM-4410 Temperature Controller Maximum 5 mm / 0.2 inch ESM-4410 PROG 48 mm/ 1.89 inch 11 ±...

  • Page 9: Panel Cut-Out

    2.3 Panel Cut-Out 65 mm / 2.56 inch (min) 46 mm / 1.81 inch (min)

  • Page 10: Environmental Ratings

    2.4 Environmental Ratings Operating Conditions Operating Temperature 0 to 50 °C Max. Operating Humidity : Rh (non-condensing) Altitude Up to 2000m. Forbidden Conditions: Corrosive atmosphere Explosive atmosphere Home applications (The unit is only for industrial applications) 2.5 Panel Mounting 1-Before mounting the device in your panel, make sure that the cut-out is of the right size.

  • Page 11: Installation Fixing Clamp

    2.6 Installation Fixing Clamp The unit is designed for panel mounting. 1-Insert the unit in the panel cut-out from the front side. 2-Insert the mounting clamp from the rear side of the unit and screw up the fixing screws until the unit completely immobile within the panel Montage of the unit to a system must be done with it’s own fixing clamps.

  • Page 12: Electrical Wirings

    3.Electrical Wirings You must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the temperature being controlled, and/or personal injury. It is your responsibility, as the installer, to ensure that the configuration is correct. Device parameters has factory default values.

  • Page 13: Electrical Wiring Diagram

    PT 100 7A@250V V Supply Voltage Input Temperature Input 230V (±15%) 50/60Hz - 3VA (TC, PT-100) 115V (±15%) 50/60Hz - 3VA (±15%) 50/60Hz - 3VA (It must be determined in order) Relay Output ESM-4410.A.BC.0.1.00.00 Temperature input is in CAT II class.

  • Page 14: Labels For Esm-4410 Temperature Controller

    3.3 Labels for ESM-4410 Temperature Controller Rear label appearance of the device Rear label appearance of the device that have PT-100 (-19.9 ; + 99.9 ) that have PT-100 (0 C ; 400 C) Scale Scale CAT II CAT II P/N : ESM - 4410 - 5.09.0.1/00.00/0.0.0.0...

  • Page 15: Supply Voltage Input Connection Of The Device

    3.4 Supply Voltage Input Connection of the Device Standard Supply 115V Supply Voltage Low Voltage 24 V Voltage Input Input Supply Voltage Input Note Note Note External External External Fuse Fuse Fuse (1 A (1 A (1 A Power Power Power Supply Supply...

  • Page 16: Temperature Input Connection

    3.5 Temperature Input Connection 3.5.1 TC (Thermocouple) Connection Connect the wires with the polarity as shown in the figure left. Always use compensation wire corresponding to the thermocouple used. If present, the shield must be connected to a proper ground. Input resistance is greater than 10M W.

  • Page 17: Galvanic Isolation Test Values Of Esm-4410 Temperature Controller

    3.6 Galvanic Isolation Test Values of ESM-4410 Temperature Controller 2000 ESM- .5.., ESM-4410.4..( For ESM-4410.3..) Supply Input Ground 2000V V 2000V V Relay Output 2000V V Analogue Inputs 3.7 Output (Relay Output) Connection Device T Fuse Last Control Element...

  • Page 18: Front Panel Definition And Accessing To The Menus

    4. Front Panel Definition and Accessing to the Menus 4.1 Front Panel Definition for ESM-4410 ESM-4410 Led indication of Displays Output is active Temperature Value, Temperature Set Value and Parameters PROG Led indication of Led indication of Programming Mode Output Set value...
  • Page 19 4.2 Observation of ESM-44 Temperature Controller Software Revision When the power is applied to the device, software revision number is momentarily shown on the display . ESM-4410 PROG Þ “ r” Revision Revision number ESM-4410 PROG Main operation screen is...

  • Page 20: Changing And Saving Set Values

    4.3 Changing and Saving Set Values When SET button is Operation Screen pressed, SET LED lights on and SET value is observed on display. OUT1 PROG SET Value Screen OUT1 PROG SET value can be changed with increment and decrement buttons. SET Value Screen OUT1 PROG...

  • Page 21: Entering To Programming Mode, Changing And Saving Parameters

    4.4 Entering to Programming Mode, Changing and Saving Parameters When SET button is Operation Screen pressed for 10 seconds, Prog Led starts to flash and “Hs1” is seen on screen OUT1 PROG Prog Led starts to flash Programming Screen Hysteresis Parameter OUT1 PROG If Enter button is...
  • Page 22 Programming Screen Operation Type Selection Parameter for Output OUT1 PROG If Enter button is pressed next parameter Press SET button to exit is shown. from programming mode. Value of Operation Parameter value can be Type Selection observed by pressing Parameter for Output increment button.
  • Page 23 Programming Screen Display Offset Parameter OUT1 PROG If Enter button is Press SET button to exit pressed, next parameter from programming mode. is shown. Value of Display Offset Parameter value can be Parameter observed by pressing increment button. OUT1 PROG Press SET button to Parameter can be exit without saving...
  • Page 24 Programming Screen Minimum Pulling Time Parameter for Output OUT1 PROG If Enter button is Press SET button to exit pressed, next from programming mode. parameter is shown. Value of Minimum Parameter value can be Pulling Time Parameter observed by pressing for Output increment button.

  • Page 25: Parameters

    5. Parameters Parameters are divided into two groups as SET and PROGRAM parameters. 5.1 Set Parameters SET value for Output. Control of output relay is done according to this value. This value can be adjusted according to input type, minimum and maximum of scale.

  • Page 26: Failure Message In Esm-4410 Temperature Controllers

    6. Failure Message in ESM-44 Temperature Controllers Sensor failure in analogue inputs. It means ESM-4410 sensor connection is wrong or there is no sensor. PROG...

  • Page 27: Control Algorithm

    7. Control Algorithm 7.1 ON/OFF Control In ON/OFF control algorithm, temperature value is tried to keep equal to set value by opening or closing completely last control element. ON/OFF controlled system, temperature value oscillates continuously. Temperature value’s oscillation period or amplitude around set value changes according to controlled system.

  • Page 28: Specifications

    8. Specifications Device Type : Temperature Controller Housing&Mounting : 48mm x 48mm x 95mm 1/16 DIN 43700 plastic housing for panel mounting. Panel cut-out is 46x46mm. Protection Class : NEMA 4X (IP65 at front, IP20 at rear). Weight : Approximately 0.16 Kg. Environmental Ratings : Standard, indoor at an altitude of less then 2000 meters with non-condensing humidity.

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